Re: [Emc-users] EMC-based Antenna Measurements

2008-03-06 Thread Mark Wendt (Contractor)
Very neat!  Nicely done.

Mark

At 11:26 PM 3/5/2008, you wrote:
Hello, All,

CNC is just good fun but sometimes I like to work with things I can't
see, electromagnetics (i.e. antennas).  Hope you find the EMC-based
project I've started, the Enhanced Machine Controller-based Antenna
Range (EMCAR), interesting.  You can see it at emcar.sourceforge.net.

I'll be the first to say that I am not a programmer.  So, if any of you
software folks have an interest in antenna measurements, I could surely
use your help (you can see this if you look at the code)!  But, in any
case, emcar works for my measurement purposes and there's plenty of room
to improve it in the future.

I've said it before and will say it again, Thanks for EMC.

Hope you all have a good day.

Regards,

Bob

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Re: [Emc-users] restart in the middle of a program

2008-03-06 Thread John Thornton
All you have to do is hit the home button... 

John


On 5 Mar 2008 at 19:59, [EMAIL PROTECTED] wrote:

 Hello All,
   Can we look at adding something to the scenario? How about a re-home
   due to lost axis motor steps on an open loop system? How can we
   restart in the middle after an ESTOP? I can't see any need for a
   reboot of the computer system unless we loose electric power. Thank
   you Dale



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Re: [Emc-users] EMC-based Antenna Measurements

2008-03-06 Thread Dave Caroline
Nice idea, I have a netwok analyser and have made 10Ghz discones for
fun, just built an EMC 4 axis mill. Time to combine hobbies.

Dave Caroline

archivist #emc irc.freenode.net

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[Emc-users] Stepper speed

2008-03-06 Thread Ian W. Wright
Hi,
You may remember my recent posts about my attempts to get a reasonable 
speed out of a stepper motor for driving a little lathe spindle. I'm now 
a bit confused. I am using a motor of indeterminate voltage (no plate on 
it) but which I think is probably about 4.5 - 5 volt and I am driving it 
with 12 volts. At this I can get a fair speed out of it but, having read 
another post on this list which recommended using the highest voltage 
possible with an Allegro driver, which is what I have, I tried upping 
the voltage to 24 volts. The motor slowed down and won't go at more than 
2/3 the speed at the lower voltage. Anyone know why this is? From all I 
have read in the past, I thought more voltage was better..

-- 
Best wishes,

Ian

Ian W. Wright
Sheffield  UK

The difference between theory and practice is much smaller in theory than in 
practice...


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Re: [Emc-users] Hardware suggestions for EMC

2008-03-06 Thread ben lipkowitz
Marcin,

I found your Factor E project very interesting and hope to contribute.

For the control, you might wish to investigate the use of a thin client 
which is a diskless, lightweight computer intended mainly for web surfing.

I've been playing around with the Netier XL1000; see:
http://fennetic.net/machines/netier
which sells on ebay for $30 shipped. (sometimes for much less.) It's an 
AMD K2 processor clocked at 200-400MHz depending on whether the heatsink 
has a fan or not. Also the RAM is limited at 32MB stock but it's 
expandable (2 slots) with low-profile DIMM's. These have a 44-pin 2mm 
spacing IDE connector (read: weird) which I've used to successfully boot 
from a compact flash drive. A better solution is to PXE boot over the 
network and run the whole thing via a laptop connected to the ethernet 
port with a crossover cable or hub. Then you can run AXIS remotely on 
whatever laptop you have. Think of it more like a printer than a game 
console.

The advantages: it's small, has a parallel port,  has no moving parts,
has a PCI/ISA riser slot (i think that's what the brown connector is for)

The Netier achieved 50,000ns max latency over the course of several days 
with X11 turned off; the latency goes up to ~1ms if you move a window 
around. So, 50,000ns = 10kHz max step rate -- 2kHz realistic step rate. 
Won't run a high-speed high-resolution stepper system, but since yours is 
low resolution it should be good enough anyway. Average latency is more 
like 15,000ns so you could bump it up a notch if you can tolerate the 
occasional glitch.

Steppers are gross by the way, especially with inexpensive drive 
electronics. Have you investigated homebrew servo motors at all?

Some other things to consider:
* case should have filtered air and be well sealed to prevent metal dust 
and chips from entering

* get a sealed keyboard such as the silicone roll-up variety

* I have a pile of XL1000's, and I could send you a couple

   -fenn

On Wed, 5 Mar 2008, Marcin Jakubowski wrote:

 Dear Group,

 It appears that it's best for me not to attempt EMC with a laptap. I'll 
 dry a desktop.

 I would like to compose my own desktop EMC PC to run the acetylene torch 
 that I am working on.

 Can someone suggest a set of proven components to make this work? I'm 
 looking for a good price, and it does not necessarily have to be top 
 performance. I need only as much computer power as will provide 
 effective EMC operation of 3-4 stepper motors for my torch table.

 Please let me know recommendations:

 0. Case
 1. Motherboard
 2. CPU
 3. Memory
 4. Hard drive
 5. Disc drive
 6. Flat panel screen

 other?

 Thanks,
 Marcin



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Re: [Emc-users] EMC-based Antenna Measurements

2008-03-06 Thread Stephen Wille Padnos
Hmmm.

All we did was use one of those non-metal wind-up microwave turntables :)

- Steve

Dave Caroline wrote:

Nice idea, I have a netwok analyser and have made 10Ghz discones for
fun, just built an EMC 4 axis mill. Time to combine hobbies.

Dave Caroline

archivist #emc irc.freenode.net
  



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Re: [Emc-users] restart in the middle of a program

2008-03-06 Thread Jon Elson
Dale Ertley wrote:
 Hello All,
 Can we look at adding something to the scenario? How about a re-home due 
 to lost axis motor steps on an open loop system? How can we restart in 
 the middle after an ESTOP?
I don't think this makes any difference to the restart in middle 
of G-code program.  You do whatever fixup you need to do, then 
restart.  But, if the program was expecting the spindle to be 
running when run from the top, it should be running when you do 
the restart, too.

Jon

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Re: [Emc-users] EMC-based Antenna Measurements

2008-03-06 Thread Jon Elson
Bob Freeman wrote:
 Hello, All,
 
 CNC is just good fun but sometimes I like to work with things I can't 
 see, electromagnetics (i.e. antennas).  Hope you find the EMC-based 
 project I've started, the Enhanced Machine Controller-based Antenna 
 Range (EMCAR), interesting.  You can see it at emcar.sourceforge.net.
 
 I'll be the first to say that I am not a programmer.  So, if any of you 
 software folks have an interest in antenna measurements, I could surely 
 use your help (you can see this if you look at the code)!  But, in any 
 case, emcar works for my measurement purposes and there's plenty of room 
 to improve it in the future.
One of my customers uses the bottom of a Taig (just the X-Y 
table) and EMC to profile the beam from industrial lasers they 
make.  The put in a G-code program to step through a grid and 
pause every position, and a radiometer reads the beam power at 
that spot.  They are real happy with it.

Jon

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Re: [Emc-users] Stepper speed

2008-03-06 Thread jcombs
Ian,

You Wrote:

I am using a motor of indeterminate voltage (no plate on it) but which I
think is probably about 4.5 - 5 volt and I am driving it
with 12 volts. At this I can get a fair speed out of it but, having read
another post on this list which recommended using the highest voltage
possible with an Allegro driver, which is what I have, I tried upping the
voltage to 24 volts. The motor slowed down and won't go at more than 2/3
the speed at the lower voltage. Anyone know why this is? From all I have
read in the past, I thought more voltage was better..

Driving steppers with more voltage does not necessarily equal better
performance.  If you are driving a light load, the Cogging of the
steppers can introduce oscillation during the step and cause missed steps.
There is a Sweet Spot based on load, inertia, acceleration and operating
voltage.  In my case 12 volts works way better than 18 or even 24 volts.  I
used a bench power supply on my setup and varied the motor drive voltage
while running.  You could literally hear the difference in the moves.  Each
machine will behave differently.  There is no one set of settings that will
provide the best performance.

Even using a micro-stepping motor driver may not be the best solution.  I
found that a micro-steppping motor driver was taking 980 microseconds to a
actually move from one step to the next.  I then switched to a simple
chopping driver with no micro-steps, and let HAL do the work.  HAL was
capable of driving steps well up into the 50 microsecond range.   With
proper acceleration settings, I get plenty of speed and no missed steps.



Jim


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Re: [Emc-users] Hardware suggestions for EMC

2008-03-06 Thread Marcin Jakubowski
Fenn,

Thanks for these hints, looks like we have a solution!

I'm definitely interested in working out the Netier XL1000.

I have not investigated homebrew servos. I would like to talk about that in
more detail.

Perhaps we can talk more directly offline, or phone, or Skype. Please send
me your contact information, I'd like to pursue this as soon as possible.
I'd like to send you my mail location.

Thanks,

Marcin
Skype: marcin_ose
Email: [EMAIL PROTECTED]
Cell: 816.645.5779


On Thu, Mar 6, 2008 at 8:52 AM, ben lipkowitz [EMAIL PROTECTED] wrote:

 Marcin,

 I found your Factor E project very interesting and hope to contribute.

 For the control, you might wish to investigate the use of a thin client
 which is a diskless, lightweight computer intended mainly for web surfing.

 I've been playing around with the Netier XL1000; see:
 http://fennetic.net/machines/netier
 which sells on ebay for $30 shipped. (sometimes for much less.) It's an
 AMD K2 processor clocked at 200-400MHz depending on whether the heatsink
 has a fan or not. Also the RAM is limited at 32MB stock but it's
 expandable (2 slots) with low-profile DIMM's. These have a 44-pin 2mm
 spacing IDE connector (read: weird) which I've used to successfully boot
 from a compact flash drive. A better solution is to PXE boot over the
 network and run the whole thing via a laptop connected to the ethernet
 port with a crossover cable or hub. Then you can run AXIS remotely on
 whatever laptop you have. Think of it more like a printer than a game
 console.

 The advantages: it's small, has a parallel port,  has no moving parts,
 has a PCI/ISA riser slot (i think that's what the brown connector is for)

 The Netier achieved 50,000ns max latency over the course of several days
 with X11 turned off; the latency goes up to ~1ms if you move a window
 around. So, 50,000ns = 10kHz max step rate -- 2kHz realistic step rate.
 Won't run a high-speed high-resolution stepper system, but since yours is
 low resolution it should be good enough anyway. Average latency is more
 like 15,000ns so you could bump it up a notch if you can tolerate the
 occasional glitch.

 Steppers are gross by the way, especially with inexpensive drive
 electronics. Have you investigated homebrew servo motors at all?

 Some other things to consider:
 * case should have filtered air and be well sealed to prevent metal dust
 and chips from entering

 * get a sealed keyboard such as the silicone roll-up variety

 * I have a pile of XL1000's, and I could send you a couple

   -fenn

 On Wed, 5 Mar 2008, Marcin Jakubowski wrote:

  Dear Group,
 
  It appears that it's best for me not to attempt EMC with a laptap. I'll
  dry a desktop.
 
  I would like to compose my own desktop EMC PC to run the acetylene torch
  that I am working on.
 
  Can someone suggest a set of proven components to make this work? I'm
  looking for a good price, and it does not necessarily have to be top
  performance. I need only as much computer power as will provide
  effective EMC operation of 3-4 stepper motors for my torch table.
 
  Please let me know recommendations:
 
  0. Case
  1. Motherboard
  2. CPU
  3. Memory
  4. Hard drive
  5. Disc drive
  6. Flat panel screen
 
  other?
 
  Thanks,
  Marcin
 


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Re: [Emc-users] OT: Marketing

2008-03-06 Thread Jack
 Also check out mikebeck.org ... gantry kit is abut $500, 
electronics / motors are extra.  Check with Mike for details.
(no affiliation, just considering being a customer)

Mike sells a beefed up version of the HobbyCNC.com plans in kit form
from what I can tell.

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On Behalf Of Kirk Wallace
Sent: Wednesday, March 05, 2008 11:10 PM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] OT: Marketing

On Wed, 2008-03-05 at 15:34 -0700, [EMAIL PROTECTED] wrote:
 Hi
 Kirk
 please let me know if you interesting to build small frame bridge type 
 machine.
 thanks
 aram
 
 
  On Sat, 2008-03-01 at 12:22 -0700, [EMAIL PROTECTED] wrote:
  Hi Kirk
 
  I can’t say about retrofitting machine but I know whole very good 
  – large mill sold for scrap metal because control got bad and 
  minor mechanical problem.
  When ask how much for retrofit answer – better to buy new machine 
  $50-250K Here is the money. Need open your own shop and retrofit 
  machine and it is not simple.
 
  I presently have a working EMC CNC mill and lathe, so for my 
  situation, that is not a problem. For me retrofitting was easily the 
  way to go because I could do all the work. Now if I had a pile of 
  money to invest, I suppose buying a new machine, making loan 
  payments and using tax write-off's would be better as a whole.
 
  Another ides, I want to buy small 12 by 12 inches frame of bridge 
  type machine to install my motor on. Sample on e-bay machine for 
  $770.0 I search on ebay CNC  MILL an on page 4 or so picture of 
  machine and price $770. Custom Built CNC  Router Mill Engraver
 
   Very simple machine.
   I want to ask if you or someone that you know that can build 
  similar type simple machine?

Is this similar to what you had in mind:

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemitem=200204012821

If so, my guess is that buying an existing kit would be much cheaper than 
hiring someone to make a custom system.  The design and fabrication of 
prototypes can be very expensive, unless you do most of the work yourself and 
hire out a very small portion of what you absolutely can not do. I would like 
to help, but without allot more detail about what you want and expect, I am 
worried that there may be no solution that makes everyone happy.
--
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/
Hardinge HNC lathe,
Bridgeport mill conversion, doing XY now, Zubal lathe conversion pending)


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[Emc-users] rotary table on A axis Q?

2008-03-06 Thread Gene Heskett
Greetings;

Is there a key assignment that will run the A axis, like the first three, so I 
don't have to fool with the mouse to move it?

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
As you will see, I told them, in no uncertain terms, to see Figure one.
-- Dave First Strike Pare

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Re: [Emc-users] rotary table on A axis Q?

2008-03-06 Thread Chris Radek
On Thu, Mar 06, 2008 at 07:36:47PM -0500, Gene Heskett wrote:
 Greetings;
 
 Is there a key assignment that will run the A axis, like the first three, so 
 I 
 don't have to fool with the mouse to move it?
 

In AXIS: Help / Quick Reference


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Re: [Emc-users] rotary table on A axis Q?

2008-03-06 Thread Gene Heskett
On Thursday 06 March 2008, Chris Radek wrote:
On Thu, Mar 06, 2008 at 07:36:47PM -0500, Gene Heskett wrote:
 Greetings;

 Is there a key assignment that will run the A axis, like the first three,
 so I don't have to fool with the mouse to move it?

In AXIS: Help / Quick Reference

Thanks Chris

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
A verbal contract isn't worth the paper it's printed on.
- Samuel Goldwyn

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Re: [Emc-users] LInuxCNC laptops

2008-03-06 Thread Dave Keeton
I have a Dell Inspiron 2600 Pentium III with 384 Megs of ram. It is setup as a 
dual boot - Linux/EMC2.1 BDI and Windows XP Home. It runs my stepper drivers 
just fine out of the printer port. I bought it new about 5 years ago or so.

 Dave 
  - Original Message - 
  From: Marcin Jakubowski 
  To: Enhanced Machine Controller (EMC) 
  Sent: Monday, March 03, 2008 8:43 PM
  Subject: Re: [Emc-users] LInuxCNC laptops


  Thanks for the responses on EMC laptops. But surely there must be at least 
one specific laptop that does work? Is there any success story out there at ALL 
for a working laptop?

  Marcin


  On Mon, Mar 3, 2008 at 3:33 PM, Jason Cox [EMAIL PROTECTED] wrote:

Only problem is that Printer ports are not addressed the same on PCMCIA
cards and with EMC2 we talk direct to the address and not via a driver.
I dont think this solution would work.
Jason


On Mon, 2008-03-03 at 15:07 -0600, Jack wrote:
 In general, laptops are not a good idea.  Many of the inexpensive ones
 are doing away with 'legacy' ports.
 I would suggest, whatever you get, get one with a PCCard slot, and get
 a PCCard that has a printer port on it.
 Actually, I would want two of the cards, just in case one gets
 fried :(

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