Re: [Emc-users] looking for a non-linearity in spindle speed control.

2013-06-12 Thread Steve Blackmore
On Tue, 11 Jun 2013 18:12:16 -0400, you wrote:

Someone mentioned there being an RMS conversion as part of the existing PWM 
to analog conversion methods but don't recall who now, can someone suggest 
a link for reading that might get me some insight on this?

I mentioned the problem was to do with RMS in the pulsed signal, or so I
recall in discussions on converting PWM to an analogue voltage. I think
it's more to do with the Time constant on RC circuits like the one used
on a lot of breakout boards. They do not give a linear response. Short
of a look up comparison table I don't think you'll ever get it linear.
Near enough should do anyway :)
 

Steve Blackmore
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Re: [Emc-users] minimum storage for LinuxCNC on desktop

2013-06-12 Thread andy pugh
On 12 June 2013 05:18, Bruce Layne linux...@thinkingdevices.com wrote:
 My favorite method of installing LinuxCNC is to download the ISO, but
 instead of burning a CD, I use unetbootin to create a bootable USB flash
 drive.

It is actually even easier than that, as Ubuntu has a buit-in
startup-disk creator.

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Re: [Emc-users] 3d scanner

2013-06-12 Thread Javier Ros
Can you point us to such a $500 depth sensor?.

Thanks,

Javier


On Wed, Jun 12, 2013 at 4:34 AM, jeremy youngs jcyoung...@gmail.com wrote:

 why not   just probe check the technology is already mature. not tryin to
 disuade just sayin i mean if you are developing it great  please share
 in the wiki



 On Tue, Jun 11, 2013 at 9:53 PM, a k pccncmach...@gmail.com wrote:

  Hi
  i want to talk about 3d laser scanner.
  this is new technology that can be add to EMC2
  Big picture is to generate intelligent milling machine machine tool.
  With 3d scanner machine tool can see inspect part that it cutting,
 analyze
  make correction and recut,
 
  Depth sensor cost around $500 and rest is software.
  I think that by adding 3d scanner ability to EMC2 possible create new
  generation 5th generation machine tool.
 
  thanks
  aram
 
 
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 9, 2007



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Re: [Emc-users] 3d scanner

2013-06-12 Thread Gregg Eshelman
--- On Tue, 6/11/13, a k pccncmach...@gmail.com wrote:

 i want to talk about 3d laser scanner.
 this is new technology that can be add to EMC2
 Big picture is to generate intelligent milling machine
 machine tool.
 With 3d scanner machine tool can see inspect part that it
 cutting, analyze make correction and recut,

Look up DAVID laser scanner.

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Re: [Emc-users] 3d scanner

2013-06-12 Thread Watier Yves
HI,

My 2ct, when I tried 2 years ago to have a reliable 3d scanner for
cheap, I tried the line laser option, cost nothing (a laser line is 5$
on ebay, and I recycle a good webcam).
My conclusion were that the raw scan need a lot of cleaning before
having anything useful for milling.
Maybe it improved in the meantime, but it seems to be challenging to
have something useful with this technology.

Also, the laser will hate having dust in the air ... so for on the fly
correction of the tool path ...

Cheers,

Yves,

2013/6/12 Gregg Eshelman g_ala...@yahoo.com:
 --- On Tue, 6/11/13, a k pccncmach...@gmail.com wrote:

 i want to talk about 3d laser scanner.
 this is new technology that can be add to EMC2
 Big picture is to generate intelligent milling machine
 machine tool.
 With 3d scanner machine tool can see inspect part that it
 cutting, analyze make correction and recut,

 Look up DAVID laser scanner.

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Re: [Emc-users] K9 SmorgasBoard for testing LinuxCNC on BeagleBone

2013-06-12 Thread Mark Wendt
On Tue, Jun 11, 2013 at 11:14 PM, Steve Stallings steve...@newsguy.comwrote:

 Well, cutting it extremely close, but the developer's
 test bed for using a BeagleBone to run LinuxCNC is
 hopefully going to be at the fest in Wichita.

 The PCB is out for fab and we supposedly will get the
 blank boards Thursday morning. That gives me two days
 to assemble and test before leaving for Wichita.

 Dave has been working on firmware, so hopefully we
 get a chance to actually try some stuff.

 More details later, but here is a layout image of the
 PCB to look over:

 http://www.pmdx.com/k9/k9-image.pdf

 Cheers,
 Steve Stallings



Crikey!  That's a busy little board.  Nice looking work Steve.

Mark
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Re: [Emc-users] Machinekit LinuxCNC-on-BeagleBone Beta Release

2013-06-12 Thread andy pugh
On 12 June 2013 06:22, Charles Steinkuehler char...@steinkuehler.net wrote:

 You need to edit the one in /boot/uboot/, or more specifically, the
 one in the FAT partition of the SD Card.

This was slightly complicated by the SD card being mounted at the time
in a Virtual PC running on my Mac.
So, /boot isn't the SD card at all.

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Re: [Emc-users] looking for a non-linearity in spindle speed control.

2013-06-12 Thread Gene Heskett
On Wednesday 12 June 2013 06:07:19 andy pugh did opine:

 On 10 June 2013 00:20, Gene Heskett ghesk...@wdtv.com wrote:
   And this is with Pgain
  
  at about 40, but there is a speed instability, an almost random 50 rpm
  wandering that doesn't go away if I turn off the pwm dither,
 
 Any PID tuning for a nonlinear system is likely to be a compromise.
 
 The lincurve module is actually modelled on the type of structure we
 use at work to control nonlinear systems. Typically the P, I and D
 terms are the output of such a lookup table.
 (Which is why, rather unusually, that module has IO pins as well as
 outputs).
 
 So, rather than setting up a 12-entry linearisation curve, you could
 try a 3-entry curve to provide the P-term for your system.

Up early, thought I'd play with lincurve.9 using halrun.  Unforch, its not 
part of the 2.5.x sim installed on this machine. :(  And with the repo 
locked... 8:(

Cheers, Gene
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Re: [Emc-users] looking for a non-linearity in spindle speed control.

2013-06-12 Thread Gene Heskett
On Wednesday 12 June 2013 06:28:33 Steve Blackmore did opine:

 On Tue, 11 Jun 2013 18:12:16 -0400, you wrote:
 Someone mentioned there being an RMS conversion as part of the existing
 PWM to analog conversion methods but don't recall who now, can someone
 suggest a link for reading that might get me some insight on this?
 
 I mentioned the problem was to do with RMS in the pulsed signal, or so I
 recall in discussions on converting PWM to an analogue voltage. I think
 it's more to do with the Time constant on RC circuits like the one used
 on a lot of breakout boards. They do not give a linear response. Short
 of a look up comparison table I don't think you'll ever get it linear.
 Near enough should do anyway :)
 
 
 Steve Blackmore

Thanks steve.

Andy had mentioned lincurve.9 as a possible solution, but the version I 
save installed on this machine so I can run sims, doesn't have that module 
available.  So I can't play what if using halrun. :(

Problem is that I can type s60 thru s360 and pretty much get what was 
asked.  From s400 on up, there is a huge positive curve.

I have the tach set to display 1200 max at full scale.

Entering s600 (gets about 770 revs, to pinning the tach at 1200 is around 
an s841 entry, a very large 'gain'. The new motors countershaft has a 3/1 
stepdown, plus the gearing in the head, means that at 1200 indicated, the 
motor is about tapped out, about 6 grand.  Thats a hell of a lot of well 
balanced cast iron flywheel, 6 in diameter, to be spinning that sort of 
rpms.

And I'm looking at a storm headed my way they are saying we'll need to drag 
out our generators for.  I've been trying to get a whole house, 18kw NG 
fired, but locally all they have is generac, junk.  I want a kohler, better 
warranty, but no registered service people locally.  So its not happening.  
One of the neighbors has a new generac, plenty big enough, but I drove past 
it during the last outage, and his overhead lights looked like they were 
running on 85 volts.  My little 6kw, clipped onto the open main breaker 
isn't big enough to run the whole house AC, but the lights (100% ccfl) were 
fine.  I wasn't impressed with the difference.

Cheers, Gene
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Re: [Emc-users] Upgrade to ATC

2013-06-12 Thread Sven Wesley
2013/6/12 andy pugh bodge...@gmail.com:
 On 11 June 2013 21:10, Viesturs Lācis viesturs.la...@gmail.com wrote:

 (I am also wondering if a version of kwik-switch (which has the
 advantage of being bottom-actuated) could be made where…

 Is there any chance to see some kind of picture with this suggestion?

 I don't think it really matters, I wouldn't want to be going in to production.

 But Kwik-switch is this: http://www.tools-n-gizmos.com/specs/Tapers.html

 As you can see it looks _slightly_ like an ER collet socket.



I saw a really nice ATC as an add-on that fits the common Chinese VFD
spindles. It was very nice looking but expensive.

/S

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[Emc-users] What is the Wichita meeting?

2013-06-12 Thread Sven Wesley
...and why isn't it promoted at http://linuxcnc.org?

Regards,
Sven

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Re: [Emc-users] looking for a non-linearity in spindle speed control.

2013-06-12 Thread andy pugh
On 12 June 2013 12:05, Gene Heskett ghesk...@wdtv.com wrote:

 Andy had mentioned lincurve.9 as a possible solution, but the version I
 save installed on this machine so I can run sims, doesn't have that module
 available.  So I can't play what if using halrun. :(

There isn't a lot to it, you could paste this:
http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=blob;f=src/hal/components/lincurve.comp;h=4335245a14c5aa6a793f5c12bfba84cde40c76b6;hb=HEAD
into a file called lincurve.comp and then comp --install it.

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Re: [Emc-users] What is the Wichita meeting?

2013-06-12 Thread andy pugh
On 12 June 2013 12:17, Sven Wesley svenne.d...@gmail.com wrote:
 ...and why isn't it promoted at http://linuxcnc.org?

It only occurred to me last night that there is no mention of it on
the forums at all.

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[Emc-users] 3d scanner

2013-06-12 Thread Ted Hyde
In regards to a depth sensor, there's a good change Aram is referring to 
a Kinect or the Asus Xtion (Pro Live). There's been plenty of 
hacker-friendly attempts for point-n-shoot capture solutions using 
these over the years, adding to the laser-line, and distributed-light 
methods. The Xtion unit retails sub-$250, so it's an expensive 
experiment, but a contender for entry-level scanning - but it's only 
part of the hardware side. The DAVID project uses just laser and 
distributed light methods (at current, IIRC), so not a compatible 
software piece. There are retail packages that speak with a Kinect or 
Xtion, my favorite low-cost at the moment is Manctl's Skanect, but I 
also like the free Faro (tickler), Scenect. There are of course 
others. Most are Win32 or Win64 offerings only. OpenCV is often used as 
a framework for open-source attempts, so not all hope is lost if someone 
wants to try

In a commercial environment, I do create and provide difference scans 
of parts in some cases as required by a client, but it's pretty rare. A 
big thing to note about volumetric scanning versus probing is that 
scanning gets you a profile, and it takes a lot of time; probing gets 
you parametric data and can be extremely fast.

To implement an in-process scanning technique effectively, I would have 
to do it in between machining operations - not just at the end, as one 
part feature may be dependent upon the next, such as a helical thread 
inside a drilled then bored hole) - and although most faults like that 
would cause tool damage, I wouldn't want to write part programs so that 
each individual feature is a separate operation (that's what automation 
is supposed to make easier!) - thus the logic decision as to how to 
fix the problem won't exist.

Even if it did, one would have to scan a known-good-master at each 
step of the production for the test scan to reference against. If you 
want accuracy, measuring scale on a single volumetric scan is near 
impossible. You need to have many angles and views stitched together to 
see past obstructions. Any imperfection in the part, including 
unintended, is recorded [perfectly].

Furthermore, the scanner is unable to understand chips, swarf or coolant 
sitting on the part - it will look like a fault in the part and raise an 
alarm. Get coolant on the lens and your scanning is of no value.

Probing, on the other hand, can be more easily automated, and directed 
towards achieving the stated goal - whether or not a particular feature 
is within tolerance.

I use both laser and depth-based scanning plus probing for a variety of 
tasks, but only probing on my machines.

I would liken volumetric scanning versus probing to the earlier 
implementation of a webcam (camview by pavel et al, for example, which I 
really do applaud) for tool-length-setting (and more) versus a touch 
probe. Although I'm enamored with having a non-contact tool setter, a 
camera is much less tolerant of mistakes or changes in the environment 
than a touch probe. When you just want to get parts out, the touch probe 
JustWorks.

That's not to say that having a volumetric scanner as a tool in a 
machine isn't a possibility or a value, but the historical intent for 
LCNC not to require a 64bit 8-core watercooled machine with Cray 
loadbalancing (sic) makes it a difficult challenge to have it 
integrated with LCNC. My preference would be to have it on a separate 
machine as a standalone application, but load the sensor as a tool when 
needed. The benefit is the automation of the motion of the camera 
(instead of human hand) which in that aspect, would return a much more 
accurate result. Since the software has to chew on the scanning 
result, it would actually be dangerous to have this type of interruption 
(and I guarantee it would be an interruption) to the safety of the LCNC 
realtime loop.

Ted.

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Re: [Emc-users] 3d scanner

2013-06-12 Thread jeremy youngs
sorry sent before finished , i agree with all of the other statements
though



On Wed, Jun 12, 2013 at 8:52 AM, jeremy youngs jcyoung...@gmail.com wrote:

 ted said

  Even if it did, one would have to scan a known-good-master at each
 step of the production for the test scan to reference against. If you
 want accuracy, measuring scale on a single volumetric scan is near
 impossible. You need to have many angles and views stitched together to
 see past obstructions. Any imperfection in the part, including
 unintended, is recorded [perfectly].


 not exactly just compare it to an iges file that will never change . or
 other parametric solid


 On Wed, Jun 12, 2013 at 8:44 AM, Ted Hyde laser...@gmail.com wrote:

 In regards to a depth sensor, there's a good change Aram is referring to
 a Kinect or the Asus Xtion (Pro Live). There's been plenty of
 hacker-friendly attempts for point-n-shoot capture solutions using
 these over the years, adding to the laser-line, and distributed-light
 methods. The Xtion unit retails sub-$250, so it's an expensive
 experiment, but a contender for entry-level scanning - but it's only
 part of the hardware side. The DAVID project uses just laser and
 distributed light methods (at current, IIRC), so not a compatible
 software piece. There are retail packages that speak with a Kinect or
 Xtion, my favorite low-cost at the moment is Manctl's Skanect, but I
 also like the free Faro (tickler), Scenect. There are of course
 others. Most are Win32 or Win64 offerings only. OpenCV is often used as
 a framework for open-source attempts, so not all hope is lost if someone
 wants to try

 In a commercial environment, I do create and provide difference scans
 of parts in some cases as required by a client, but it's pretty rare. A
 big thing to note about volumetric scanning versus probing is that
 scanning gets you a profile, and it takes a lot of time; probing gets
 you parametric data and can be extremely fast.

 To implement an in-process scanning technique effectively, I would have
 to do it in between machining operations - not just at the end, as one
 part feature may be dependent upon the next, such as a helical thread
 inside a drilled then bored hole) - and although most faults like that
 would cause tool damage, I wouldn't want to write part programs so that
 each individual feature is a separate operation (that's what automation
 is supposed to make easier!) - thus the logic decision as to how to
 fix the problem won't exist.

 Even if it did, one would have to scan a known-good-master at each
 step of the production for the test scan to reference against. If you
 want accuracy, measuring scale on a single volumetric scan is near
 impossible. You need to have many angles and views stitched together to
 see past obstructions. Any imperfection in the part, including
 unintended, is recorded [perfectly].

 Furthermore, the scanner is unable to understand chips, swarf or coolant
 sitting on the part - it will look like a fault in the part and raise an
 alarm. Get coolant on the lens and your scanning is of no value.

 Probing, on the other hand, can be more easily automated, and directed
 towards achieving the stated goal - whether or not a particular feature
 is within tolerance.

 I use both laser and depth-based scanning plus probing for a variety of
 tasks, but only probing on my machines.

 I would liken volumetric scanning versus probing to the earlier
 implementation of a webcam (camview by pavel et al, for example, which I
 really do applaud) for tool-length-setting (and more) versus a touch
 probe. Although I'm enamored with having a non-contact tool setter, a
 camera is much less tolerant of mistakes or changes in the environment
 than a touch probe. When you just want to get parts out, the touch probe
 JustWorks.

 That's not to say that having a volumetric scanner as a tool in a
 machine isn't a possibility or a value, but the historical intent for
 LCNC not to require a 64bit 8-core watercooled machine with Cray
 loadbalancing (sic) makes it a difficult challenge to have it
 integrated with LCNC. My preference would be to have it on a separate
 machine as a standalone application, but load the sensor as a tool when
 needed. The benefit is the automation of the motion of the camera
 (instead of human hand) which in that aspect, would return a much more
 accurate result. Since the software has to chew on the scanning
 result, it would actually be dangerous to have this type of interruption
 (and I guarantee it would be an interruption) to the safety of the LCNC
 realtime loop.

 Ted.


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Re: [Emc-users] 3d scanner

2013-06-12 Thread jeremy youngs
ted said

 Even if it did, one would have to scan a known-good-master at each
step of the production for the test scan to reference against. If you
want accuracy, measuring scale on a single volumetric scan is near
impossible. You need to have many angles and views stitched together to
see past obstructions. Any imperfection in the part, including
unintended, is recorded [perfectly].


not exactly just compare it to an iges file that will never change . or
other parametric solid


On Wed, Jun 12, 2013 at 8:44 AM, Ted Hyde laser...@gmail.com wrote:

 In regards to a depth sensor, there's a good change Aram is referring to
 a Kinect or the Asus Xtion (Pro Live). There's been plenty of
 hacker-friendly attempts for point-n-shoot capture solutions using
 these over the years, adding to the laser-line, and distributed-light
 methods. The Xtion unit retails sub-$250, so it's an expensive
 experiment, but a contender for entry-level scanning - but it's only
 part of the hardware side. The DAVID project uses just laser and
 distributed light methods (at current, IIRC), so not a compatible
 software piece. There are retail packages that speak with a Kinect or
 Xtion, my favorite low-cost at the moment is Manctl's Skanect, but I
 also like the free Faro (tickler), Scenect. There are of course
 others. Most are Win32 or Win64 offerings only. OpenCV is often used as
 a framework for open-source attempts, so not all hope is lost if someone
 wants to try

 In a commercial environment, I do create and provide difference scans
 of parts in some cases as required by a client, but it's pretty rare. A
 big thing to note about volumetric scanning versus probing is that
 scanning gets you a profile, and it takes a lot of time; probing gets
 you parametric data and can be extremely fast.

 To implement an in-process scanning technique effectively, I would have
 to do it in between machining operations - not just at the end, as one
 part feature may be dependent upon the next, such as a helical thread
 inside a drilled then bored hole) - and although most faults like that
 would cause tool damage, I wouldn't want to write part programs so that
 each individual feature is a separate operation (that's what automation
 is supposed to make easier!) - thus the logic decision as to how to
 fix the problem won't exist.

 Even if it did, one would have to scan a known-good-master at each
 step of the production for the test scan to reference against. If you
 want accuracy, measuring scale on a single volumetric scan is near
 impossible. You need to have many angles and views stitched together to
 see past obstructions. Any imperfection in the part, including
 unintended, is recorded [perfectly].

 Furthermore, the scanner is unable to understand chips, swarf or coolant
 sitting on the part - it will look like a fault in the part and raise an
 alarm. Get coolant on the lens and your scanning is of no value.

 Probing, on the other hand, can be more easily automated, and directed
 towards achieving the stated goal - whether or not a particular feature
 is within tolerance.

 I use both laser and depth-based scanning plus probing for a variety of
 tasks, but only probing on my machines.

 I would liken volumetric scanning versus probing to the earlier
 implementation of a webcam (camview by pavel et al, for example, which I
 really do applaud) for tool-length-setting (and more) versus a touch
 probe. Although I'm enamored with having a non-contact tool setter, a
 camera is much less tolerant of mistakes or changes in the environment
 than a touch probe. When you just want to get parts out, the touch probe
 JustWorks.

 That's not to say that having a volumetric scanner as a tool in a
 machine isn't a possibility or a value, but the historical intent for
 LCNC not to require a 64bit 8-core watercooled machine with Cray
 loadbalancing (sic) makes it a difficult challenge to have it
 integrated with LCNC. My preference would be to have it on a separate
 machine as a standalone application, but load the sensor as a tool when
 needed. The benefit is the automation of the motion of the camera
 (instead of human hand) which in that aspect, would return a much more
 accurate result. Since the software has to chew on the scanning
 result, it would actually be dangerous to have this type of interruption
 (and I guarantee it would be an interruption) to the safety of the LCNC
 realtime loop.

 Ted.


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Re: [Emc-users] LinuxCNC Integrator meeting Germany?

2013-06-12 Thread alex chiosso
Hi people.
I'm from Northern Italy and I would be happy to participate to a meeting in
southern Germany
(Munich or Landshut that for me is about 500/600km ).
Of course during the weekend time. :-)

Alex


On Tue, Jun 11, 2013 at 12:33 PM, Maximilian H
mhemc2nos...@googlemail.comwrote:


 Hello Everybody,

 southern Germany sounds great to me ;) (Especially since I am living
 close to Stuttgart). So I'd love to come.

 BR
 Max.


  Hello all.
 
 
  Is there a LinuxCNC integrator workshop planned in/around Germany within
  the next year or so?
  If not - are there people interested in attending/getting an integrator
  meeting up?
 
  I will probably finish the 6-axis
  Manutechttp://www.youtube.com/watch?v=wslOMT6_e6k at
  work somewhen this year and feel confident enough to
  help others out (well I have to read up on all my notes again first ;-).
 
  Btw. I'm located in Stuttgart, Germany if someone else is close by.
 
 
  Cheers,
  Christian
 
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Re: [Emc-users] looking for a non-linearity in spindle speed control.

2013-06-12 Thread Peter C. Wallace
On Wed, 12 Jun 2013, Gene Heskett wrote:

 Date: Wed, 12 Jun 2013 07:05:56 -0400
 From: Gene Heskett ghesk...@wdtv.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] looking for a non-linearity in spindle speed control.
 
 On Wednesday 12 June 2013 06:28:33 Steve Blackmore did opine:

 On Tue, 11 Jun 2013 18:12:16 -0400, you wrote:
 Someone mentioned there being an RMS conversion as part of the existing
 PWM to analog conversion methods but don't recall who now, can someone
 suggest a link for reading that might get me some insight on this?

 I mentioned the problem was to do with RMS in the pulsed signal, or so I
 recall in discussions on converting PWM to an analogue voltage. I think
 it's more to do with the Time constant on RC circuits like the one used
 on a lot of breakout boards. They do not give a linear response. Short
 of a look up comparison table I don't think you'll ever get it linear.
 Near enough should do anyway :)


 Steve Blackmore

 Thanks steve.

 Andy had mentioned lincurve.9 as a possible solution, but the version I
 save installed on this machine so I can run sims, doesn't have that module
 available.  So I can't play what if using halrun. :(

 Problem is that I can type s60 thru s360 and pretty much get what was
 asked.  From s400 on up, there is a huge positive curve.

 I have the tach set to display 1200 max at full scale.

 Entering s600 (gets about 770 revs, to pinning the tach at 1200 is around
 an s841 entry, a very large 'gain'. The new motors countershaft has a 3/1
 stepdown, plus the gearing in the head, means that at 1200 indicated, the
 motor is about tapped out, about 6 grand.  Thats a hell of a lot of well
 balanced cast iron flywheel, 6 in diameter, to be spinning that sort of
 rpms.

 And I'm looking at a storm headed my way they are saying we'll need to drag
 out our generators for.  I've been trying to get a whole house, 18kw NG
 fired, but locally all they have is generac, junk.  I want a kohler, better
 warranty, but no registered service people locally.  So its not happening.
 One of the neighbors has a new generac, plenty big enough, but I drove past
 it during the last outage, and his overhead lights looked like they were
 running on 85 volts.  My little 6kw, clipped onto the open main breaker
 isn't big enough to run the whole house AC, but the lights (100% ccfl) were
 fine.  I wasn't impressed with the difference.

 Cheers, Gene
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Getting a highly linear analog output vs duty cycle from a PWM source is 
trivial, it requires:

1. Equal high and low drive impedance from PWM source to the RC filter
(hint: swamp output impedance of PWM source with resistor) 
2. Minimal delays (pulse width distortion) in the PWM signal
3. Buffering the RC filter from load

Peter Wallace
Mesa Electronics

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Re: [Emc-users] 3d scanner

2013-06-12 Thread Stuart Stevenson
this is what we need to be working toward :)

http://www.faro.com/en-us/products/metrology/measuring-arm-faro-scanarm/overview


On Wed, Jun 12, 2013 at 7:53 AM, jeremy youngs jcyoung...@gmail.com wrote:

 sorry sent before finished , i agree with all of the other statements
 though



 On Wed, Jun 12, 2013 at 8:52 AM, jeremy youngs jcyoung...@gmail.com
 wrote:

  ted said
 
   Even if it did, one would have to scan a known-good-master at each
  step of the production for the test scan to reference against. If you
  want accuracy, measuring scale on a single volumetric scan is near
  impossible. You need to have many angles and views stitched together to
  see past obstructions. Any imperfection in the part, including
  unintended, is recorded [perfectly].
 
 
  not exactly just compare it to an iges file that will never change . or
  other parametric solid
 
 
  On Wed, Jun 12, 2013 at 8:44 AM, Ted Hyde laser...@gmail.com wrote:
 
  In regards to a depth sensor, there's a good change Aram is referring to
  a Kinect or the Asus Xtion (Pro Live). There's been plenty of
  hacker-friendly attempts for point-n-shoot capture solutions using
  these over the years, adding to the laser-line, and distributed-light
  methods. The Xtion unit retails sub-$250, so it's an expensive
  experiment, but a contender for entry-level scanning - but it's only
  part of the hardware side. The DAVID project uses just laser and
  distributed light methods (at current, IIRC), so not a compatible
  software piece. There are retail packages that speak with a Kinect or
  Xtion, my favorite low-cost at the moment is Manctl's Skanect, but I
  also like the free Faro (tickler), Scenect. There are of course
  others. Most are Win32 or Win64 offerings only. OpenCV is often used as
  a framework for open-source attempts, so not all hope is lost if someone
  wants to try
 
  In a commercial environment, I do create and provide difference scans
  of parts in some cases as required by a client, but it's pretty rare. A
  big thing to note about volumetric scanning versus probing is that
  scanning gets you a profile, and it takes a lot of time; probing gets
  you parametric data and can be extremely fast.
 
  To implement an in-process scanning technique effectively, I would have
  to do it in between machining operations - not just at the end, as one
  part feature may be dependent upon the next, such as a helical thread
  inside a drilled then bored hole) - and although most faults like that
  would cause tool damage, I wouldn't want to write part programs so that
  each individual feature is a separate operation (that's what automation
  is supposed to make easier!) - thus the logic decision as to how to
  fix the problem won't exist.
 
  Even if it did, one would have to scan a known-good-master at each
  step of the production for the test scan to reference against. If you
  want accuracy, measuring scale on a single volumetric scan is near
  impossible. You need to have many angles and views stitched together to
  see past obstructions. Any imperfection in the part, including
  unintended, is recorded [perfectly].
 
  Furthermore, the scanner is unable to understand chips, swarf or coolant
  sitting on the part - it will look like a fault in the part and raise an
  alarm. Get coolant on the lens and your scanning is of no value.
 
  Probing, on the other hand, can be more easily automated, and directed
  towards achieving the stated goal - whether or not a particular feature
  is within tolerance.
 
  I use both laser and depth-based scanning plus probing for a variety of
  tasks, but only probing on my machines.
 
  I would liken volumetric scanning versus probing to the earlier
  implementation of a webcam (camview by pavel et al, for example, which I
  really do applaud) for tool-length-setting (and more) versus a touch
  probe. Although I'm enamored with having a non-contact tool setter, a
  camera is much less tolerant of mistakes or changes in the environment
  than a touch probe. When you just want to get parts out, the touch probe
  JustWorks.
 
  That's not to say that having a volumetric scanner as a tool in a
  machine isn't a possibility or a value, but the historical intent for
  LCNC not to require a 64bit 8-core watercooled machine with Cray
  loadbalancing (sic) makes it a difficult challenge to have it
  integrated with LCNC. My preference would be to have it on a separate
  machine as a standalone application, but load the sensor as a tool when
  needed. The benefit is the automation of the motion of the camera
  (instead of human hand) which in that aspect, would return a much more
  accurate result. Since the software has to chew on the scanning
  result, it would actually be dangerous to have this type of interruption
  (and I guarantee it would be an interruption) to the safety of the LCNC
  realtime loop.
 
  Ted.
 
 
 
 --
  This 

Re: [Emc-users] 3d scanner

2013-06-12 Thread Steve Stallings
 

 -Original Message-
 From: Stuart Stevenson [mailto:stus...@gmail.com] 
 Sent: Wednesday, June 12, 2013 9:05 AM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] 3d scanner
 
 this is what we need to be working toward :)
 
 http://www.faro.com/en-us/products/metrology/measuring-arm-far
 o-scanarm/overview
 

Regardless of how well it works, or how much it costs
that is one wicked looking tool!


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Re: [Emc-users] minimum storage for LinuxCNC on desktop

2013-06-12 Thread Eric Keller
a while back I put the livecd on a usb stick since I don't know if I
have any working cdrom drives.  I carry around a usb drive with a
number of linux distros on it for diagnostic purposes

On Wed, Jun 12, 2013 at 3:55 AM, andy pugh bodge...@gmail.com wrote:
 On 12 June 2013 05:18, Bruce Layne linux...@thinkingdevices.com wrote:
 My favorite method of installing LinuxCNC is to download the ISO, but
 instead of burning a CD, I use unetbootin to create a bootable USB flash
 drive.

 It is actually even easier than that, as Ubuntu has a buit-in
 startup-disk creator.

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Re: [Emc-users] What is the Wichita meeting?

2013-06-12 Thread Matt Shaver
On Wed, 12 Jun 2013 13:17:05 +0200
Sven Wesley svenne.d...@gmail.com wrote:

 ...and why isn't it promoted at http://linuxcnc.org?

Mostly because we're a bunch of knuckleheads. Is this you?
https://www.facebook.com/sven.wesley I ask because if it is, you
probably don't live in the US (if you're wondering, it was the
diacritical marks that gave you away).

Anyway, Wichita, Kansas is where Stuart Stevenson has his airplane
parts making shop. Every once in a while he (and Roland Friestad
in Galesburg, Illinois before him) has a get together of the linuxcnc
developers. It's hard to recommend that someone attend these meetings
unless they are a hard core linuxcnc enthusiast. If you've never
been to one, whatever you imagine these meetings to be like is probably
wrong. Let's just say they are a rather singular experience, kind of
like Burning Man but a lot smaller and without girls.

Anyway, if I have the right Sven Wesley, you seem to be one of those
X-Games/Extreme Sports guys so I can't rule out the possibility that
you might own an airplane. If so, and you decide to show up, call me on
my cell at (443)789-4628 and I'll get you picked up from the airport
(ICT). If you come, I'll buy you a steak dinner (apologies if you're
vegan).

Thanks,
Matt

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Re: [Emc-users] Machinekit LinuxCNC-on-BeagleBone Beta Release

2013-06-12 Thread Michael Haberler

Am 12.06.2013 um 12:08 schrieb andy pugh bodge...@gmail.com:

 On 12 June 2013 06:22, Charles Steinkuehler char...@steinkuehler.net wrote:
 
 You need to edit the one in /boot/uboot/, or more specifically, the
 one in the FAT partition of the SD Card.
 
 This was slightly complicated by the SD card being mounted at the time
 in a Virtual PC running on my Mac.
 So, /boot isn't the SD card at all.

I have wasted too much time trying to get the Mac SD card reader in a MBP to 
work with Virtualbox, or sensibly from the OSX shell layer for these purposes.

I have dusted off a Acer Revo which I now use as linux-driven card driver, and 
that works.

- Michael


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Re: [Emc-users] Machinekit LinuxCNC-on-BeagleBone Beta Release

2013-06-12 Thread andy pugh
On 12 June 2013 15:33, Michael Haberler mai...@mah.priv.at wrote:

 I have wasted too much time trying to get the Mac SD card reader in a MBP to 
 work with Virtualbox, or sensibly from the OSX shell layer for these purposes.

It _appears_ to work entirely as one would expect in VMWare Fusion.
Certainly making an SD card with mungkie's RPi image was no problem at
all.

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Re: [Emc-users] 3d scanner

2013-06-12 Thread andy pugh
On 12 June 2013 13:52, jeremy youngs jcyoung...@gmail.com wrote:

 not exactly just compare it to an iges file that will never change . or
 other parametric solid

Going from a point-cloud to a parametric solid is not even slightly easy.
However, in this case I guess that you could create a virtual
point-cloud from the IGES file for point-by-point comparison.

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[Emc-users] Just our first retroffiting with linuxCNC

2013-06-12 Thread Luis Bellot
Hello,

This is a video of our first machine working with linuxCNC. It is in a
platform shoes factory in Spain.

http://youtu.be/ehIIegO4gHQ

Regards,

Luis Bellot
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[Emc-users] Unimat CNC Lathe demo'd last night.

2013-06-12 Thread John Alexander Stewart
I took the little CNC Unimat lathe out to the meeting of the OVAR (Ottawa,
Canada) informal railway modellers group last night. There's usually about
125 people that show up.

The CNC lathe was just running a turning program, no spindle going, (no
swarf to throw around over other exhibits).

Interesting the comments; did not matter the age of the questioner; some
good interest.

Of course, many of the attendees did not really comment; these people come
from all walks of life, and I'm sure many of them have never seen a lathe
in operation (but are most likely better HO scale modellers than I could
ever be - everyone has their own strengths)

Was looking for another Unimat headstock to put a stepper motor on, so I
can go quickly from splashing brass at 5,000 rpm to cutting cams at 1
rpm. We'll see what the grapevine turns up.

Here's my blog, I'll probably update it this coming weekend again:

http://cnc-for-model-engineers.blogspot.com

John A. Stewart.
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Re: [Emc-users] looking for a non-linearity in spindle speed control.

2013-06-12 Thread Gene Heskett
On Wednesday 12 June 2013 11:01:33 andy pugh did opine:

 On 12 June 2013 12:05, Gene Heskett ghesk...@wdtv.com wrote:
  Andy had mentioned lincurve.9 as a possible solution, but the version
  I save installed on this machine so I can run sims, doesn't have that
  module available.  So I can't play what if using halrun. :(
 
 There isn't a lot to it, you could paste this:
 http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=blob;f=src/hal/component
 s/lincurve.comp;h=4335245a14c5aa6a793f5c12bfba84cde40c76b6;hb=HEAD into
 a file called lincurve.comp and then comp --install it.

I must have a broken install here, I copy/pasted it from the ff screen into 
gedit, saved it then:
gene@coyote:~/linuxcnc$ comp --install lincurve.comp
The program 'comp' can be found in the following packages:
 * mailutils-mh
 * nmh
Try: sudo apt-get install selected package
gene@coyote:~/linuxcnc$ halrun
halcmd: comp --install lincurve.comp
stdin:1: parameter or pin 'comp' not found
halcmd: exit

Do I need to add to my $PATH?  Currently
/opt/toolshed/bin:/opt/eagle/bin:/home/gene/bin:/usr/local/sbin:/usr/local/bin:/usr/sbin:/usr/bin:/sbin:/bin:/usr/games

Thanks Andy.

Cheers, Gene
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Re: [Emc-users] 3d scanner

2013-06-12 Thread doug metzler
I'm interested in whether you could use a leap for this.

https://leapmotion.com/product

I am still trying to get ahold of one :-)

DougM



On Wed, Jun 12, 2013 at 1:42 AM, Watier Yves w...@tieryves.com wrote:

 HI,

 My 2ct, when I tried 2 years ago to have a reliable 3d scanner for
 cheap, I tried the line laser option, cost nothing (a laser line is 5$
 on ebay, and I recycle a good webcam).
 My conclusion were that the raw scan need a lot of cleaning before
 having anything useful for milling.
 Maybe it improved in the meantime, but it seems to be challenging to
 have something useful with this technology.

 Also, the laser will hate having dust in the air ... so for on the fly
 correction of the tool path ...

 Cheers,

 Yves,

 2013/6/12 Gregg Eshelman g_ala...@yahoo.com:
  --- On Tue, 6/11/13, a k pccncmach...@gmail.com wrote:
 
  i want to talk about 3d laser scanner.
  this is new technology that can be add to EMC2
  Big picture is to generate intelligent milling machine
  machine tool.
  With 3d scanner machine tool can see inspect part that it
  cutting, analyze make correction and recut,
 
  Look up DAVID laser scanner.
 
 
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Re: [Emc-users] What is the Wichita meeting?

2013-06-12 Thread Kenneth Lerman
On 6/12/2013 9:41 AM, Matt Shaver wrote:
 On Wed, 12 Jun 2013 13:17:05 +0200
 Sven Wesley svenne.d...@gmail.com wrote:

 ...and why isn't it promoted at http://linuxcnc.org?
 Mostly because we're a bunch of knuckleheads. Is this you?
 https://www.facebook.com/sven.wesley I ask because if it is, you
 probably don't live in the US (if you're wondering, it was the
 diacritical marks that gave you away).

 Anyway, Wichita, Kansas is where Stuart Stevenson has his airplane
 parts making shop. Every once in a while he (and Roland Friestad
 in Galesburg, Illinois before him) has a get together of the linuxcnc
 developers. It's hard to recommend that someone attend these meetings
 unless they are a hard core linuxcnc enthusiast. If you've never
 been to one, whatever you imagine these meetings to be like is probably
 wrong. Let's just say they are a rather singular experience, kind of
 like Burning Man but a lot smaller and without girls.

 Anyway, if I have the right Sven Wesley, you seem to be one of those
 X-Games/Extreme Sports guys so I can't rule out the possibility that
 you might own an airplane. If so, and you decide to show up, call me on
 my cell at (443)789-4628 and I'll get you picked up from the airport
 (ICT). If you come, I'll buy you a steak dinner (apologies if you're
 vegan).
If you are vegan, I'll buy you a carrot. :-)

Ken
 Thanks,
 Matt

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Re: [Emc-users] LinuxCNC Integrator meeting Germany?

2013-06-12 Thread Jan . Maier
Hello,

I am also from the near of stuttgart (south of stuttgart, near Tübingen) - 
so that location would be very fine for me - well, I hope there will be 
enough free chairs!
Has anyone an idea for a good location in stuttgart for many people - I 
think there will be a lot of guys ;-)

Jan Maier





Hi people.
I'm from Northern Italy and I would be happy to participate to a meeting 
in
southern Germany
(Munich or Landshut that for me is about 500/600km ).
Of course during the weekend time. :-)

Alex


On Tue, Jun 11, 2013 at 12:33 PM, Maximilian H
mhemc2nos...@googlemail.comwrote:


 Hello Everybody,

 southern Germany sounds great to me ;) (Especially since I am living
 close to Stuttgart). So I'd love to come.

 BR
 Max.


  Hello all.
 
 
  Is there a LinuxCNC integrator workshop planned in/around Germany 
within
  the next year or so?
  If not - are there people interested in attending/getting an 
integrator
  meeting up?
 
  I will probably finish the 6-axis
  Manutechttp://www.youtube.com/watch?v=wslOMT6_e6k at
  work somewhen this year and feel confident enough to
  help others out (well I have to read up on all my notes again first 
;-).
 
  Btw. I'm located in Stuttgart, Germany if someone else is close by.
 
 
  Cheers,
  Christian
 
 
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Re: [Emc-users] looking for a non-linearity in spindle speed control.

2013-06-12 Thread andy pugh
On 12 June 2013 16:05, Gene Heskett ghesk...@wdtv.com wrote:

 I must have a broken install here,

You need linuxcnc-dev (I don't actually know why comp isn't installed
as standard, I don't think it is enormous)
http://www.linuxcnc.org/docs/html/hal/comp.html Section 2



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Re: [Emc-users] Unimat CNC Lathe demo'd last night.

2013-06-12 Thread andy pugh
On 12 June 2013 15:54, John Alexander Stewart ivatt...@gmail.com wrote:

 Was looking for another Unimat headstock to put a stepper motor on, so I
 can go quickly from splashing brass at 5,000 rpm to cutting cams at 1
 rpm. We'll see what the grapevine turns up.

Sounds like a job for a small servo motor, then it can do both.

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Re: [Emc-users] looking for a non-linearity in spindle speed control.

2013-06-12 Thread Gene Heskett
On Wednesday 12 June 2013 11:07:52 Peter C. Wallace did opine:

 On Wed, 12 Jun 2013, Gene Heskett wrote:
  Date: Wed, 12 Jun 2013 07:05:56 -0400
  From: Gene Heskett ghesk...@wdtv.com
  Reply-To: Enhanced Machine Controller (EMC)
  
  emc-users@lists.sourceforge.net
  
  To: emc-users@lists.sourceforge.net
  Subject: Re: [Emc-users] looking for a non-linearity in spindle speed
  control.
  
  On Wednesday 12 June 2013 06:28:33 Steve Blackmore did opine:
  On Tue, 11 Jun 2013 18:12:16 -0400, you wrote:
  Someone mentioned there being an RMS conversion as part of the
  existing PWM to analog conversion methods but don't recall who now,
  can someone suggest a link for reading that might get me some
  insight on this?
  
  I mentioned the problem was to do with RMS in the pulsed signal, or
  so I recall in discussions on converting PWM to an analogue voltage.
  I think it's more to do with the Time constant on RC circuits like
  the one used on a lot of breakout boards. They do not give a linear
  response. Short of a look up comparison table I don't think you'll
  ever get it linear. Near enough should do anyway :)
  
  
  Steve Blackmore
  
  Thanks steve.
  
  Andy had mentioned lincurve.9 as a possible solution, but the version
  I save installed on this machine so I can run sims, doesn't have that
  module available.  So I can't play what if using halrun. :(
  
  Problem is that I can type s60 thru s360 and pretty much get what was
  asked.  From s400 on up, there is a huge positive curve.
  
  I have the tach set to display 1200 max at full scale.
  
  Entering s600 (gets about 770 revs, to pinning the tach at 1200 is
  around an s841 entry, a very large 'gain'. The new motors
  countershaft has a 3/1 stepdown, plus the gearing in the head, means
  that at 1200 indicated, the motor is about tapped out, about 6 grand.
   Thats a hell of a lot of well balanced cast iron flywheel, 6 in
  diameter, to be spinning that sort of rpms.
  
  And I'm looking at a storm headed my way they are saying we'll need to
  drag out our generators for.  I've been trying to get a whole house,
  18kw NG fired, but locally all they have is generac, junk.  I want a
  kohler, better warranty, but no registered service people locally. 
  So its not happening. One of the neighbors has a new generac, plenty
  big enough, but I drove past it during the last outage, and his
  overhead lights looked like they were running on 85 volts.  My little
  6kw, clipped onto the open main breaker isn't big enough to run the
  whole house AC, but the lights (100% ccfl) were fine.  I wasn't
  impressed with the difference.
  
  Cheers, Gene
  
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 Getting a highly linear analog output vs duty cycle from a PWM source is
 trivial, it requires:
 
 1. Equal high and low drive impedance from PWM source to the RC filter
 (hint: swamp output impedance of PWM source with resistor)

Much easier said than done where dealing with one of Arturo's products.  He 
does not supply schematics, and I have only reverse drawn perhaps 10% of 
the C41. I get the impression there is more layers than what can be seen to 
his boards.  Its for sure that the opto device is an on-off only device, 
needing the help of an 74LS240 buffer chip that is now an 74HCT240, and 
which we both know does not have equal src and sink abilities even in our 
wildest dreams.

 2. Minimal delays (pulse width distortion) in the PWM signal

Thats good here.  Rise  fall times are well under 100ns when looked at by 
my 100mhz dual trace.

 3. Buffering the RC filter from load

On that point, I'd need to trace the output stage again, but I think the 
load is hanging directly across an LM358, which is ATM buffering the 
filtering capacitor with a gain of about 1.25 that I installed in order to 
get closer to the plus rail.  As I switched its 12 volts up to 15.5, those 
two resistors could likely be removed.  IOW it sure looks buffered by the 
LM358.

Another item I found while dickin around with the OEM 250 watt controller, 
was that its pot arm input _was_ the summing junction, and that a 10k 
resistor in series with the 'arm of the pot input connection made an 
amazing difference in the linearity of the control, and did it with an un-
measurable amount of voltage drop, un-measurable to a 10 meg input digital 
meter.  And its something I have not tried here yet with this much bigger 
controller, and probably should.  The effect I am seeing certainly walks 
like a brother to that particular duck.

That would be a relatively easy item to restore amidst the stuff I have 
pasted on the bottom of that board now to make that gain of 

[Emc-users] Should I or Shouldn't I?

2013-06-12 Thread andy pugh
I accidentally bought another lathe from eBay.
It is beautifully made, in the 1920s, with no regard to cost
practicality or logic. One of these:
http://www.lathes.co.uk/rivett/page2.html

It isn't quite as nice as the one in the pictures, and has no
changewheels or screwcutting box. (imagine is stops short at the back
of the headstock).

Should I CNC it?

If I do, I would have to do it sympathetically. (My other hobby is
vehicles from the same era).
As the entire cross-slide pops off at the flick of a lever, it is not
difficult to imagine a slot-on CNC cross-slide, possibly incorporating
a tool turret. In this respect the conversion is easier than the
Chinese lathe I converted.

However, the Z-axis poses something of a quandry. There is no way at
all to swap the leadscrew to a ballscrew. It sits snugly in a
semicircular slot in the bed.
So, perhaps I could mount a ballscrew on a bracket at the back. Then I
could slot-on the CNC top-slide and bolt it to the nut, and if I
wanted to use the lathe in manual mode I could unbolt it, swap back to
the manual toolslide, and resort to craftsmanship.

Or, I could just convert it to an electric leadscrew with an Arduino
and sell it on as a working lathe.

I do think it needs to be mounted on an oak cabinet like the original
Rivett ones. I think that looks great :-)
(Then flat-belt drive to a motor/vfd mounted underneath)

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Re: [Emc-users] What is the Wichita meeting?

2013-06-12 Thread andy pugh
On 12 June 2013 16:10, Kenneth Lerman kenneth.ler...@se-ltd.com wrote:

 If you are vegan, I'll buy you a carrot. :-)

I'll take you up on the carrot if it is a generic offer.

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Re: [Emc-users] looking for a non-linearity in spindle speed control.

2013-06-12 Thread Gene Heskett
On Wednesday 12 June 2013 11:44:39 andy pugh did opine:

 On 12 June 2013 16:05, Gene Heskett ghesk...@wdtv.com wrote:
  I must have a broken install here,
 
 You need linuxcnc-dev (I don't actually know why comp isn't installed
 as standard, I don't think it is enormous)
 http://www.linuxcnc.org/docs/html/hal/comp.html Section 2

Got it Andy  thanks for the quick reply, but if I don't get at this yard, 
I'll be making pea soup without the peas before this day is over.

Cheers, Gene
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Re: [Emc-users] Unimat CNC Lathe demo'd last night.

2013-06-12 Thread John Alexander Stewart
Andy;

On Wed, Jun 12, 2013 at 11:22 AM, andy pugh bodge...@gmail.com wrote:

 Sounds like a job for a small servo motor, then it can do both.


Maybe my focus is too narrow, but I have the steppers and controllers from
another project, and the spindle comes out of the headstock s easily...

For demoing to the unwashed masses, I thought that having a 2nd spindle
with and, out comes the original and in goes this one and voila - look
what we can do here!

I've applied for a table at the Ottawa (Canada) Maker Faire this coming
Aug31/Sep1 weekend; want to show what is both easy and possible - maybe two
conflicting goals?

John A. Stewart.
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Re: [Emc-users] 3d scanner

2013-06-12 Thread John Alexander Stewart
Andy;

On Wed, Jun 12, 2013 at 10:50 AM, andy pugh bodge...@gmail.com wrote:

 Going from a point-cloud to a parametric solid is not even slightly easy.


It's not that hard. In my Android App (for instance) I take STL vertices,
group them, then recreate triangles; it makes rendering much faster, and
lighting/texturing much better.

John Alexander Stewart (if you are incredibly interested, search Google
Play for my name - I'm not going to advertise here!)
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Re: [Emc-users] Just our first retroffiting with linuxCNC

2013-06-12 Thread Sebastian Kuzminsky
On 6/12/13 08:22 , Luis Bellot wrote:
 Hello,

 This is a video of our first machine working with linuxCNC. It is in a
 platform shoes factory in Spain.

 http://youtu.be/ehIIegO4gHQ


Hi Luis, that's very cool!  I love seeing people use LinuxCNC in 
production environments.

Do you have a picture of the finished shoe?

The video description said you're using a modified version of LinuxCNC, 
just out of curiosity what changes did you make?


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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Matt Shaver
On Wed, 12 Jun 2013 16:35:55 +0100
andy pugh bodge...@gmail.com wrote:

 Should I CNC it?

By asking this question the way you did, it's obvious that you
understand the problem. That said, you may not be able to achieve the
very high level of tastefulness de rigueur in a project like this. It's
not just you; there might not be anyone who could pull that off.

All I can say is that I am already haunted by the ghosts of classic
hardware that I screwed up when I was young and stupid. Think carefully
before you add another skeleton to your closets.

Good Luck,
Matt

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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Bruce Layne
On Wed, 12 Jun 2013 16:35:55 +0100 andy pugh bodge...@gmail.com wrote:
 Should I CNC it?


It's a neat old machine, but it's not the Mona Lisa.  Converting it to 
CNC is not some sort of crime against humanity.  Follow your own 
sensibilities and I'm sure you'll do just fine.

I think it's great that people respect old machines and want to preserve 
them.  However, I also believe in property rights.  You bought it, so 
it's yours.  If you want to bolt some motors to it and connect it to a 
computer and make it do tricks the manufacturers would have never 
imagined, then go for it.  Don't let anyone tell you that you may have 
bought it but you have no right to modify it and you must restore it to 
its original condition or you're some sort of vandal.  If they want to 
preserve that machine, THEY should buy it and spent their money to 
restore it and put it in their vintage machine museum.

This topic reminds me of the local historical trust.  They get the local 
government to pass ordinances and zoning restrictions telling people who 
own old houses what color they're allowed to paint them, what 
restoration they must do and what improvements they can't make to their 
property, which contractors are authorized to do historical restoration, 
etc.  They don't own the property, but they are somehow entitled to make 
every significant decision concerning the property.

I'm stripping a lot of parts off a neat old Clausing lathe that I don't 
need after I convert it to CNC - cross slide, lead screws, all the 
complex hardware associated with threading, reversing drum switch, etc.  
I'll eBay that stuff for anyone who wants to restore their old Clausing 
lathe.  As C3PO said, if any of my parts could be of use, I'll gladly 
donate them.

I was probably a Mongol or Visigoth in a previous life.




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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Don Stanley
Hi Andy;
I have a pedal powered lathe built in 1909.
It was converted to electric motor power in 1965.

I use it for quick one of a kind job, a lot quicker than
programing the CNC Lathe.

   Just a thought.
Don


On Wed, Jun 12, 2013 at 12:01 PM, Matt Shaver m...@mattshaver.com wrote:

 On Wed, 12 Jun 2013 16:35:55 +0100
 andy pugh bodge...@gmail.com wrote:

  Should I CNC it?

 By asking this question the way you did, it's obvious that you
 understand the problem. That said, you may not be able to achieve the
 very high level of tastefulness de rigueur in a project like this. It's
 not just you; there might not be anyone who could pull that off.

 All I can say is that I am already haunted by the ghosts of classic
 hardware that I screwed up when I was young and stupid. Think carefully
 before you add another skeleton to your closets.

 Good Luck,
 Matt


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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread sam sokolik
We have a monarch 10EE that is going to be converted to cnc...  Some 
people cringe at that.  I don't..

sam

On 6/12/2013 12:05 PM, Bruce Layne wrote:
 On Wed, 12 Jun 2013 16:35:55 +0100 andy pugh bodge...@gmail.com wrote:
 Should I CNC it?

 It's a neat old machine, but it's not the Mona Lisa.  Converting it to
 CNC is not some sort of crime against humanity.  Follow your own
 sensibilities and I'm sure you'll do just fine.

 I think it's great that people respect old machines and want to preserve
 them.  However, I also believe in property rights.  You bought it, so
 it's yours.  If you want to bolt some motors to it and connect it to a
 computer and make it do tricks the manufacturers would have never
 imagined, then go for it.  Don't let anyone tell you that you may have
 bought it but you have no right to modify it and you must restore it to
 its original condition or you're some sort of vandal.  If they want to
 preserve that machine, THEY should buy it and spent their money to
 restore it and put it in their vintage machine museum.

 This topic reminds me of the local historical trust.  They get the local
 government to pass ordinances and zoning restrictions telling people who
 own old houses what color they're allowed to paint them, what
 restoration they must do and what improvements they can't make to their
 property, which contractors are authorized to do historical restoration,
 etc.  They don't own the property, but they are somehow entitled to make
 every significant decision concerning the property.

 I'm stripping a lot of parts off a neat old Clausing lathe that I don't
 need after I convert it to CNC - cross slide, lead screws, all the
 complex hardware associated with threading, reversing drum switch, etc.
 I'll eBay that stuff for anyone who wants to restore their old Clausing
 lathe.  As C3PO said, if any of my parts could be of use, I'll gladly
 donate them.

 I was probably a Mongol or Visigoth in a previous life.




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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread John Alexander Stewart
Bruce;

On Wed, Jun 12, 2013 at 1:05 PM, Bruce Layne
linux...@thinkingdevices.comwrote:


 I think it's great that people respect old machines and want to preserve
 them.  However, I also believe in property rights.  You bought it, so
 it's yours. ...


I'm of Scottish descent. Should I sell one of my lathes, and I can get more
for it as a manual lathe, then the CNC stuff is coming off, the handles
going on, and EBay gets the CNC parts, and my bank account gets an added
boost ;-)

(I actually have an old Wade CAV lathe; round bed, aluminium castings, that
might make a neat CNC conversion. It's sitting in my workshop right now...
have to see if I can get the cross slide adjusted better; if not, it's
getting passed along the food chain)

John A. Stewart.
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[Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Roland Jollivet
On 12 June 2013 17:35, andy pugh bodge...@gmail.com wrote:

 I accidentally bought another lathe from eBay.
 It is beautifully made, in the 1920s, with no regard to cost
 practicality or logic. One of these:
 http://www.lathes.co.uk/rivett/page2.html

 It isn't quite as nice as the one in the pictures, and has no
 changewheels or screwcutting box. (imagine is stops short at the back
 of the headstock).

 Should I CNC it?

 If I do, I would have to do it sympathetically. (My other hobby is
 vehicles from the same era).
 As the entire cross-slide pops off at the flick of a lever, it is not
 difficult to imagine a slot-on CNC cross-slide, possibly incorporating
 a tool turret. In this respect the conversion is easier than the
 Chinese lathe I converted.

 However, the Z-axis poses something of a quandry. There is no way at
 all to swap the leadscrew to a ballscrew. It sits snugly in a
 semicircular slot in the bed.
 So, perhaps I could mount a ballscrew on a bracket at the back. Then I
 could slot-on the CNC top-slide and bolt it to the nut, and if I
 wanted to use the lathe in manual mode I could unbolt it, swap back to
 the manual toolslide, and resort to craftsmanship.

 Or, I could just convert it to an electric leadscrew with an Arduino
 and sell it on as a working lathe.

 I do think it needs to be mounted on an oak cabinet like the original
 Rivett ones. I think that looks great :-)
 (Then flat-belt drive to a motor/vfd mounted underneath)



If it's a piece of iron to you, then hack away. If you see value in it's
authenticity, then why not fix it up and re-sell it, and put the money
towards a more 'appropriate' machine. (presumably more recent)

I have a similar dilemma, but with a mint condition Myford 7 that was my
fathers'. I haven't switched it on for 3 years because it's a pain to use,
but why CNC it and butcher it when I have a CNC lathe already???

Regards
Roland
Regards
Roland
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Re: [Emc-users] What is the Wichita meeting?

2013-06-12 Thread Jon Elson
andy pugh wrote:
 On 12 June 2013 16:10, Kenneth Lerman kenneth.ler...@se-ltd.com wrote:

   
 If you are vegan, I'll buy you a carrot. :-)
 

 I'll take you up on the carrot if it is a generic offer.
   
There's an Indian place in Wichita that is VEY good!  They had a 
lentil soup
there that I'd love to get the recipe for.  I think both Jeff and Chris 
Radek (have to
specify last name there, we have a couple Chris's) are both vegan, so 
you will
be in good company.

Jon

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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Cecil Thomas
I am in the process of converting a Monarch 10EE to cnc.  It was a 
gift so no expense up front. If it hadn't been a gift I would not 
have paid much or anything for it because it was shipped from Monarch 
as a Basic Model in 1953.  As a Basic model it is pretty much a 
second op machine but a really nice one at that. There is no 
threading capability and no taper attachment.  Modifying the machine 
to bring it a toolroom model would require thousands of dollars in 
parts and some serious line boring capability.  Not even remotely feasible.

Probably the most used function of my smaller CNC lathe is threading 
strange or exotic threads.  The fact that the 10EE has NO threading 
capability at all (no lead screw and no thread gearing) makes it 
marginally useful to me.  However with Minor mods to the machine such 
as a few extra tapped holes in the casting and a pinned coupling on 
the exposed backside of the cross feed screw and an encoder disk on 
the spindle it will be a CNC lathe to die for.

When I have finished the lathe will be fully functional in the manual 
mode using the manual controls and only be operated in CNC mode when required.

The ball screws, nuts and servos will come from my spares and I'm 
guessing that it will cost me less that $400 out of pocket for 
bearings belts and pulleys.  I can't imagine not doing it.

If however. the machine had been a pristine tool room model I 
might have to think twice before converting it.  Even I have a tiny 
little smidgen of respect for nostalgia.

Cecil


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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread dave
On Wed, 2013-06-12 at 19:28 +0200, Roland Jollivet wrote:
 On 12 June 2013 17:35, andy pugh bodge...@gmail.com wrote:
 
  I accidentally bought another lathe from eBay.
  It is beautifully made, in the 1920s, with no regard to cost
  practicality or logic. One of these:
  http://www.lathes.co.uk/rivett/page2.html
 
  It isn't quite as nice as the one in the pictures, and has no
  changewheels or screwcutting box. (imagine is stops short at the back
  of the headstock).
 
  Should I CNC it?
 
  If I do, I would have to do it sympathetically. (My other hobby is
  vehicles from the same era).
  As the entire cross-slide pops off at the flick of a lever, it is not
  difficult to imagine a slot-on CNC cross-slide, possibly incorporating
  a tool turret. In this respect the conversion is easier than the
  Chinese lathe I converted.
 
  However, the Z-axis poses something of a quandry. There is no way at
  all to swap the leadscrew to a ballscrew. It sits snugly in a
  semicircular slot in the bed.
  So, perhaps I could mount a ballscrew on a bracket at the back. Then I
  could slot-on the CNC top-slide and bolt it to the nut, and if I
  wanted to use the lathe in manual mode I could unbolt it, swap back to
  the manual toolslide, and resort to craftsmanship.
 
  Or, I could just convert it to an electric leadscrew with an Arduino
  and sell it on as a working lathe.
 
  I do think it needs to be mounted on an oak cabinet like the original
  Rivett ones. I think that looks great :-)
  (Then flat-belt drive to a motor/vfd mounted underneath)
 
 
 
 If it's a piece of iron to you, then hack away. If you see value in it's
 authenticity, then why not fix it up and re-sell it, and put the money
 towards a more 'appropriate' machine. (presumably more recent)
 
 I have a similar dilemma, but with a mint condition Myford 7 that was my
 fathers'. I haven't switched it on for 3 years because it's a pain to use,
 but why CNC it and butcher it when I have a CNC lathe already???
 
 Regards
 Roland

Hi all, 
I have a Jet lathe that I'm deep into converting to CNC. If I had it to
do again I would buy a CNC lathe with a dead control. So much good stuff
comes with that approach, servo motors, limit switches, etc.
Unfortunately, just getting dead iron here is expensive. It is bad
enough from LA but much worse from IL east. Hard to win. 


maybe not even 2 cents worth. 

Dave


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Re: [Emc-users] Just our first retroffiting with linuxCNC

2013-06-12 Thread Viesturs Lācis
2013/6/12 Sebastian Kuzminsky s...@highlab.com

 On 6/12/13 08:22 , Luis Bellot wrote:
  Hello,
 
  This is a video of our first machine working with linuxCNC. It is in a
  platform shoes factory in Spain.
 
  http://youtu.be/ehIIegO4gHQ


 Hi Luis, that's very cool!  I love seeing people use LinuxCNC in
 production environments.

 Do you have a picture of the finished shoe?

 The video description said you're using a modified version of LinuxCNC,
 just out of curiosity what changes did you make?


Yes, please, share more details of what is under the hood! From the
description it seems that you have integrated toolpath calculation (CAM) in
LinuxCNC. Is that really so?

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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Viesturs Lācis
2013/6/12 andy pugh bodge...@gmail.com

 I accidentally bought another lathe from eBay.


Thank you very much, this sentence made my day!
Was it a hardcore weekend to take 3 days to uncover all the consequences?
:))

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Re: [Emc-users] What is the Wichita meeting?

2013-06-12 Thread Stuart Stevenson
Gentlemen,
  I always enter these meetings (Galesburg and Wichita) without a personal
agenda. This allows me to enjoy whatever opportunity presents itself.
  This meeting is by no means exclusive to developers. Everyone is
welcome/encouraged to attend. The more the merrier. Come and have fun.
   I can understand being disappointed with not completing a task or
project during the week but if you get to know all the people you will find
help that lasts far longer than the meeting week.
  Remember, a meeting and fee schedule do not exist.
  As for why it is not promoted and the website or forum or IRC - I have no
idea. I am hardly ever on the forum, hardly ever on IRC.
thanks
Stuart

Look forward to seeing whomever shows up. :)

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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Stuart Stevenson
yeah - made me laugh
I have done that a time or two (not a lathe) and wasn't even drinking.



On Wed, Jun 12, 2013 at 3:25 PM, Viesturs Lācis viesturs.la...@gmail.comwrote:

 2013/6/12 andy pugh bodge...@gmail.com

  I accidentally bought another lathe from eBay.
 

 Thank you very much, this sentence made my day!
 Was it a hardcore weekend to take 3 days to uncover all the consequences?
 :))

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Re: [Emc-users] What is the Wichita meeting?

2013-06-12 Thread tcninja12
My shop workload will not let me stay the whole week.
So should I come for the beginning or the end?I have 3 days to spend.

On Jun 12, 2013, at 12:45 PM, Jon Elson el...@pico-systems.com wrote:

 andy pugh wrote:
 On 12 June 2013 16:10, Kenneth Lerman kenneth.ler...@se-ltd.com wrote:
 
 
 If you are vegan, I'll buy you a carrot. :-)
 
 I'll take you up on the carrot if it is a generic offer.
 There's an Indian place in Wichita that is VEY good!  They had a 
 lentil soup
 there that I'd love to get the recipe for.  I think both Jeff and Chris 
 Radek (have to
 specify last name there, we have a couple Chris's) are both vegan, so 
 you will
 be in good company.
 
 Jon
 
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Re: [Emc-users] looking for a non-linearity in spindle speed control.

2013-06-12 Thread Gene Heskett
On Wednesday 12 June 2013 17:20:57 Gene Heskett did opine:

 On Wednesday 12 June 2013 11:44:39 andy pugh did opine:
  On 12 June 2013 16:05, Gene Heskett ghesk...@wdtv.com wrote:
   I must have a broken install here,
  
  You need linuxcnc-dev (I don't actually know why comp isn't installed
  as standard, I don't think it is enormous)
  http://www.linuxcnc.org/docs/html/hal/comp.html Section 2
 
 Got it Andy  thanks for the quick reply, but if I don't get at this
 yard, I'll be making pea soup without the peas before this day is over.
 
 Cheers, Gene

Call me a dummy, Andy.  Had synaptic install it, even added its location to 
my $PATH, but halrun still can't find it.  Same error.  Do I need a chaw of 
Kentucky Twist to make it work?

Cheers, Gene
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My views 
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Re: [Emc-users] What is the Wichita meeting?

2013-06-12 Thread sam sokolik
usually - in my experience - the end of the week is usually the busiest..

We are driving Wednesday morning and leaving Sunday.

sam
On 06/12/2013 04:08 PM, tcninj...@yahoo.com wrote:
 My shop workload will not let me stay the whole week.
 So should I come for the beginning or the end?I have 3 days to spend.

 On Jun 12, 2013, at 12:45 PM, Jon Elson el...@pico-systems.com wrote:

 andy pugh wrote:
 On 12 June 2013 16:10, Kenneth Lerman kenneth.ler...@se-ltd.com wrote:


 If you are vegan, I'll buy you a carrot. :-)
 I'll take you up on the carrot if it is a generic offer.
 There's an Indian place in Wichita that is VEY good!  They had a
 lentil soup
 there that I'd love to get the recipe for.  I think both Jeff and Chris
 Radek (have to
 specify last name there, we have a couple Chris's) are both vegan, so
 you will
 be in good company.

 Jon

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Re: [Emc-users] looking for a non-linearity in spindle speed control.

2013-06-12 Thread Gene Heskett
On Wednesday 12 June 2013 17:35:33 Gene Heskett did opine:

 On Wednesday 12 June 2013 17:20:57 Gene Heskett did opine:
  On Wednesday 12 June 2013 11:44:39 andy pugh did opine:
   On 12 June 2013 16:05, Gene Heskett ghesk...@wdtv.com wrote:
I must have a broken install here,
   
   You need linuxcnc-dev (I don't actually know why comp isn't
   installed as standard, I don't think it is enormous)
   http://www.linuxcnc.org/docs/html/hal/comp.html Section 2
  
  Got it Andy  thanks for the quick reply, but if I don't get at this
  yard, I'll be making pea soup without the peas before this day is
  over.
  
  Cheers, Gene
 
 Call me a dummy, Andy.  Had synaptic install it, even added its location
 to my $PATH, but halrun still can't find it.  Same error.  Do I need a
 chaw of Kentucky Twist to make it work?
 
 Cheers, Gene

Progress, maybe, different error anyway:

gene@coyote:~/linuxcnc$ sudo comp --install lincurve.comp
Traceback (most recent call last):
  File /usr/bin/comp, line 1338, in module
main()
  File /usr/bin/comp, line 1307, in main
process(f, mode, outfile)
  File /usr/bin/comp, line 1178, in process
a, b = parse(filename)
  File /usr/bin/comp, line 411, in parse
a, b = f.split(\n;;\n, 1)
ValueError: need more than 1 value to unpack

Does this work with the std 10.04.4 python install?  Copy-paste from FF 
error?


Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] What is the Wichita meeting?

2013-06-12 Thread Sven Wesley
2013/6/12 Matt Shaver m...@mattshaver.com:
 On Wed, 12 Jun 2013 13:17:05 +0200
 Sven Wesley svenne.d...@gmail.com wrote:

 ...and why isn't it promoted at http://linuxcnc.org?

 Mostly because we're a bunch of knuckleheads. Is this you?
 https://www.facebook.com/sven.wesley I ask because if it is, you
 probably don't live in the US (if you're wondering, it was the
 diacritical marks that gave you away).

 Anyway, Wichita, Kansas is where Stuart Stevenson has his airplane
 parts making shop. Every once in a while he (and Roland Friestad
 in Galesburg, Illinois before him) has a get together of the linuxcnc
 developers. It's hard to recommend that someone attend these meetings
 unless they are a hard core linuxcnc enthusiast. If you've never
 been to one, whatever you imagine these meetings to be like is probably
 wrong. Let's just say they are a rather singular experience, kind of
 like Burning Man but a lot smaller and without girls.

 Anyway, if I have the right Sven Wesley, you seem to be one of those
 X-Games/Extreme Sports guys so I can't rule out the possibility that
 you might own an airplane. If so, and you decide to show up, call me on
 my cell at (443)789-4628 and I'll get you picked up from the airport
 (ICT). If you come, I'll buy you a steak dinner (apologies if you're
 vegan).

 Thanks,
 Matt


Yes, that's me. And it's not very difficult to find me, with or
without diacrit's (NSA; is it good or bad from a terrorist point of
view to have a 1 in a 9-billion unique name?).

This is more or less the only communication channel I'm using for
LinuxCNC. As I see it it's kinda sad that here is a large open
community but the core(?) developers get together without anyone
outside the developer's list knowing about it. I would say I'm very
pro LinuxCNC and even though I don't have time to code anything right
now because of other software projects it might be possible that I
chime in somewhere in the future. And with that said, I think more
people like me would involve themselves in the project if we could at
least get a glance what's happening. Don't get me wrong here, you all
do a terrific job, my machines runs daily thanks to your work and of
course you should meat up and have a bear or two. Carrots aren't for
pilots.

On the other hand (I have expressed the same opinion before) I think
there are too many communication channels for this project. Several
mailing list, IRC, forum here forum there, wiki documents everywhere.
I could have missed it, there probably was a note somewhere (several
people do know about it for sure) but I couldn't find a reference what
it is all about.

Where I live, companies can clear out VAT against investments. I have
too much VAT generated by sales right now and a business trip to the
states could easily been covered by the firm. You never now, next time
I might show up. If I know about it.

BTW, I do have a license. But I prefer it engineless. ;)
http://www.youtube.com/watch?feature=player_detailpagev=J3NyptGJzLo#t=159s
And my carrot soup is kicking.

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Re: [Emc-users] Upgrade to ATC

2013-06-12 Thread Sven Wesley
2013/6/12 Sven Wesley svenne.d...@gmail.com:

 I saw a really nice ATC as an add-on that fits the common Chinese VFD
 spindles. It was very nice looking but expensive.

 /S

Found it!
http://store.blurrycustoms.com/SearchResults.asp?Cat=46

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Re: [Emc-users] Unimat CNC Lathe demo'd last night.

2013-06-12 Thread andy pugh
On 12 June 2013 17:01, John Alexander Stewart ivatt...@gmail.com wrote:

 I've applied for a table at the Ottawa (Canada) Maker Faire this coming
 Aug31/Sep1 weekend; want to show what is both easy and possible - maybe two
 conflicting goals?

I wouldn't have said so, it isn't like the area of the Venn diagram
which is the overlap of easy and impossible is very large :-)


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Re: [Emc-users] 3d scanner

2013-06-12 Thread andy pugh
On 12 June 2013 17:15, John Alexander Stewart ivatt...@gmail.com wrote:

 Going from a point-cloud to a parametric solid is not even slightly easy.

 It's not that hard. In my Android App (for instance) I take STL vertices,
 group them, then recreate triangles; it makes rendering much faster, and
 lighting/texturing much better.

That isn't quite the same thing, though. A scanned point cloud
probably has too many points, and the position of each point has some
dither. Deciding what is noise and what is features is one
complication. It gets even harder if you have two surfaces very close
together (an inside and an outside for example). Even if you build an
STL from the points, that is still nowhere near a parametric solid.

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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread andy pugh
On 12 June 2013 18:28, Roland Jollivet roland.jolli...@gmail.com wrote:

 If it's a piece of iron to you, then hack away. If you see value in it's
 authenticity, then why not fix it up and re-sell it, and put the money
 towards a more 'appropriate' machine. (presumably more recent)

Fixing it up will require at least some form of power-shaft and
leadscrew drive. Whilst I do have the technology to make up a set of
backgears, I doubt that anyone would want it even then.

To be honest I like the Steampunk ethos of a quarter-sawn oak CNC lathe :-)

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Re: [Emc-users] What is the Wichita meeting?

2013-06-12 Thread N. Christopher Perry
Very cool!

N. Christopher Perry

On Jun 12, 2013, at 17:50, Sven Wesley svenne.d...@gmail.com wrote:

 2013/6/12 Matt Shaver m...@mattshaver.com:
 On Wed, 12 Jun 2013 13:17:05 +0200
 Sven Wesley svenne.d...@gmail.com wrote:
 
 ...and why isn't it promoted at http://linuxcnc.org?
 
 Mostly because we're a bunch of knuckleheads. Is this you?
 https://www.facebook.com/sven.wesley I ask because if it is, you
 probably don't live in the US (if you're wondering, it was the
 diacritical marks that gave you away).
 
 Anyway, Wichita, Kansas is where Stuart Stevenson has his airplane
 parts making shop. Every once in a while he (and Roland Friestad
 in Galesburg, Illinois before him) has a get together of the linuxcnc
 developers. It's hard to recommend that someone attend these meetings
 unless they are a hard core linuxcnc enthusiast. If you've never
 been to one, whatever you imagine these meetings to be like is probably
 wrong. Let's just say they are a rather singular experience, kind of
 like Burning Man but a lot smaller and without girls.
 
 Anyway, if I have the right Sven Wesley, you seem to be one of those
 X-Games/Extreme Sports guys so I can't rule out the possibility that
 you might own an airplane. If so, and you decide to show up, call me on
 my cell at (443)789-4628 and I'll get you picked up from the airport
 (ICT). If you come, I'll buy you a steak dinner (apologies if you're
 vegan).
 
 Thanks,
 Matt
 
 
 Yes, that's me. And it's not very difficult to find me, with or
 without diacrit's (NSA; is it good or bad from a terrorist point of
 view to have a 1 in a 9-billion unique name?).
 
 This is more or less the only communication channel I'm using for
 LinuxCNC. As I see it it's kinda sad that here is a large open
 community but the core(?) developers get together without anyone
 outside the developer's list knowing about it. I would say I'm very
 pro LinuxCNC and even though I don't have time to code anything right
 now because of other software projects it might be possible that I
 chime in somewhere in the future. And with that said, I think more
 people like me would involve themselves in the project if we could at
 least get a glance what's happening. Don't get me wrong here, you all
 do a terrific job, my machines runs daily thanks to your work and of
 course you should meat up and have a bear or two. Carrots aren't for
 pilots.
 
 On the other hand (I have expressed the same opinion before) I think
 there are too many communication channels for this project. Several
 mailing list, IRC, forum here forum there, wiki documents everywhere.
 I could have missed it, there probably was a note somewhere (several
 people do know about it for sure) but I couldn't find a reference what
 it is all about.
 
 Where I live, companies can clear out VAT against investments. I have
 too much VAT generated by sales right now and a business trip to the
 states could easily been covered by the firm. You never now, next time
 I might show up. If I know about it.
 
 BTW, I do have a license. But I prefer it engineless. ;)
 http://www.youtube.com/watch?feature=player_detailpagev=J3NyptGJzLo#t=159s
 And my carrot soup is kicking.
 
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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Stuart Stevenson
I support the idea of using what you need and removing what you don't need.
I was going to use discarding instead of removing but when you get the to
shops you will see why I did not use discarding. :)



On Wed, Jun 12, 2013 at 5:33 PM, andy pugh bodge...@gmail.com wrote:

 On 12 June 2013 18:28, Roland Jollivet roland.jolli...@gmail.com wrote:

  If it's a piece of iron to you, then hack away. If you see value in it's
  authenticity, then why not fix it up and re-sell it, and put the money
  towards a more 'appropriate' machine. (presumably more recent)

 Fixing it up will require at least some form of power-shaft and
 leadscrew drive. Whilst I do have the technology to make up a set of
 backgears, I doubt that anyone would want it even then.

 To be honest I like the Steampunk ethos of a quarter-sawn oak CNC lathe
 :-)

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] Upgrade to ATC

2013-06-12 Thread andy pugh
On 12 June 2013 23:07, Sven Wesley svenne.d...@gmail.com wrote:

 Found it!
 http://store.blurrycustoms.com/SearchResults.asp?Cat=46

Isn't that a complete replacement spindle?

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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Kirk Wallace
On 06/12/2013 03:33 PM, andy pugh wrote:
 On 12 June 2013 18:28, Roland Jollivet roland.jolli...@gmail.com wrote:

 If it's a piece of iron to you, then hack away. If you see value in it's
 authenticity, then why not fix it up and re-sell it, and put the money
 towards a more 'appropriate' machine. (presumably more recent)

 Fixing it up will require at least some form of power-shaft and
 leadscrew drive. Whilst I do have the technology to make up a set of
 backgears, I doubt that anyone would want it even then.

 To be honest I like the Steampunk ethos of a quarter-sawn oak CNC lathe :-)


If I may, my vote would be to restore the Rivett back to the original 
condition. It seems to me to be the shortest path to having something of 
value. If you need a CNC lathe, sell the Rivett, and buy an HNC or CHNC 
which would be a much better CNC project, but I'm biased.

I have these on my someday list:
http://www.wallacecompany.com/machine_shop/Std_Engr_Works/ (1916-18?)
http://www.wallacecompany.com/machine_shop/Craftsman_AA_109/ (1950's?)
http://www.wallacecompany.com/old_lathe/ (1950's?)

The Oak stand is way cool:
http://www.lathes.co.uk/rivett/img13.gif

The oak stand reminds me of when I was a young machinist and Gerstner 
tools boxes where a prized possession.
http://www.gerstnerusa.com/index.html

... and when I was at the UC Santa Barbara Physics machine shop. It had, 
if I recall correctly, thick, end grain pine floors, which were very 
nice to work on.


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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread andy pugh
On 13 June 2013 00:22, Kirk Wallace kwall...@wallacecompany.com wrote:

 If I may, my vote would be to restore the Rivett back to the original
 condition. It seems to me to be the shortest path to having something of
 value. If you need a CNC lathe, sell the Rivett, and buy an HNC or CHNC
 which would be a much better CNC project, but I'm biased.

I already have a CNC lathe, though I mainly use it for one-off and
experimental style work. In fact the CNC aspect for me is mainly an
extension of conventional power feed that returns to the start point
and takes another cut until completed. I do 95% of the things I do on
the lathe just using the same 6 macros.

So, I have concluded that what I need is a conventional lathe, with a
large spindle bore, a set of rests, and that will fit in a small
space. In fact what I need is probably a Harrison M250, or better
still the M280 CNC trainer version.

I only really bought the Rivett because they have fascinated me since
I saw them on the lathes.co.uk page. I paid £120 for it, which at the
moment isn't a great sum of money to me. I spent £99 on a ballscrew
for my milling machine only a week ago.

However, I do want to make the Rivett useful and usable again. It was
bought as for parts or not working and I am determined that it won't
leave me in the same state.
It needs a motor and drive system, and underdrives always look neatest
to me with the flat-bed lathes, so that is decided.

I don't have any of the changewheel or screwcutting gearbox parts
(other than the quadrant). Finding the parts seems unlikely, certainly
at a sensible cost.

What would make a lot of sense would be to replace the original
changewheel arrangement with an electronic leadscrew drive. (this
could easily be a second motor inside the cabinet, and a toothed belt
drive, and would be effectively invisible. This could be nothing more
than an Arduino with an LCD display. Add three gear-tooth sensors
inside the backgear cover, and the machine suddenly becomes quite
useful. (Though I am also short of a threading indicator)


-- 
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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[Emc-users] OT: USM Motors

2013-06-12 Thread Kirk Wallace
Has anyone here worked on ultrasonic motors? I need to repair one (Canon 
lens) and need some insight. Such as, is there something like a 
continuity check to see what part of the motor might have a fault?

http://en.wikipedia.org/wiki/Ultrasonic_motor
http://www.noliac.com/Files/Billeder/Pdf/Pdf%20%20external/Piezoelectric_ultrasonic_motors.pdf
http://photo.net/canon-eos-digital-camera-forum/00QHjI
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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Kirk Wallace
On 06/12/2013 04:43 PM, andy pugh wrote:
... snip
 So, I have concluded that what I need is a conventional lathe, with a
 large spindle bore, a set of rests, and that will fit in a small
 space. In fact what I need is probably a Harrison M250, or better
 still the M280 CNC trainer version.
... snip

 I don't have any of the changewheel or screwcutting gearbox parts
 (other than the quadrant). Finding the parts seems unlikely, certainly
 at a sensible cost.

Making the gears and other bits should not take a lot of magic. It 
becomes a machining project instead of a software/electronics project.

 What would make a lot of sense would be to replace the original
 changewheel arrangement with an electronic leadscrew drive. (this
 could easily be a second motor inside the cabinet, and a toothed belt
 drive, and would be effectively invisible. This could be nothing more
 than an Arduino with an LCD display. Add three gear-tooth sensors
 inside the backgear cover, and the machine suddenly becomes quite
 useful. (Though I am also short of a threading indicator)

The ELS controllers I found:
http://www.autoartisans.com/ELS/
http://www.cnccookbook.com/MTLatheElecLeadMockDocs.htm

don't need a threading indicator, as far as I can tell.
--
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http://www.wallacecompany.com/machine_shop/index.html

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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread dave
On Thu, 2013-06-13 at 00:43 +0100, andy pugh wrote:
 On 13 June 2013 00:22, Kirk Wallace kwall...@wallacecompany.com wrote:
 
  If I may, my vote would be to restore the Rivett back to the original
  condition. It seems to me to be the shortest path to having something of
  value. If you need a CNC lathe, sell the Rivett, and buy an HNC or CHNC
  which would be a much better CNC project, but I'm biased.
 
 I already have a CNC lathe, though I mainly use it for one-off and
 experimental style work. In fact the CNC aspect for me is mainly an
 extension of conventional power feed that returns to the start point
 and takes another cut until completed. I do 95% of the things I do on
 the lathe just using the same 6 macros.
 
 So, I have concluded that what I need is a conventional lathe, with a
 large spindle bore, a set of rests, and that will fit in a small
 space. In fact what I need is probably a Harrison M250, or better
 still the M280 CNC trainer version.
 
 I only really bought the Rivett because they have fascinated me since
 I saw them on the lathes.co.uk page. I paid £120 for it, which at the
 moment isn't a great sum of money to me. I spent £99 on a ballscrew
 for my milling machine only a week ago.
 
 However, I do want to make the Rivett useful and usable again. It was
 bought as for parts or not working and I am determined that it won't
 leave me in the same state.
 It needs a motor and drive system, and underdrives always look neatest
 to me with the flat-bed lathes, so that is decided.
 
 I don't have any of the changewheel or screwcutting gearbox parts
 (other than the quadrant). Finding the parts seems unlikely, certainly
 at a sensible cost.
 
 What would make a lot of sense would be to replace the original
 changewheel arrangement with an electronic leadscrew drive. (this
 could easily be a second motor inside the cabinet, and a toothed belt
 drive, and would be effectively invisible. This could be nothing more
 than an Arduino with an LCD display. Add three gear-tooth sensors
 inside the backgear cover, and the machine suddenly becomes quite
 useful. (Though I am also short of a threading indicator)
 
 
Hi, 
In a mild fit of madness I thought about offsetting the spindle and the
tailstock several inches in X and an inch plus in Y to emulate a
slantbed. 
Thinking back on the whole project I should have just built a lathe with
a decent bore and very responsive Z and X designed to do threading on
(rifle) barrel shanks. Ah! Hindsight is such good stuff. ;-)

Taper, etc can be done nicely on a standard lathe. 

Dave

dave


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Re: [Emc-users] OT: USM Motors

2013-06-12 Thread Jon Elson
Kirk Wallace wrote:
 Has anyone here worked on ultrasonic motors? I need to repair one (Canon 
 lens) and need some insight. Such as, is there something like a 
 continuity check to see what part of the motor might have a fault?
   
Probably not.  The piezo components are going to look like big capacitors.
Possibly you could get a voltage spike out of them by rapping on the
motor.

Jon

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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread andy pugh
On 13 June 2013 01:21, Kirk Wallace kwall...@wallacecompany.com wrote:

 Making the gears and other bits should not take a lot of magic. It
 becomes a machining project instead of a software/electronics project.

But the result is rather tedious. Have you used a changewheel-only lathe?
Having said that, I nearly always feed at the same rate on my cnc
lathe, so perhaps it wouldn't be so bad. I do have feed-override there
though.

The better solution would be to recreate the Norton box, but that
looks like a real project.

 The ELS controllers I found:
 http://www.autoartisans.com/ELS/
 http://www.cnccookbook.com/MTLatheElecLeadMockDocs.htm

 don't need a threading indicator, as far as I can tell.

One claims to have electronic half-nut control. Whatever that does. I
can't see any way for them to know where you have wound the carriage
back to, so I do think a threading indicator is still needed.

The second  one appears to give very much the same style of working as
my LinuxCNC setup. But probably at rather more cost, and rather less
extra capability.

-- 
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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Martin Dobbins
Both of those require stepper motors and spindle sensing, that's the electronic 
half-nut control, you would only have to add a thing or two more and you would 
have a complete CNC setup.

Martin

 From: bodge...@gmail.com
 Date: Thu, 13 Jun 2013 02:48:02 +0100
 To: emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Should I or Shouldn't I?
 
  The ELS controllers I found:
  http://www.autoartisans.com/ELS/
  http://www.cnccookbook.com/MTLatheElecLeadMockDocs.htm
 
  don't need a threading indicator, as far as I can tell.
 
 One claims to have electronic half-nut control. Whatever that does. I
 can't see any way for them to know where you have wound the carriage
 back to, so I do think a threading indicator is still needed.
 
 The second  one appears to give very much the same style of working as
 my LinuxCNC setup. But probably at rather more cost, and rather less
 extra capability.
 
 -- 
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto
 
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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread Kirk Wallace
On 06/12/2013 06:48 PM, andy pugh wrote:
... snip
 One claims to have electronic half-nut control. Whatever that does. I
 can't see any way for them to know where you have wound the carriage
 back to, so I do think a threading indicator is still needed.

One is supposed to engage the half-nut when the indicator reaches an 
appropriate location. I suspect the ELSs have an index sensor so they 
know when to start the thread, just like LinuxCNC.

 The second  one appears to give very much the same style of working as
 my LinuxCNC setup. But probably at rather more cost, and rather less
 extra capability.

I use LinuxCNC on my manual bridgeport as a DRO and Spindle controller.
http://www.wallacecompany.com/machine_shop/EMC2/dro_vfd/

This was quite a while ago, now that I am getting better at Glade I'll 
need to redo this app.

The Bridgeport had an Accurite display, but I sold it for what it would 
have cost to buy a PC for the LinuxCNC DRO. If you don't hack into the 
lathe proper, I'll 'allow' you to belt up the lead screw, install scales 
on the axes, hook up a VFD and tie it together with LinuxCNC. :)
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Re: [Emc-users] OT: USM Motors

2013-06-12 Thread Kirk Wallace
On 06/12/2013 06:25 PM, Jon Elson wrote:
 Kirk Wallace wrote:
 Has anyone here worked on ultrasonic motors? I need to repair one (Canon
 lens) and need some insight. Such as, is there something like a
 continuity check to see what part of the motor might have a fault?

 Probably not.  The piezo components are going to look like big capacitors.
 Possibly you could get a voltage spike out of them by rapping on the
 motor.

 Jon

I do get a small voltage from the motor pins when I flex the ring, but 
at the time I had no information on what the pins did. I now have the 
service manual, which has a schematic of the drive circuit (an 
H-bridge). It shows four signals going to the motor, Phase A, Phase B, 
Ground, and Feedback. One plan might be to reproduce the circuit and 
have LinuxCNC provide the signals, then see what the feedback does or 
maybe see the motor move. There are a couple of 200 Volt capacitors in 
the circuit so this should make it more interesting.


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Re: [Emc-users] Upgrade to ATC

2013-06-12 Thread N. Christopher Perry
Lovely!  But, alas, out of my non-professional price range.  I built my whole 
machine for what that cost.

N. Christopher Perry

On Jun 12, 2013, at 18:07, Sven Wesley svenne.d...@gmail.com wrote:

 2013/6/12 Sven Wesley svenne.d...@gmail.com:
 
 I saw a really nice ATC as an add-on that fits the common Chinese VFD
 spindles. It was very nice looking but expensive.
 
 /S
 
 Found it!
 http://store.blurrycustoms.com/SearchResults.asp?Cat=46
 
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Re: [Emc-users] OT: USM Motors

2013-06-12 Thread N. Christopher Perry
Aside from hooking up / rigging up an LCR meter and checking the capacitance of 
the various 'phases', there isn't much you can do.  This measurement might 
indicate a cracked piezo element or broken contact where the circuit looks like 
a OC.

Mechanically, there might be excessive surface wear / contamination on the 
friction surface.

These are the first things I'd investigate.

N. Christopher Perry

On Jun 12, 2013, at 19:58, Kirk Wallace kwall...@wallacecompany.com wrote:

 Has anyone here worked on ultrasonic motors? I need to repair one (Canon 
 lens) and need some insight. Such as, is there something like a 
 continuity check to see what part of the motor might have a fault?
 
 http://en.wikipedia.org/wiki/Ultrasonic_motor
 http://www.noliac.com/Files/Billeder/Pdf/Pdf%20%20external/Piezoelectric_ultrasonic_motors.pdf
 http://photo.net/canon-eos-digital-camera-forum/00QHjI
 --
 Kirk
 http://www.wallacecompany.com/machine_shop/index.html
 
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Re: [Emc-users] Should I or Shouldn't I?

2013-06-12 Thread jeremy youngs
andy you will not find a finer headstock, i agree to leave it in a
condition that is readily convertable to original, but it is lacking enough
that oyu need a solution anyhow so , convert it and make use of it or sell
to someone that will restore it . i am going to cnc my 505 rivett in the
near future but i will not alter it from stock


On Wed, Jun 12, 2013 at 10:25 PM, Kirk Wallace
kwall...@wallacecompany.comwrote:

 On 06/12/2013 06:48 PM, andy pugh wrote:
 ... snip
  One claims to have electronic half-nut control. Whatever that does. I
  can't see any way for them to know where you have wound the carriage
  back to, so I do think a threading indicator is still needed.

 One is supposed to engage the half-nut when the indicator reaches an
 appropriate location. I suspect the ELSs have an index sensor so they
 know when to start the thread, just like LinuxCNC.
 
  The second  one appears to give very much the same style of working as
  my LinuxCNC setup. But probably at rather more cost, and rather less
  extra capability.

 I use LinuxCNC on my manual bridgeport as a DRO and Spindle controller.
 http://www.wallacecompany.com/machine_shop/EMC2/dro_vfd/

 This was quite a while ago, now that I am getting better at Glade I'll
 need to redo this app.

 The Bridgeport had an Accurite display, but I sold it for what it would
 have cost to buy a PC for the LinuxCNC DRO. If you don't hack into the
 lathe proper, I'll 'allow' you to belt up the lead screw, install scales
 on the axes, hook up a VFD and tie it together with LinuxCNC. :)
 --
 Kirk
 http://www.wallacecompany.com/machine_shop/index.html


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-- 
We conclude that the Second Amendment protects an individual right to keep
and bear arms. That right existed prior to the formation of the new
government under the Constitution and was premised on the private use of
arms for activities such as hunting and self-defense, the latter being
understood as resistance to either private lawlessness or the depredations
of a tyrannical government. - U.S. Court of Appeals, D.C. Circuit, March
9, 2007



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Re: [Emc-users] 3d scanner

2013-06-12 Thread jeremy youngs
the above mentioned faro arm compares the product to the iges file and
verifies . these are nice the one i used was 17000 out of the box . they
are absolutely necessary for 5 axis swarfed surfaces on airframe parts . as
to point cloud to parametric solid i have no idea how to do that so i will
take your word for it . what i was infering to was this part of the
statement

Even if it did, one would have to scan a known-good-master at each
step of the production for the test scan to reference against


you wouldnt need a known good master if you were able to use an ices or
other model to compare it to . that was the point of my comment but i now
see the point cloud issue at hand . and your solution

However, in this case I guess that you could create a virtual
point-cloud from the IGES file for point-by-point comparison.

which is basically working the problem backwards is exactly what the faro
arm does , and is what i intended to convey by my previous post . now how
it does it and why ??? well i never asked as the parts we were checking
were 12 k eack so i was more worried about proper operation :)


On Wed, Jun 12, 2013 at 10:50 AM, andy pugh bodge...@gmail.com wrote:

 On 12 June 2013 13:52, jeremy youngs jcyoung...@gmail.com wrote:

  not exactly just compare it to an iges file that will never change . or
  other parametric solid

 Going from a point-cloud to a parametric solid is not even slightly easy.
 However, in this case I guess that you could create a virtual
 point-cloud from the IGES file for point-by-point comparison.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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We conclude that the Second Amendment protects an individual right to keep
and bear arms. That right existed prior to the formation of the new
government under the Constitution and was premised on the private use of
arms for activities such as hunting and self-defense, the latter being
understood as resistance to either private lawlessness or the depredations
of a tyrannical government. - U.S. Court of Appeals, D.C. Circuit, March
9, 2007



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Re: [Emc-users] Upgrade to ATC

2013-06-12 Thread Sven Wesley
Den 13 jun 2013 05:21 skrev N. Christopher Perry 
n_christopher_pe...@me.com:

 Lovely!  But, alas, out of my non-professional price range.  I built my
whole machine for what that cost.

 N. Christopher Perry


I know.  Way too expensive. But it's at least an idea that could be
developed. There are several Chinese spindle producers that sells a model
with built in changer. You find them alibaba.com. Still pricey though.

/S
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Re: [Emc-users] Upgrade to ATC

2013-06-12 Thread Sven Wesley
Den 13 jun 2013 01:18 skrev andy pugh bodge...@gmail.com:

 On 12 June 2013 23:07, Sven Wesley svenne.d...@gmail.com wrote:

  Found it!
  http://store.blurrycustoms.com/SearchResults.asp?Cat=46

 Isn't that a complete replacement spindle?


Yes but it is made as a piggy back on a Chinese spindle.

/S
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