[Elecraft] securing toroids in K2, why not?

2011-07-02 Thread R Thompson
   I just installed the first toroid, RFC14, in my K2 kit.  After
winding it, I sprayed it with conformal coating, and just before
installing it I put a small dab of RTV3145 (non-corrosive) silicone seal
on the end next to the PC board and then soldered it in place.

   So I turn the page in the manual and the very next thing in bold
is Do not use adhesives or fixatives of any king to secure toroids to
the PC board.

   Would this also apply to conformal coating?  Should I remove RFC14
and take the RTV off it?

   Thanks,

 Ron VE8RT

__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html


Re: [Elecraft] securing toroids in K2, why not?

2011-07-02 Thread Don Wilhelm
  Ron,

I suggest that you indeed do that.  Actually on RFC14 it will likely 
make little difference because the exact inductance is not critical, but 
once the RTV hardens, you will have a bear of a time getting it off 
should it ever need replacement.  Do not use any fixatives on any more 
of the K2 toroids.  Many compounds will alter the inductance, and it is 
just not necessary.  To emphasize that point, I often refer to the K2 
that I built for an OTR truck driver.  That K2 lived for years in the 
cab of his 18 wheeler, and never suffered any toroid damage - the 
toroids were adequately supported by their leads.

More specifics, T5 (and sometimes, but not often, the inductors in the 
LPF) may need tweaking by adjusting the turns spacing.  The use of any 
fixatives will prevent that, and require you to purchase new cores and 
rewind the toroids.

Build the K2 as specified in the manual, and you will have no problems - 
if you add or subtract anything, it may not work correctly.

73,
Don W3FPR

On 7/2/2011 9:02 PM, R Thompson wrote:
 I just installed the first toroid, RFC14, in my K2 kit.  After
 winding it, I sprayed it with conformal coating, and just before
 installing it I put a small dab of RTV3145 (non-corrosive) silicone seal
 on the end next to the PC board and then soldered it in place.

 So I turn the page in the manual and the very next thing in bold
 is Do not use adhesives or fixatives of any king to secure toroids to
 the PC board.

 Would this also apply to conformal coating?  Should I remove RFC14
 and take the RTV off it?


__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html


Re: [Elecraft] securing toroids in K2, why not?

2011-07-02 Thread Ron VE8RT
Thanks Don,

 I've received a few helpful responses already, which I  
appreciate.  I could do without the RTV, except I like it at RFC14  
because its jammed into a tight space, and as you mentioned, its a RF  
choke which wouldn't be critical.

 For a very long time conformal coating has been used in my  
field, avionics.  Its great stuff to reduce board corrosion in damp  
environments, even if its just from condensation.  That is if its  
applied carefully and the board and adjustable components and  
contacts are well masked.  If it won't mess things up, when its  
finished I'd like to apply conformal to parts of the board,  
especially the underside of the board.

 Back to the RTV on RFC14, there is a very small dab of it on the  
bottom of the core, just to keep it upright.  Anymore than a small  
dab would be a waste.

 OK, future cores I'll leave alone unless the manual says  
otherwise.  And conformal coating parts of the board can wait until I  
look into this further.  I have spare cores and wire, and an  
reasonably good LCR meter at work, I'll see what difference the  
coating makes in the value of toroidal coil.

   Ron

On 2-Jul-11, at 7:29 PM, Don Wilhelm wrote:

  Ron,

 I suggest that you indeed do that.  Actually on RFC14 it will  
 likely make little difference because the exact inductance is not  
 critical, but once the RTV hardens, you will have a bear of a time  
 getting it off should it ever need replacement.  Do not use any  
 fixatives on any more of the K2 toroids.  Many compounds will alter  
 the inductance, and it is just not necessary.  To emphasize that  
 point, I often refer to the K2 that I built for an OTR truck  
 driver.  That K2 lived for years in the cab of his 18 wheeler, and  
 never suffered any toroid damage - the toroids were adequately  
 supported by their leads.

 More specifics, T5 (and sometimes, but not often, the inductors in  
 the LPF) may need tweaking by adjusting the turns spacing.  The  
 use of any fixatives will prevent that, and require you to purchase  
 new cores and rewind the toroids.

 Build the K2 as specified in the manual, and you will have no  
 problems - if you add or subtract anything, it may not work correctly.

 73,
 Don W3FPR

 On 7/2/2011 9:02 PM, R Thompson wrote:
 I just installed the first toroid, RFC14, in my K2 kit.  After
 winding it, I sprayed it with conformal coating, and just before
 installing it I put a small dab of RTV3145 (non-corrosive)  
 silicone seal
 on the end next to the PC board and then soldered it in place.

 So I turn the page in the manual and the very next thing  
 in bold
 is Do not use adhesives or fixatives of any king to secure  
 toroids to
 the PC board.

 Would this also apply to conformal coating?  Should I remove  
 RFC14
 and take the RTV off it?



Ron VE8RT ve...@xplornet.com
Yellowknife, NT, Canada
62 26.765N  114 22.503W  Grid Square DP22tk
Who are these that fly as a cloud, and as doves to their window?   
Is 60:8

__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html


Re: [Elecraft] securing toroids in K2, why not?

2011-07-02 Thread Don Wilhelm
  Ron,

Forget the LCR meter with the K2 kit - other than to evaluate the 
effects of various fixatives for toroids.
Wind the toroids with the number of turns specified and all will be OK.

As far as conformal coating, again, it makes repair or rework a pain - 
but if you insist ...
What I can say is that I have worked on many K2s (over 600 to date), and 
some have been subjected to extreme environmental conditions (salt 
spray, high humidity, etc.), and on all of those, even though the 
exterior of the K2 shows signs of corrosion from that environment, all 
those I have seen look pristine on the surfaces of the boards.  Based 
on that, I would discourage using any conformal coating, it is just not 
necessary unless you intend to dip your boards in salt water.

I have no idea what problems may occur if you would use a conformal 
coating, other than that the coating must be worked through if any 
repairs or upgrades are needed in the future.

When measuring with an LCR meter, be certain it is working at the 
frequency that the toroid will actually be used.  Many LCR meters work 
at a low fixed frequency, and the results obtained from those meters can 
be misleading when the toroid is used at the frequency that it was 
designed for.

73,
Don W3FPR

On 7/2/2011 9:48 PM, Ron VE8RT wrote:
 Thanks Don,

   I've received a few helpful responses already, which I
 appreciate.  I could do without the RTV, except I like it at RFC14
 because its jammed into a tight space, and as you mentioned, its a RF
 choke which wouldn't be critical.

   For a very long time conformal coating has been used in my
 field, avionics.  Its great stuff to reduce board corrosion in damp
 environments, even if its just from condensation.  That is if its
 applied carefully and the board and adjustable components and
 contacts are well masked.  If it won't mess things up, when its
 finished I'd like to apply conformal to parts of the board,
 especially the underside of the board.

   Back to the RTV on RFC14, there is a very small dab of it on the
 bottom of the core, just to keep it upright.  Anymore than a small
 dab would be a waste.

   OK, future cores I'll leave alone unless the manual says
 otherwise.  And conformal coating parts of the board can wait until I
 look into this further.  I have spare cores and wire, and an
 reasonably good LCR meter at work, I'll see what difference the
 coating makes in the value of toroidal coil.

__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html


Re: [Elecraft] securing toroids in K2, why not?

2011-07-02 Thread R Thompson
Thanks Don,

 good point on the LCR meter, it measures values at 1KHz.  The
remaining coils are being installed as per the manual.

 I service avionics for living, the better gear has conformal coated
boards.  The coating is very thin, applied as an aerosol, and hasn't
been a problem for repairs, a soldering iron will melt through it no
problem.  Older coatings, which were applied very thick, were a
headache.  Its hard not to want to use it, I've had my gear end up in
puddle at Field Day after a gust of wind blew over the tent, tables, and
all.

 First things first, I'll finish it as per the manual.

 The help here has been wonderful, and fast!  Thanks everyone, and
enjoy your long weekend!

   Ron VE8RT

 

On Sat, 2011-07-02 at 22:14 -0400, Don Wilhelm wrote:
 Ron,
 
 Forget the LCR meter with the K2 kit - other than to evaluate the 
 effects of various fixatives for toroids.
 Wind the toroids with the number of turns specified and all will be OK.
 
 As far as conformal coating, again, it makes repair or rework a pain - 
 but if you insist ...
 What I can say is that I have worked on many K2s (over 600 to date), and 
 some have been subjected to extreme environmental conditions (salt 
 spray, high humidity, etc.), and on all of those, even though the 
 exterior of the K2 shows signs of corrosion from that environment, all 
 those I have seen look pristine on the surfaces of the boards.  Based 
 on that, I would discourage using any conformal coating, it is just not 
 necessary unless you intend to dip your boards in salt water.
 
 I have no idea what problems may occur if you would use a conformal 
 coating, other than that the coating must be worked through if any 
 repairs or upgrades are needed in the future.
 
 When measuring with an LCR meter, be certain it is working at the 
 frequency that the toroid will actually be used.  Many LCR meters work 
 at a low fixed frequency, and the results obtained from those meters can 
 be misleading when the toroid is used at the frequency that it was 
 designed for.
 
 73,
 Don W3FPR
 
 On 7/2/2011 9:48 PM, Ron VE8RT wrote:
  Thanks Don,
 
I've received a few helpful responses already, which I
  appreciate.  I could do without the RTV, except I like it at RFC14
  because its jammed into a tight space, and as you mentioned, its a RF
  choke which wouldn't be critical.
 
For a very long time conformal coating has been used in my
  field, avionics.  Its great stuff to reduce board corrosion in damp
  environments, even if its just from condensation.  That is if its
  applied carefully and the board and adjustable components and
  contacts are well masked.  If it won't mess things up, when its
  finished I'd like to apply conformal to parts of the board,
  especially the underside of the board.
 
Back to the RTV on RFC14, there is a very small dab of it on the
  bottom of the core, just to keep it upright.  Anymore than a small
  dab would be a waste.
 
OK, future cores I'll leave alone unless the manual says
  otherwise.  And conformal coating parts of the board can wait until I
  look into this further.  I have spare cores and wire, and an
  reasonably good LCR meter at work, I'll see what difference the
  coating makes in the value of toroidal coil.
 


__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html


Re: [Elecraft] securing toroids in K2, why not?

2011-07-02 Thread Jim Campbell

Reminds me of a story that I heard years ago while on an assignment in 
England.

Seems that the Rolls Royce company didn't have an automatic transmission 
in their cars. Since automatic transmissions were the up-and-coming 
thing they decided that they needed one to offer in the Roolls Royce.  
Rather than design one from scratch they surveyed the field and decided 
that the best of breed was one made by General Motors. They entered into 
an agreement with GM to use theirs.

They took a GM automatic transmission into their shop and tore it down 
completely. They wanted any transmission that was going into a Rolls 
Royce to be top quality, inside and out.  Everything passed muster 
except for one part.  It had a rough surface.  That just wouldn't do so 
they machined the surface to a Rolls Royce standard.  The trouble was 
that when the transmission was assembled it wouldn't work.  They 
contacted GM and found out that the surface in question had to be rough 
or the transmission wouldn't work.

Best to trust the judgment of the design engineers.

72,

Jim - W4BQP
K2 #2268

__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html


Re: [Elecraft] securing toroids in K2, why not?

2011-07-02 Thread R Thompson
Hi Jim,

   I've worked on aircraft for over 30 years and know what engineers can
do :-)  There are many airworthiness directives issued after the
engineers have finished their work.  I'd better not get something
started, as I really do appreciate the work of the engineers.  More
field experience would help some of them.

   Ron VE8RT

On Sat, 2011-07-02 at 22:47 -0400, Jim Campbell wrote:
 Reminds me of a story that I heard years ago while on an assignment in 
 England.
 
 Seems that the Rolls Royce company didn't have an automatic transmission 
 in their cars. Since automatic transmissions were the up-and-coming 
 thing they decided that they needed one to offer in the Roolls Royce.  
 Rather than design one from scratch they surveyed the field and decided 
 that the best of breed was one made by General Motors. They entered into 
 an agreement with GM to use theirs.
 
 They took a GM automatic transmission into their shop and tore it down 
 completely. They wanted any transmission that was going into a Rolls 
 Royce to be top quality, inside and out.  Everything passed muster 
 except for one part.  It had a rough surface.  That just wouldn't do so 
 they machined the surface to a Rolls Royce standard.  The trouble was 
 that when the transmission was assembled it wouldn't work.  They 
 contacted GM and found out that the surface in question had to be rough 
 or the transmission wouldn't work.
 
 Best to trust the judgment of the design engineers.
 
 72,
 
 Jim - W4BQP
 K2 #2268
 
 __
 Elecraft mailing list
 Home: http://mailman.qth.net/mailman/listinfo/elecraft
 Help: http://mailman.qth.net/mmfaq.htm
 Post: mailto:Elecraft@mailman.qth.net
 
 This list hosted by: http://www.qsl.net
 Please help support this email list: http://www.qsl.net/donate.html


__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html


Re: [Elecraft] securing toroids in K2, why not?

2011-07-02 Thread Ron D'Eau Claire
And you have found where a page break was inadvertently put in the wrong
place. That caution about not securing the toroids belongs on the previous
page. It will be moved. 

Thanks Ron

IIRC from numerous threads asking the same question over the past decade,
there is concern that *some* compounds can alter the inductance enough to
have a deleterious effect on performance. Since (literally) thousands of
K2's are out there, bouncing around in vehicles and otherwise being used in
the field without any reports of a toroid breaking loose, it has always been
recommended to simply leave them standing on their leads. 

73, 

Ron AC7AC

-Original Message-
From: elecraft-boun...@mailman.qth.net
[mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Ron VE8RT
Sent: Saturday, July 02, 2011 6:48 PM
To: d...@w3fpr.com
Cc: Elecraft
Subject: Re: [Elecraft] securing toroids in K2, why not?

Thanks Don,

 I've received a few helpful responses already, which I  
appreciate.  I could do without the RTV, except I like it at RFC14  
because its jammed into a tight space, and as you mentioned, its a RF  
choke which wouldn't be critical.

 For a very long time conformal coating has been used in my  
field, avionics.  Its great stuff to reduce board corrosion in damp  
environments, even if its just from condensation.  That is if its  
applied carefully and the board and adjustable components and  
contacts are well masked.  If it won't mess things up, when its  
finished I'd like to apply conformal to parts of the board,  
especially the underside of the board.

 Back to the RTV on RFC14, there is a very small dab of it on the  
bottom of the core, just to keep it upright.  Anymore than a small  
dab would be a waste.

 OK, future cores I'll leave alone unless the manual says  
otherwise.  And conformal coating parts of the board can wait until I  
look into this further.  I have spare cores and wire, and an  
reasonably good LCR meter at work, I'll see what difference the  
coating makes in the value of toroidal coil.

   Ron

On 2-Jul-11, at 7:29 PM, Don Wilhelm wrote:

  Ron,

 I suggest that you indeed do that.  Actually on RFC14 it will  
 likely make little difference because the exact inductance is not  
 critical, but once the RTV hardens, you will have a bear of a time  
 getting it off should it ever need replacement.  Do not use any  
 fixatives on any more of the K2 toroids.  Many compounds will alter  
 the inductance, and it is just not necessary.  To emphasize that  
 point, I often refer to the K2 that I built for an OTR truck  
 driver.  That K2 lived for years in the cab of his 18 wheeler, and  
 never suffered any toroid damage - the toroids were adequately  
 supported by their leads.

 More specifics, T5 (and sometimes, but not often, the inductors in  
 the LPF) may need tweaking by adjusting the turns spacing.  The  
 use of any fixatives will prevent that, and require you to purchase  
 new cores and rewind the toroids.

 Build the K2 as specified in the manual, and you will have no  
 problems - if you add or subtract anything, it may not work correctly.

 73,
 Don W3FPR

 On 7/2/2011 9:02 PM, R Thompson wrote:
 I just installed the first toroid, RFC14, in my K2 kit.  After
 winding it, I sprayed it with conformal coating, and just before
 installing it I put a small dab of RTV3145 (non-corrosive)  
 silicone seal
 on the end next to the PC board and then soldered it in place.

 So I turn the page in the manual and the very next thing  
 in bold
 is Do not use adhesives or fixatives of any king to secure  
 toroids to
 the PC board.

 Would this also apply to conformal coating?  Should I remove  
 RFC14
 and take the RTV off it?



Ron VE8RT ve...@xplornet.com
Yellowknife, NT, Canada
62 26.765N  114 22.503W  Grid Square DP22tk
Who are these that fly as a cloud, and as doves to their window?   
Is 60:8

__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html

__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html


Re: [Elecraft] securing toroids in K2, why not?

2011-07-02 Thread Ron D'Eau Claire
And then there's the Armstrong approach to engineering exhibited in the
American Packard V12 of the 1930's.The big V12 engine had so much torque one
could leave the transmission in high gear and start from a dead stop with no
strain. Many owners never shifted gears.

I do second-guess engineers at times, but when I do and modify their design
I give up all excuse to go back to the designer to find out why the product
doesn't work as advertised. 

So one of the first questions I have when contemplating an 'improvement' is,
Do I have the means to determine the impact of my change?  

Ron AC7AC

-Original Message-


Reminds me of a story that I heard years ago while on an assignment in 
England.

Seems that the Rolls Royce company didn't have an automatic transmission 
in their cars. Since automatic transmissions were the up-and-coming 
thing they decided that they needed one to offer in the Roolls Royce.  
Rather than design one from scratch they surveyed the field and decided 
that the best of breed was one made by General Motors. They entered into 
an agreement with GM to use theirs.

They took a GM automatic transmission into their shop and tore it down 
completely. They wanted any transmission that was going into a Rolls 
Royce to be top quality, inside and out.  Everything passed muster 
except for one part.  It had a rough surface.  That just wouldn't do so 
they machined the surface to a Rolls Royce standard.  The trouble was 
that when the transmission was assembled it wouldn't work.  They 
contacted GM and found out that the surface in question had to be rough 
or the transmission wouldn't work.

Best to trust the judgment of the design engineers.

72,

Jim - W4BQP
K2 #2268

__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html

__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html


Re: [Elecraft] securing toroids in K2, why not?

2011-07-02 Thread vr2xmc
U don't need all those adhesive for all toroids. 73 Johnny 

Sent from my  iPhone 4

R Thompson ve...@xplornet.com 於 2011年7月3日 上午9:02 寫道:

   I just installed the first toroid, RFC14, in my K2 kit.  After
 winding it, I sprayed it with conformal coating, and just before
 installing it I put a small dab of RTV3145 (non-corrosive) silicone seal
 on the end next to the PC board and then soldered it in place.
 
   So I turn the page in the manual and the very next thing in bold
 is Do not use adhesives or fixatives of any king to secure toroids to
 the PC board.
 
   Would this also apply to conformal coating?  Should I remove RFC14
 and take the RTV off it?
 
   Thanks,
 
 Ron VE8RT
 
 __
 Elecraft mailing list
 Home: http://mailman.qth.net/mailman/listinfo/elecraft
 Help: http://mailman.qth.net/mmfaq.htm
 Post: mailto:Elecraft@mailman.qth.net
 
 This list hosted by: http://www.qsl.net
 Please help support this email list: http://www.qsl.net/donate.html
__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html

Re: [Elecraft] securing toroids in K2, why not?

2011-07-02 Thread Rick Dettinger

Hi Jim

Good story!  I think that was a few years ago.  Rolls-Royce acquired a  
license to produce the HydraMatic in 1952!   I remember 1952 well, as  
that was the year we got our first TV,  The last ones on the block to  
do so.

73,
Rick Dettinger   K7MW





 Reminds me of a story that I heard years ago while on an assignment in
 England.

 Seems that the Rolls Royce company didn't have an automatic  
 transmission
 in their cars. Since automatic transmissions were the up-and-coming
 thing they decided that they needed one to offer in the Roolls Royce.
 Rather than design one from scratch they surveyed the field and  
 decided
 that the best of breed was one made by General Motors. They entered  
 into
 an agreement with GM to use theirs.

 They took a GM automatic transmission into their shop and tore it down
 completely. They wanted any transmission that was going into a Rolls
 Royce to be top quality, inside and out.  Everything passed muster
 except for one part.  It had a rough surface.  That just wouldn't do  
 so
 they machined the surface to a Rolls Royce standard.  The trouble was
 that when the transmission was assembled it wouldn't work.  They
 contacted GM and found out that the surface in question had to be  
 rough
 or the transmission wouldn't work.

 Best to trust the judgment of the design engineers.

 72,

 Jim - W4BQP
 K2 #2268

 __
 Elecraft mailing list
 Home: http://mailman.qth.net/mailman/listinfo/elecraft
 Help: http://mailman.qth.net/mmfaq.htm
 Post: mailto:Elecraft@mailman.qth.net

 This list hosted by: http://www.qsl.net
 Please help support this email list: http://www.qsl.net/donate.html

__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html


Re: [Elecraft] securing toroids in K2, why not?

2011-07-02 Thread Don Wilhelm
  Ron,

Not diminishing your field experience, but speaking only from my 
experience with the K2 ...

Consider in the case of the K2, the engineer's decisions have been 
scrubbed by first the Field Testers  - ranging from experienced builders 
(including other engineers) to those who are building a kit for the 
first time - plus 12 years of positive customer experience.

That covers a LOT of field experience.  I have been with the K2 
experience for 12 years now (yes, I am an electrical engineer and 
understand the design), and have found that the design decisions of the 
K2 designers have been correct for the most part.  Any minor problems 
have been worked out between the designers and the testers and 
customers.  The K2 is a mature product, and all the bugs have been 
worked out - I challenge you to find a new one (but if you do, it will 
be definitely addressed).  The K2 designer(s) have had a goodly share of 
field experience themselves, plus a lot of prior successful transceiver 
designs.  Wayne Burdick designed the Wilderness Sierra and several other 
successful transceivers before embarking on the K2 journey.  
Transceivers that are still held in high esteem many years later.

I am quite familiar with the pride of the designer syndrome, having 
spent 14 years of my professional career evaluating products prior to 
announcement for a large corporation.  My task was to assure that the 
product met its specifications, and was achieved through extensive 
testing under extreme conditions.  Many  products did not make the 
grade, but others were modified as a result of the efforts of my test 
team in order to provide the customer with a product that worked as 
specified.  In other words, I am well experienced in evaluating product 
designs as well as creating test procedures to verify and support the 
product.  I can say that the K2 meets its specifications without 
embellishment.

Again, there is no need to apply any fixatives to the K2 (or K1 or KX1) 
toroids,  If you prefer conformal coating, so be it, but understand that 
it is at your own peril - some techniques could void your warranty.  The 
instructions to produce a working K2 are in the manual.  Follow them, 
and do not add or subtract anything, and you will be rewarded with a 
very good transceiver - 12 years of experience by both testers and 
customers is behind your efforts, and it is all documented in the manual.

73,
Don W3FPR

On 7/2/2011 11:12 PM, R Thompson wrote:
 Hi Jim,

 I've worked on aircraft for over 30 years and know what engineers can
 do :-)  There are many airworthiness directives issued after the
 engineers have finished their work.  I'd better not get something
 started, as I really do appreciate the work of the engineers.  More
 field experience would help some of them.

 Ron VE8RT

 On Sat, 2011-07-02 at 22:47 -0400, Jim Campbell wrote:
 Reminds me of a story that I heard years ago while on an assignment in
 England.

 Seems that the Rolls Royce company didn't have an automatic transmission
 in their cars. Since automatic transmissions were the up-and-coming
 thing they decided that they needed one to offer in the Roolls Royce.
 Rather than design one from scratch they surveyed the field and decided
 that the best of breed was one made by General Motors. They entered into
 an agreement with GM to use theirs.

 They took a GM automatic transmission into their shop and tore it down
 completely. They wanted any transmission that was going into a Rolls
 Royce to be top quality, inside and out.  Everything passed muster
 except for one part.  It had a rough surface.  That just wouldn't do so
 they machined the surface to a Rolls Royce standard.  The trouble was
 that when the transmission was assembled it wouldn't work.  They
 contacted GM and found out that the surface in question had to be rough
 or the transmission wouldn't work.

 Best to trust the judgment of the design engineers.

 72,

 Jim - W4BQP
 K2 #2268

 __
 Elecraft mailing list
 Home: http://mailman.qth.net/mailman/listinfo/elecraft
 Help: http://mailman.qth.net/mmfaq.htm
 Post: mailto:Elecraft@mailman.qth.net

 This list hosted by: http://www.qsl.net
 Please help support this email list: http://www.qsl.net/donate.html

 __
 Elecraft mailing list
 Home: http://mailman.qth.net/mailman/listinfo/elecraft
 Help: http://mailman.qth.net/mmfaq.htm
 Post: mailto:Elecraft@mailman.qth.net

 This list hosted by: http://www.qsl.net
 Please help support this email list: http://www.qsl.net/donate.html

__
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:Elecraft@mailman.qth.net

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html