Re: [Elecraft] Broke my K2 :(

2021-07-15 Thread Clay Autery
 
 
 
You can radically mitigate the issue by using a secondary container for that 
which you'll use in a week or so, and only open the quart/gallon to dispense to 
working container.
 

 
I have dry argon in my shack to purge gas space in any container that is 
hygroscopic or oxidizes in presence of atmosphere.
 

 
I use 99.9 for cleaning all boards (flush after "scrub").Where allowed, I 
follow up with RODI water flush and forced air drying.
 

 
Clay Autery
 
KY5G
 

 

 

 
 
 
 
 
>  
> On Jul 15, 2021 at 06:51, Louandzip via Elecraft
> wrote:
>  
>  
>  99.9% isopropanol will only be 99.9% when you first open the bottle. It 
> starts aggressively absorbing water from the atmosphere as soon as exposed. 
>
> Lou W7HV   
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Re: [Elecraft] Broke my K2 :(

2021-07-15 Thread Louandzip via Elecraft
 Yep.   I worked at an company where we had some boards with very high 
impedance circuitry (with the usual guard rings etc.).  We tried many things 
trying to get wave soldering and aqueous flux to work, but no amount of rinsing 
washing got the surface conductivity down to where we needed it . We wound up 
using mildly active rosin based flux on those boards.
The diluent in 70 and 91% isopropanol is water.  99.9% isopropanol will only be 
99.9% when you first open the bottle.  It starts aggressively absorbing water 
from the atmosphere as soon as exposed.  

Lou W7HV
On Thursday, July 15, 2021, 4:06:54 AM MDT, Alan Bloom  
wrote:  
 
 Don is exactly right about this.  When I was at HP/Agilent, the company 
directive was generally not to try to clean the rosin with alcohol.  
(Rosin-core solder was used only in rework.)  The rosin contains an acid 
to help with the soldering, but the acid is locked up inside the rosin 
where it does no harm.  Once you dissolve the rosin with the alcohol it 
spreads out and can cause leakage paths between connections.  Just leave 
the rosin there; it does no harm

HP did clean production boards after going through the wave solder 
machine.  But that used a water-soluble flux and the cleaning process 
was thorough enough to completely remove all traces of flux.  That's 
basically not possible using alcohol and cotton swabs on rosin.

Alan N1AL


On 7/14/2021 5:20 PM, Don Wilhelm wrote:
> When I have cleaned boards with IPA or other cleaners, I apply the IPA 
> only in a small spot with a q-tip and then blot it with a paper towel 
> to help dry it - do not flood the board.
> I generally do not recommend cleaning boards, solder flux is 
> non-conductive and will normally not cause a problem.
> I only clean when the solder flux residue is really nasty as might 
> occur with Kester 44 solder.
> Use of a solder with a mildly reactive flux (Kester 385) will reduce 
> the need for cleaning the board - there is almost no residue.
>
> If you do choose to clean the board, make sure your cleaning work is 
> complete.  While solder flux is non-conductive, the flux plus the 
> cleaner may be conductive leading to resistive leakage paths. If you 
> can see any white stuff on the board, you have not done a complete job.
>
> 73,
> Don W3FPR
>
> On 7/14/2021 6:41 PM, Peter Eijlander (PA0PJE) wrote:
>> Yes Jerry, isopropyl alcohol does this!
>> I once cleaned a working print of a GPS receiver with isopropyl 
>> alcohol and it stopped working. Letting it be and trying it again 
>> next day turned out it worked perfectly again.
>>
>>  From then on I leave a PCB to rest after cleaning to have the IPA 
>> dry out completely...

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Re: [Elecraft] Broke my K2 :(

2021-07-15 Thread Alan Bloom
Don is exactly right about this.  When I was at HP/Agilent, the company 
directive was generally not to try to clean the rosin with alcohol.  
(Rosin-core solder was used only in rework.)  The rosin contains an acid 
to help with the soldering, but the acid is locked up inside the rosin 
where it does no harm.  Once you dissolve the rosin with the alcohol it 
spreads out and can cause leakage paths between connections.  Just leave 
the rosin there; it does no harm


HP did clean production boards after going through the wave solder 
machine.  But that used a water-soluble flux and the cleaning process 
was thorough enough to completely remove all traces of flux.  That's 
basically not possible using alcohol and cotton swabs on rosin.


Alan N1AL


On 7/14/2021 5:20 PM, Don Wilhelm wrote:
When I have cleaned boards with IPA or other cleaners, I apply the IPA 
only in a small spot with a q-tip and then blot it with a paper towel 
to help dry it - do not flood the board.
I generally do not recommend cleaning boards, solder flux is 
non-conductive and will normally not cause a problem.
I only clean when the solder flux residue is really nasty as might 
occur with Kester 44 solder.
Use of a solder with a mildly reactive flux (Kester 385) will reduce 
the need for cleaning the board - there is almost no residue.


If you do choose to clean the board, make sure your cleaning work is 
complete.  While solder flux is non-conductive, the flux plus the 
cleaner may be conductive leading to resistive leakage paths. If you 
can see any white stuff on the board, you have not done a complete job.


73,
Don W3FPR

On 7/14/2021 6:41 PM, Peter Eijlander (PA0PJE) wrote:

Yes Jerry, isopropyl alcohol does this!
I once cleaned a working print of a GPS receiver with isopropyl 
alcohol and it stopped working. Letting it be and trying it again 
next day turned out it worked perfectly again.


 From then on I leave a PCB to rest after cleaning to have the IPA 
dry out completely...


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Re: [Elecraft] Broke my K2 :(

2021-07-14 Thread Steve Lawrence via Elecraft
99% Isopropyl is available from Uline. Aerospace industry standard is 
Miller-Stephenson Contact Re-Nu MS-530. Evaporates quickly and leaves no 
residue. Great stuff but pricey and you'll have to work to find it.

GL - Steve WB6RSE

> 
> Yup, it's the 90% stuff.  It was impossible to get a year ago, but not
> too bad now.  Still, I had to wait a month or so when I ordered it from
> Amazon.
> 
>  - Jerry KF6VB
> 
> 
> 
> On 2021-07-14 16:06, John Marvin wrote:
>> Hopefully this is obvious, but make sure you are using the 90-91%
>> isopropyl alcohol, and not the 70% variety. It can still be hard to
>> get the 90% variety these days.
>> 73,
>> John  - AC0ZG
>> On 7/14/2021 4:41 PM, Peter Eijlander (PA0PJE) wrote:
>>> Yes Jerry, isopropyl alcohol does this!
>>> I once cleaned a working print of a GPS receiver with isopropyl alcohol and 
>>> it stopped working. Letting it be and trying it again next day turned out 
>>> it worked perfectly again.
>>>  From then on I leave a PCB to rest after cleaning to have the IPA dry out 
>>> completely...
>>> 73,
>>> Peter - PA0PJE
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Re: [Elecraft] Broke my K2 :(

2021-07-14 Thread Don Wilhelm
When I have cleaned boards with IPA or other cleaners, I apply the IPA 
only in a small spot with a q-tip and then blot it with a paper towel to 
help dry it - do not flood the board.
I generally do not recommend cleaning boards, solder flux is 
non-conductive and will normally not cause a problem.
I only clean when the solder flux residue is really nasty as might occur 
with Kester 44 solder.
Use of a solder with a mildly reactive flux (Kester 385) will reduce the 
need for cleaning the board - there is almost no residue.


If you do choose to clean the board, make sure your cleaning work is 
complete.  While solder flux is non-conductive, the flux plus the 
cleaner may be conductive leading to resistive leakage paths. If you can 
see any white stuff on the board, you have not done a complete job.


73,
Don W3FPR

On 7/14/2021 6:41 PM, Peter Eijlander (PA0PJE) wrote:

Yes Jerry, isopropyl alcohol does this!
I once cleaned a working print of a GPS receiver with isopropyl 
alcohol and it stopped working. Letting it be and trying it again next 
day turned out it worked perfectly again.


 From then on I leave a PCB to rest after cleaning to have the IPA dry 
out completely...




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Re: [Elecraft] Broke my K2 :(

2021-07-14 Thread jerry

Yup, it's the 90% stuff.  It was impossible to get a year ago, but not
too bad now.  Still, I had to wait a month or so when I ordered it from
Amazon.

  - Jerry KF6VB



On 2021-07-14 16:06, John Marvin wrote:

Hopefully this is obvious, but make sure you are using the 90-91%
isopropyl alcohol, and not the 70% variety. It can still be hard to
get the 90% variety these days.

73,
John  - AC0ZG

On 7/14/2021 4:41 PM, Peter Eijlander (PA0PJE) wrote:

Yes Jerry, isopropyl alcohol does this!
I once cleaned a working print of a GPS receiver with isopropyl 
alcohol and it stopped working. Letting it be and trying it again next 
day turned out it worked perfectly again.


 From then on I leave a PCB to rest after cleaning to have the IPA dry 
out completely...


73,
Peter - PA0PJE





Op 14-07-2021 om 14:54 schreef jerry:
Actually, I suspect that when I scrubbed it with isopropyl alcohol, 
it

shorted out

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Re: [Elecraft] Broke my K2 :(

2021-07-14 Thread John Marvin
Hopefully this is obvious, but make sure you are using the 90-91% 
isopropyl alcohol, and not the 70% variety. It can still be hard to get 
the 90% variety these days.


73,
John  - AC0ZG

On 7/14/2021 4:41 PM, Peter Eijlander (PA0PJE) wrote:

Yes Jerry, isopropyl alcohol does this!
I once cleaned a working print of a GPS receiver with isopropyl 
alcohol and it stopped working. Letting it be and trying it again next 
day turned out it worked perfectly again.


 From then on I leave a PCB to rest after cleaning to have the IPA dry 
out completely...


73,
Peter - PA0PJE





Op 14-07-2021 om 14:54 schreef jerry:

Actually, I suspect that when I scrubbed it with isopropyl alcohol, it
shorted out

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Re: [Elecraft] Broke my K2 :(

2021-07-14 Thread Peter Eijlander (PA0PJE)

Yes Jerry, isopropyl alcohol does this!
I once cleaned a working print of a GPS receiver with isopropyl alcohol 
and it stopped working. Letting it be and trying it again next day 
turned out it worked perfectly again.


 From then on I leave a PCB to rest after cleaning to have the IPA dry 
out completely...


73,
Peter - PA0PJE





Op 14-07-2021 om 14:54 schreef jerry:

Actually, I suspect that when I scrubbed it with isopropyl alcohol, it
shorted out

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Re: [Elecraft] Broke my K2 :(

2021-07-14 Thread jerry

On 2021-07-07 12:29, Victor Rosenthal 4X6GP wrote:

Remember PTTL?
Poorly Tinned Toroid Leads.


Actually, I suspect that when I scrubbed it with isopropyl alcohol, it 
shorted out

one or more high-impedance crystals; because at one point, it was tuning
WWV with no heterodynes - just like an AM receiver.  When the IPA dried 
off, it came back.


  - Jerry KF6VB

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Re: [Elecraft] Broke my K2 :(

2021-07-07 Thread Victor Rosenthal 4X6GP

Remember PTTL?
Poorly Tinned Toroid Leads.
Look for them.

73,
Victor, 4X6GP
Rehovot, Israel
CWops #5
Formerly K2VCO
https://www.qsl.net/k2vco/

On 07/07/2021 22:19, jerry wrote:

So I went out this morning to replace the CW filters with the upgrade
kit. Unsoldered the 5 crystals.  Removed one of them - whups, it's
got the "S"! That means that the upgraded crystals are already
installed.  I thought there was no "S" - it was hard to read with
them installed.

So I resoldered the crystals.  Being in there, I gave the RF board a
scrub with IPA.  Back to the shack

...Audio is way down.  No transmit, not on CW nor on phone.

I hauled it back to the bench, got out a visor magnifier and a
powerful flashlight, and looked over the whole board for solder
splashes and cold joints. Didn't find any splashes.  Found & touched
up a few iffy joints.  Found one joint with no solder at all - just
the component lead sticking up through the hole with air all around
it.  Soldered that one.

Back to the shack.  Still no joy.  Guess I gotta troubleshoot it.

Hauled the scope to the operating position.  Brought up the
schematic. Ready to start troubleshooting.  Punched the power button
and

Everything works!  Nice loud audio.  Good transmit RF.  Go
figure...

- Jerry KF6VB

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[Elecraft] Broke my K2 :(

2021-07-07 Thread jerry
So I went out this morning to replace the CW filters with the upgrade 
kit.
Unsoldered the 5 crystals.  Removed one of them - whups, it's got the 
"S"!
That means that the upgraded crystals are already installed.  I thought 
there

was no "S" - it was hard to read with them installed.

So I resoldered the crystals.  Being in there, I gave the RF board a 
scrub

with IPA.  Back to the shack

...Audio is way down.  No transmit, not on CW nor on phone.

I hauled it back to the bench, got out a visor magnifier and a powerful 
flashlight,
and looked over the whole board for solder splashes and cold joints.  
Didn't find
any splashes.  Found & touched up a few iffy joints.  Found one joint 
with no
solder at all - just the component lead sticking up through the hole 
with air

all around it.  Soldered that one.

Back to the shack.  Still no joy.  Guess I gotta troubleshoot it.

Hauled the scope to the operating position.  Brought up the schematic.  
Ready to

start troubleshooting.  Punched the power button and

Everything works!  Nice loud audio.  Good transmit RF.  Go figure...

- Jerry KF6VB


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