[Emc-users] Two steppers - same axis

2010-01-14 Thread Mark Wendt (Contractor)
Well, I'm finally to the point where I can hook the 'pooter to 
control box and the control box to the machine.  I've got a moving 
gantry two-axis machine, using the X and Z axes, with dual rack and 
pinion set ups on the X axis.  I thought I'd archived a whole bunch 
of emails and other discussions some place about configuring and 
running two steppers on the same axis, and how to home and limit 
switch them, but I can't find that archive on either my home or work 
computer.  I also did some searches on the documents to see if there 
were any instructions there for setting up systems like this but was 
unable to find anything (may have been the search terms i was using).

Anybody have any locations in the doccy's, or possible links to 
setting up a system like this?

Thanks,
Mark


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Re: [Emc-users] Latency test numbers confusing

2010-01-14 Thread rng3
If the GUI latency test gives a result of how EMC will perform I always 
wondered if abusing the computer during the test does not result in an 
overly conservative number. I never use the computer that is running EMC 
with any other program until the parts are done. (Am I the only one?) There 
can be a dramatic difference between the latency test running by itself or 
the test running with everything else we may be doing with the computer at 
the same time. On a side note I have just started testing a Dell Optiplex 
GX520. When you first start the computer during the first 4 minutes there 
are two 250,000 spikes in the test with or without SMI. So far they do not 
repeat again even after the computer is on for several hours. Have had 
similar results in the 120,000 range with a Optiplex GX260  that I am using 
on a mill without any problems. May not be an issue, just have to warm the 
computer up before cutting!

Rick


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[Emc-users] hosmot2+5i20+7i37 output problem

2010-01-14 Thread Arnoldritercnc
I updated emc2 to 2.3.4.
I think the old version was 2.2.8 which was runing ok.
I'm trying to configure the new  file hm2-sevo.hal but I can not have 
any output from the 7i37
I can reed all the inputs from the home-switches but I can not close any 
output, even when I open (show_hal_configuration) and it show that the 
output is activated but my multimeter tells no!


A piece of the old 5i20_io:

# Connect amp enables to motion controller
linksp Xenable = m5i20.0.out-06

---
A piece of  the new hm2-sevo.hal
# 
# X [0] Axis
# 

# axis enable chain
newsig emcmot.00.enable bit
sets emcmot.00.enable FALSE
net emcmot.00.enable = pid.0.enable
#net emcmot.00.enable = hm2_[HOSTMOT2](BOARD).0.pwmgen.00.enable
net emcmot.00.enable = hm2_[HOSTMOT2](BOARD).0.gpio.046.out
net emcmot.00.enable = axis.0.amp-enable-out
-

What I am doing wrong?
Thanks
ArnoldRiter


mesa cards 5i20+7i33+7i37
dmesghttp://pastebin.com/m62ba3103
5i20.ini   http://pastebin.com/d4bb9ee0a
Old 50i20_io.hal  http://pastebin.com/d59ab5a60
New hm2-servo.hal http://pastebin.com/m27b3937f


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Re: [Emc-users] Latency test numbers confusing

2010-01-14 Thread Евгений Александрович
Maybe the problem is CPU TERMAL TROLLING?
I tested one PC, which had BIOS without option to disable CPU TERMAL TROLLING.
I did not find any way how to use that PC with EMC2.

-Original Message-
From: rng3 r...@verizon.net
To: Enhanced Machine Controller \(EMC\) emc-users@lists.sourceforge.net
Date: Thu, 14 Jan 2010 07:05:49 -0500
Subject: Re: [Emc-users] Latency test numbers confusing

 If the GUI latency test gives a result of how EMC will perform I always 
 wondered if abusing the computer during the test does not result in an 
 overly conservative number. I never use the computer that is running EMC 
 with any other program until the parts are done. (Am I the only one?) There 
 can be a dramatic difference between the latency test running by itself or 
 the test running with everything else we may be doing with the computer at 
 the same time. On a side note I have just started testing a Dell Optiplex 
 GX520. When you first start the computer during the first 4 minutes there 
 are two 250,000 spikes in the test with or without SMI. So far they do not 
 repeat again even after the computer is on for several hours. Have had 
 similar results in the 120,000 range with a Optiplex GX260  that I am using 
 on a mill without any problems. May not be an issue, just have to warm the 
 computer up before cutting!

 

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Re: [Emc-users] [Emc-developers] hosmot2+5i20+7i37 output problem

2010-01-14 Thread robert


 ---
 A piece of  the new hm2-sevo.hal
 # 
 # X [0] Axis
 # 

 # axis enable chain
 newsig emcmot.00.enable bit
 sets emcmot.00.enable FALSE
 net emcmot.00.enable = pid.0.enable
 #net emcmot.00.enable = hm2_[HOSTMOT2](BOARD).0.pwmgen.00.enable
 net emcmot.00.enable = hm2_[HOSTMOT2](BOARD).0.gpio.046.out
 net emcmot.00.enable = axis.0.amp-enable-out
 -
   
I cant see no
setp hm2_[HOSTMOT2](BOARD).0.gpio.070.is_output 1
setp hm2_[HOSTMOT2](BOARD).0.gpio.070.invert_output 1

in your HAL file or above,
read the Man page for more info on the above for there meanings. with 
out the above the output will not be set as an ourput.

rob

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Re: [Emc-users] Latency test numbers confusing

2010-01-14 Thread Neil Baylis
On Thu, Jan 14, 2010 at 4:05 AM, rng3 r...@verizon.net wrote:
 If the GUI latency test gives a result of how EMC will perform I always
 wondered if abusing the computer during the test does not result in an
 overly conservative number. I never use the computer that is running EMC
 with any other program until the parts are done. (Am I the only one?) There
 can be a dramatic difference between the latency test running by itself or
 the test running with everything else we may be doing with the computer at
 the same time. On a side note I have just started testing a Dell Optiplex
 GX520. When you first start the computer during the first 4 minutes there
 are two 250,000 spikes in the test with or without SMI. So far they do not
 repeat again even after the computer is on for several hours. Have had
 similar results in the 120,000 range with a Optiplex GX260  that I am using
 on a mill without any problems. May not be an issue, just have to warm the
 computer up before cutting!

 Rick


Yes, this is exactly what I'm seeing on the GX280. If I reset the
latency test after those spiikes, I never see them again. I'm going to
try starting the computer, but not running the test for half an hour
or so to see what happens.

Is there any procedure for tracking down the cause of these spikes?

Neil

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Re: [Emc-users] Latency test numbers confusing

2010-01-14 Thread Neil Baylis
2010/1/14 Евгений Александрович evgeni_a...@mail.ru:
 Maybe the problem is CPU TERMAL TROLLING?
 I tested one PC, which had BIOS without option to disable CPU TERMAL TROLLING.
 I did not find any way how to use that PC with EMC2.


Sorry I don't know what that is. I guess it means my BIOS has no way
of disabling it either.

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Re: [Emc-users] Latency test numbers confusing

2010-01-14 Thread Neil Baylis
 On a side note I have just started testing a Dell Optiplex
 GX520. When you first start the computer during the first 4 minutes there
 are two 250,000 spikes in the test with or without SMI. So far they do not
 repeat again even after the computer is on for several hours. Have had
 similar results in the 120,000 range with a Optiplex GX260  that I am using
 on a mill without any problems. May not be an issue, just have to warm the
 computer up before cutting!

 Rick


What is SMI?

Also, what graphics card are you using with the Dells?

Neil

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Re: [Emc-users] [Emc-developers] hosmot2+5i20+7i37 output problem

2010-01-14 Thread Arnoldritercnc
robert wrote:


 ---
  

 A piece of  the new hm2-sevo.hal
 # 
 # X [0] Axis
 # 

 # axis enable chain
 newsig emcmot.00.enable bit
 sets emcmot.00.enable FALSE
 net emcmot.00.enable = pid.0.enable
 #net emcmot.00.enable = hm2_[HOSTMOT2](BOARD).0.pwmgen.00.enable
 net emcmot.00.enable = hm2_[HOSTMOT2](BOARD).0.gpio.046.out
 net emcmot.00.enable = axis.0.amp-enable-out
 -
  

   
 I cant see no
 setp hm2_[HOSTMOT2](BOARD).0.gpio.070.is_output 1
 setp hm2_[HOSTMOT2](BOARD).0.gpio.070.invert_output 1

 in your HAL file or above,
 read the Man page for more info on the above for there meanings. with 
 out the above the output will not be set as an ourput.

 rob

Thank very much!

Now the piece of hm2-sevo.hal is:


# 
# X [0] Axis
# 

# axis enable chain
newsig emcmot.00.enable bit
sets emcmot.00.enable FALSE
net emcmot.00.enable = pid.0.enable
net emcmot.00.enable = hm2_[HOSTMOT2](BOARD).0.pwmgen.00.enable
net emcmot.00.enable = axis.0.amp-enable-out

setp hm2_[HOSTMOT2](BOARD).0.gpio.046.is_output 1
setp hm2_[HOSTMOT2](BOARD).0.gpio.046.invert_output 1
net emcmot.00.enable = hm2_[HOSTMOT2](BOARD).0.gpio.046.out

PD:
My servo enables with a 10V signal, so I'm using the 0uput06 of the 7i37 
to switch on 10VCC to the servo.

ArnoldoRiter.







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Re: [Emc-users] Latency test numbers confusing

2010-01-14 Thread Neil Baylis
OK, so I started up the computer, then waited 1/2 hour. Then I ran the
latency test for 1/2 hour with no abuse, and the latency was below 7
microseconds. I have plenty of other computers, so I certainly don't
need to be doing anything else on my EMC box when it's running EMC.


Neil

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Re: [Emc-users] Latency test numbers confusing

2010-01-14 Thread Andy Pugh
2010/1/14 Neil Baylis neil.bay...@gmail.com:


 What is SMI?

System Management Interrupt.
Wiki description:
http://en.wikipedia.org/wiki/System_Management_Mode
How to get round it in RTAI
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?FixingSMIIssues

-- 
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Re: [Emc-users] Latency test numbers confusing

2010-01-14 Thread Neil Baylis
Ah OK. The penny drops. When I get home tonight, I'll follow the
directions to disable SMI and see what happens.

Is SMI the facility that makes the fans speed up and slow down
according to how busy the system is? Or is that something else?

(My fans seem very dynamic, speeding up and slowing down at the drop
of a hat. But if I run just the latency test, they run quiet and
slow.)

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Re: [Emc-users] Latency test numbers confusing

2010-01-14 Thread Neil Baylis
Ah OK. The penny drops. When I get home tonight, I'll follow the
directions to disable SMI and see what happens.

Is SMI the facility that makes the fans speed up and slow down
according to how busy the system is? Or is that something else?

(My fans seem very dynamic, speeding up and slowing down at the drop
of a hat. But if I run just the latency test, they run quiet and
slow.)

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Re: [Emc-users] Latency test numbers confusing

2010-01-14 Thread Andy Pugh
2010/1/14 Neil Baylis neil.bay...@gmail.com:

 Ah OK. The penny drops. When I get home tonight, I'll follow the
 directions to disable SMI and see what happens.

It doesn't sound like SMI. That normally happens periodically. (in my
case it was every 64 seconds)

 Is SMI the facility that makes the fans speed up and slow down
 according to how busy the system is? Or is that something else?

That's something else, I think. Though SMI is involved in thermal
management, I believe, and so you don't want to mess with it unless
you are sure you need to.

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Re: [Emc-users] Installation issue

2010-01-14 Thread Sebastian Reinhardt
Hello,

Due to the need of compiling the kernel, I have swichted back to ubuntu 
9.10 (32bit). I have just downloaded the files from 
http://linuxcnc.org/experimental/Karmic. During installation of kernel 
image I have received this errors:

Richte linux-image-2.6.31.4-rtai ein (r1) ...

  Hmm. There is a symbolic link /lib/modules/2.6.31.4-rtai/build
  However, I can not read it: No such file or directory
  Therefore, I am deleting /lib/modules/2.6.31.4-rtai/build


  Hmm. The package shipped with a symbolic link 
/lib/modules/2.6.31.4-rtai/source
  However, I can not read the target: No such file or directory
  Therefore, I am deleting /lib/modules/2.6.31.4-rtai/source

Running depmod.
Finding valid ramdisk creators.
Using mkinitramfs-kpkg to build the ramdisk.
Running postinst hook script update-grub.
Generating grub.cfg ...
Found linux image: /boot/vmlinuz-rtai
Found linux image: /boot/vmlinuz-2.6.31.4-rtai
Found initrd image: /boot/initrd.img-2.6.31.4-rtai
Found linux image: /boot/vmlinuz-2.6.31.4
Found linux image: /boot/vmlinuz-2.6.31-17-generic
Found initrd image: /boot/initrd.img-2.6.31-17-generic
Found memtest86+ image: /boot/memtest86+.bin
done
Examining /etc/kernel/postinst.d.
run-parts: executing /etc/kernel/postinst.d/dkms
run-parts: executing /etc/kernel/postinst.d/nvidia-common
run-parts: /etc/kernel/postinst.d/nvidia-common exited with return code 20
Failed to process /etc/kernel/postinst.d at 
/var/lib/dpkg/info/linux-image-2.6.31.4-rtai.postinst line 1186.
dpkg: Fehler beim Bearbeiten von linux-image-2.6.31.4-rtai (--install):
  Unterprozess installiertes post-installation-Skript gab den Fehlerwert 
2 zurück
Fehler traten auf beim Bearbeiten von:
  linux-image-2.6.31.4-rtai
r...@emc:/mnt/dorsy/lvm/Daten/Downloads/EMC/linuxcnc.org/experimental/Karmic# 



So I have compiled the kernel from given kernel-source file, without 
errors. I used the way described in 
http://neo-technical.wikispaces.com/emc2-ubuntu; described. But the 
despite of error-free compilation, the pc did not start up! After 
selection of the rtai entry in grub menu, the screen is black. Only 
the coursor is shown of top left and nothing happens. So I compared the 
entries and I missed an line for the initrd, as described in wiki. I 
do not understand, why the precomiled package could not be installed and 
why I can not find an inirtrd in self compiled package.
My entry:
---/boot/grub/grub.cfg---
menuentry Ubuntu, Linux rtai {
 insmod ext2
 set root=(hd0,2)
 linux   /boot/vmlinuz-rtai root=/dev/sda2 ro   quiet splash

}
---/boot/grub/grub.cfg---
I get no error or messages, so I do not know where I can start searching 
for an error.Please help me to get EMC working!

-- 
Kind regaards

Sebastian Reinhardt



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Re: [Emc-users] Installation issue

2010-01-14 Thread Andy Pugh
2010/1/14 Sebastian Reinhardt s...@lmv-hartmannsdorf.de:

 I get no error or messages, so I do not know where I can start searching
 for an error.Please help me to get EMC working!

Running EMC2 on a SMP kernel is something of an enthusiasts choice. Do
you have a good reason not to run EMC on the default Live-CD installed
system?

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[Emc-users] homing using index

2010-01-14 Thread Kasey Matejcek
I want to setup home using the index pulse from the encoder

I have Pico system servo controller version 2 running current firmware and
the current version of EMC

I must be missing something in hal that need to be turn on looked through
the examples 

I even hooked up the index pulse to a nother input on the controller I can
see the index pulse come in

 

I tried linking that to

Newsig xindex

Linksp xindex ppmc.0.din.03

Linksp xindex axis.0.index-enable

 This gave me and error 

Xindex already had and output pin

Is there something missing

I also tried linking the ppmc.0.encoder.00.index

And got the same error

 


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Re: [Emc-users] homing using index

2010-01-14 Thread Flying Electron
I think you want to connect the signal coming from the index to the 
axis.N.home-sw-in of the axis you want to home.

net axis0homeswitch ppmc.0.din.03 = axis.0.home-sw-in

then try setting the index-enable to true

setp axis.0.index-enable TRUE

and then in your ini file, setup your HOME_SEARCH_VEL and HOME_LATCH_VEL 
according to the chart at 
http://www.linuxcnc.org/docview/html//config_ini_homing.html

I tried this a few days ago but couldn't get it to work very well 
because of my setup (not EMC2 problem, but my hardware problem), but you 
may have better luck.



Kasey Matejcek wrote:
 I want to setup home using the index pulse from the encoder

 I have Pico system servo controller version 2 running current firmware and
 the current version of EMC

 I must be missing something in hal that need to be turn on looked through
 the examples 

 I even hooked up the index pulse to a nother input on the controller I can
 see the index pulse come in

  

 I tried linking that to

 Newsig xindex

 Linksp xindex ppmc.0.din.03

 Linksp xindex axis.0.index-enable

  This gave me and error 

 Xindex already had and output pin

 Is there something missing

 I also tried linking the ppmc.0.encoder.00.index

 And got the same error

  


   

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Re: [Emc-users] homing using index

2010-01-14 Thread Jeff Epler
In your hal, use
net xindex axis.0.index-enable = ppmc.0.encoder.00.index-enable
and so on for the other axes. ('net' is a very handy syntax for 'newsig'
+ several 'linkXX' commands.  = is optional and is a hint for the
reader that the communication between the two pins is bidirectional.)

In your ini, set
[AXIS_0]
HOME_USE_INDEX=1
and so on for the other axes.

I note that the documentation
http://linuxcnc.org/docs/html/drivers_pico_ppmc.html doesn't list
index-enable for ppmc and says that there's something substandard about
the index implementation, but I think this is out of date.  The source
code seems to indicate that the standard index-enable pin is there.

I don't actually own any pico-systems hardware, so take this all with
just a bit of salt.

Jeff

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Re: [Emc-users] Latency test numbers confusing

2010-01-14 Thread Neil Baylis
On Thu, Jan 14, 2010 at 1:00 PM, Andy Pugh a...@andypugh.fsnet.co.uk wrote:
 2010/1/14 Neil Baylis neil.bay...@gmail.com:

 Ah OK. The penny drops. When I get home tonight, I'll follow the
 directions to disable SMI and see what happens.

 It doesn't sound like SMI. That normally happens periodically. (in my
 case it was every 64 seconds)

You were correct. I followed the instructions for disabling SMI, and
it made no difference.

However, it seems reliably true that once you get past the two spikes,
the latency is tolerable.

I'm going to run that way for the time being, and see how it goes. If
I notice problems, I'll investigate further.

Neil

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