Re: grounding schemes EMI

2002-10-25 Thread Doug McKean

Hi Dave, 

I've had this type of discussion at a previous telco company and 
the only explanation I ever received regarded ground potential 
differences between equipment through the mains (as we have 
discussed in a previous thread). 

And I always seemed to win by saying that if everything was 
chassis grounded, then that would be the path of least resistance 
anyway. At this other company, we shifted from isolated grounds 
to everything grounded to the chassis and I never saw any of the 
problems the designers said would happen. In fact, immunity 
robustness increased. 

I'll admit that this was with a limited number of products. 
And I'm sure others here may have different exeperiences. 

Regards, Doug McKean 


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Re: grounding schemes EMI

2002-10-24 Thread Douglas Smith


Hi David (and the group),

Take a look at the Technical Tidbits section of my site at 
http://emcesd.com where you will find some experimental evidence for 
your viewpoint. This month's article (at the bottom of the main page) 
presents some data and links to two other articles.


Doug

On Friday, Oct 11, 2002, at 12:53 US/Pacific, David Heald wrote:



All,
  I'm trying to convince a few people here that completely separating 
the
digital and chassis grounding on our product is not always the best 
way to
go.  Unfortunately, a lot of the people I'm dealing with are ex 
Bellcore

engineers who worked a lot with isolated grounds and are convinced that
isolated grounds are the only way to go.  Now we're dealing with 
optical
interfaces and speeds well in excess of 100MHz, so I really want to 
see the

grounds tied together as much as possible.

While I know that combining the digital and chassis grounds is for the 
most
part better once you get above a few hundred MHz, putting together 
concrete
arguments is proving to be a bit elusive.  I luckily have some high 
level
backing that will let me push my views, but I am one person up against 
a

team of industry vets.

If anyone has been in this boat before and won, could you share some 
of the
tactics or arguments that you used?  I know this issue has been 
discussed in
the past, but a fresh discussion of the relative benefits of isolating 
the D
and Cgnds would probably be beneficial to the group as well.  See 
below for

my views on the issue.

Thanks
Dave


My views for telecom equipment with a backplane and plug in circuit 
packs

(and a good tight chassis around it all):
(Note that Analog grounds are outside of the scope of this statement - 
I'm

focusing on Digital grounds and Chassis ground)
The benefits of separating Dgnd and Cgnd have to do with defining your
signal impedances and SI in general.  When you place this system 
inside a
Cgnd balloon, all should be well but maybe there is some extra noise 
due

to RF being trapped within the balloon.

However, if the Cgnd and Dgnd are tied together throughout the system, 
the
effect should be similar to heat shrinking your conductive chassis 
Cgnd
ballon onto your Dgnd.  The single ended signal return currents should 
still
follow their original paths and things should essentially remain 
unchanged.
I could see some possibility (I'll avoid use of the word potential 
here :o)

) for RF currents on the circuit pack card grounds due to RF fields
contained within the faraday cage, but I think these could be 
mitigated by
clever bonding of the grounds on circuit packs.  I think that 
isolating the
faceplate from the Dgnd on the circuit packs but stitching the bottom 
edge
(faceplate to backplane) Cgnd ESD guard band to Dgnd could alleviate 
stray

currents on the cards and keep them relatively clean - all while still
maintaining the bonding of the Cgnd and Dgnd on a system level.  The 
idea
(as my brain developed it) is to keep the stray currents at the 
periphery of

the card by limiting the through connections on the circuit packs and
forcing stray currents to flow near the edge of the card.  The 
backplane

should for the most part have Dgnd and Cgnd be one and the same.

Does this raise any red flags for anyone?  I'm expecting at least a 
few, but

this is the best scheme that I can come up with right now.

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___  _Doug Smith
 \  / )   P.O. Box 1457
  =   Los Gatos, CA 95031-1457
   _ / \ / \ _TEL/FAX: 408-356-4186/358-3799
 /  /\  \ ] /  /\  \  Mobile:  408-858-4528
|  q-( )  |  o  | Email:   d...@dsmith.org
 \ _ /]\ _ /  Web: http://www.dsmith.org



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Re: grounding schemes EMI

2002-10-11 Thread Cortland Richmond

David,

Telecom (Bellcore) usage is to keep signal, surge and power currents off
chassis and safety grounds. This is understandable. It is due not only to
audio sensitivity, but to the need to protect equipment from substantial
peak (hundred of amps) surges at fairly high (thousands of volts) peak
voltage. 

Practically speaking, if you isolate a ground, you must isolate all the
signal and return conductors referenced to it as well. It requires good
balance in signal and return conductors, and measures to sure that balance
is not disturbed. This takes meticulous design, and some expense in
manufacturing. I have seen this done with signals in the hundreds of MHz,
but care had to be taken in layout, connector and cable selection and
construction. 

Surge protector current must be routed away from signal return current. If
the chassis of a device is connected to the surge return path, a surge on
metallic conductors will be present on the chassis of the protected device.
 This may be of little consequence to the device, where all grounds and Vcc
rise to the surge potential at once. But if it connects to another
equipment whose chassis ground is different, a sizable potential can appear
between signal conductors from the surged device and client equipment not
sharing  its ground. That is not a good thing!

At sufficiently high frequencies there is no ground at all, really,  only
return paths of various shapes, lengths and impedance. We can then make the
argument that - as long as we don't have to deal with surge currents -- our
chassis and digital grounds be tied together. This simplifies shielding.
But we still have to deal with surge somehow, and now, I suggest, we can
say that the SURGE return should be isolated, not the digital ground. 

Higher frequency ESD transients are more problematic. Grounding
circuit-pack faceplates only at the bottom is NOT helpful! Connecting them
to the board ground is BAD. Before being laid off, I was slowly converting
people to the idea that ESD currents need to be treated as UHF radio
energy, and shields constructed accordingly; faceplates with 360 degree
grounds to the chassis. In some cases, it is enough to provide paths to the
chassis before such currents can flow onto the board, but induced fields
are often troublesome. For sure, ESD must NOT be allowed into circuit pack
Vcc and ground. An ESD trace or guard band is often used, but this can be
unnecessary -- why parallel a metal panel with a trace? -- or insufficient;
a guard band NOT connected to chassis, as when a card is being inserted,
may actually couple an ESD event to places where it can do harm. Anyway,
when it IS inserted, you can't reach it, so why have it? And a trace
leading ESD to the backplane puts it exactly -- among all the nice clean
signals -- where you do NOT want it!  (I've also seen an encircling trace
resonate and cause EMC problems.) 

My approach is very simple: Where will current go, and what will it do?  
If you use this approach, you will find others coming over to your point of
view, especially when you are once in a while spectacularly right. 


Cortland

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Re: grounding schemes EMI

2002-10-11 Thread Don_Borowski



A good way to think about this, especially on a larger size board, is to imagine
a transmission line resonator. Assume for the moment that the shielding
enclosure and the board ground are tied together at one point. In this case, the
board will go resonant when the length of the board ground measured from the tie
point becomes 1/4 of a wavelenth. This is not that long of a distance at even a
low order harmonics of 100 MHz. All kinds of nasty things happen with such a
resonance, the worst being radiated/conducted emissions, though circuit
operation of sensitive nodes can be affected as well.

Don Borowski
Schweitzer Engineering Labs
Pullman, WA





David Heald dhe...@tellium.com on 10/11/2002 12:53:27 PM

Please respond to David Heald dhe...@tellium.com

To:   'emc-p...@majordomo.ieee.org' emc-p...@majordomo.ieee.org
cc:(bcc: Don Borowski/SEL)
Subject:  grounding schemes  EMI




All,
  I'm trying to convince a few people here that completely separating the
digital and chassis grounding on our product is not always the best way to
go.  Unfortunately, a lot of the people I'm dealing with are ex Bellcore
engineers who worked a lot with isolated grounds and are convinced that
isolated grounds are the only way to go.  Now we're dealing with optical
interfaces and speeds well in excess of 100MHz, so I really want to see the
grounds tied together as much as possible.

While I know that combining the digital and chassis grounds is for the most
part better once you get above a few hundred MHz, putting together concrete
arguments is proving to be a bit elusive.  I luckily have some high level
backing that will let me push my views, but I am one person up against a
team of industry vets.

If anyone has been in this boat before and won, could you share some of the
tactics or arguments that you used?  I know this issue has been discussed in
the past, but a fresh discussion of the relative benefits of isolating the D
and Cgnds would probably be beneficial to the group as well.  See below for
my views on the issue.

Thanks
Dave


My views for telecom equipment with a backplane and plug in circuit packs
(and a good tight chassis around it all):
(Note that Analog grounds are outside of the scope of this statement - I'm
focusing on Digital grounds and Chassis ground)
The benefits of separating Dgnd and Cgnd have to do with defining your
signal impedances and SI in general.  When you place this system inside a
Cgnd balloon, all should be well but maybe there is some extra noise due
to RF being trapped within the balloon.

However, if the Cgnd and Dgnd are tied together throughout the system, the
effect should be similar to heat shrinking your conductive chassis Cgnd
ballon onto your Dgnd.  The single ended signal return currents should still
follow their original paths and things should essentially remain unchanged.
I could see some possibility (I'll avoid use of the word potential here :o)
) for RF currents on the circuit pack card grounds due to RF fields
contained within the faraday cage, but I think these could be mitigated by
clever bonding of the grounds on circuit packs.  I think that isolating the
faceplate from the Dgnd on the circuit packs but stitching the bottom edge
(faceplate to backplane) Cgnd ESD guard band to Dgnd could alleviate stray
currents on the cards and keep them relatively clean - all while still
maintaining the bonding of the Cgnd and Dgnd on a system level.  The idea
(as my brain developed it) is to keep the stray currents at the periphery of
the card by limiting the through connections on the circuit packs and
forcing stray currents to flow near the edge of the card.  The backplane
should for the most part have Dgnd and Cgnd be one and the same.

Does this raise any red flags for anyone?  I'm expecting at least a few, but
this is the best scheme that I can come up with right now.

---
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grounding schemes EMI

2002-10-11 Thread David Heald

All,
  I'm trying to convince a few people here that completely separating the
digital and chassis grounding on our product is not always the best way to
go.  Unfortunately, a lot of the people I'm dealing with are ex Bellcore
engineers who worked a lot with isolated grounds and are convinced that
isolated grounds are the only way to go.  Now we're dealing with optical
interfaces and speeds well in excess of 100MHz, so I really want to see the
grounds tied together as much as possible.  

While I know that combining the digital and chassis grounds is for the most
part better once you get above a few hundred MHz, putting together concrete
arguments is proving to be a bit elusive.  I luckily have some high level
backing that will let me push my views, but I am one person up against a
team of industry vets.

If anyone has been in this boat before and won, could you share some of the
tactics or arguments that you used?  I know this issue has been discussed in
the past, but a fresh discussion of the relative benefits of isolating the D
and Cgnds would probably be beneficial to the group as well.  See below for
my views on the issue.

Thanks
Dave


My views for telecom equipment with a backplane and plug in circuit packs
(and a good tight chassis around it all):
(Note that Analog grounds are outside of the scope of this statement - I'm
focusing on Digital grounds and Chassis ground)
The benefits of separating Dgnd and Cgnd have to do with defining your
signal impedances and SI in general.  When you place this system inside a
Cgnd balloon, all should be well but maybe there is some extra noise due
to RF being trapped within the balloon.

However, if the Cgnd and Dgnd are tied together throughout the system, the
effect should be similar to heat shrinking your conductive chassis Cgnd
ballon onto your Dgnd.  The single ended signal return currents should still
follow their original paths and things should essentially remain unchanged.
I could see some possibility (I'll avoid use of the word potential here :o)
) for RF currents on the circuit pack card grounds due to RF fields
contained within the faraday cage, but I think these could be mitigated by
clever bonding of the grounds on circuit packs.  I think that isolating the
faceplate from the Dgnd on the circuit packs but stitching the bottom edge
(faceplate to backplane) Cgnd ESD guard band to Dgnd could alleviate stray
currents on the cards and keep them relatively clean - all while still
maintaining the bonding of the Cgnd and Dgnd on a system level.  The idea
(as my brain developed it) is to keep the stray currents at the periphery of
the card by limiting the through connections on the circuit packs and
forcing stray currents to flow near the edge of the card.  The backplane
should for the most part have Dgnd and Cgnd be one and the same.

Does this raise any red flags for anyone?  I'm expecting at least a few, but
this is the best scheme that I can come up with right now.

---
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 Jim Bacher: j.bac...@ieee.org

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