Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-04 Thread Kirk Wallace
On Sun, 2013-03-03 at 08:29 -0600, Stuart Stevenson wrote:
 Sure looks like the 'tool chucker' arm and chain on the mill I ran in one
 shop. Sometimes the adapter would slip out of the fingers and be thrown
 across the shop. Kept you on your toes! :)
 

My arm doesn't really move fast enough to actually throw a holder. It's
easy to adjust the arm rate so I can imagine some owners turn it up, or
don't bother fixing it when it's too fast.

My most common mistake is not having the workpiece parked far enough to
the right and the tool holder hits as the arm flips the holder over.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-04 Thread andy pugh
On 4 March 2013 07:38, Kirk Wallace kwall...@wallacecompany.com wrote:

 The dog keys are not installed on the end of the spindle, though there
 are slots and threaded holes. With a modern VFD on the spindle, it might
 be easy enough to install the tool with a slight up pressure and rotate
 the spindle until the the tool engages the keys and seats, but he keys
 would interfere with the gripper as is is now. So far, the tools seat
 well enough without using the keys.

It is probably possible to carefully align the spindle for tool-change
if there is a spindle encoder.

Wikipedia is quite clear on this point, and it matches my understanding:
This is a self releasing or Fast taper. Unlike the more acute
self holding tapers above, such tapers are not designed to transmit
torque. This turning effort is carried by driving keys engaging slots
on the flange.

However I have trouble seeing how you can hold a CAT flange and still
allow the dogs to engage. BT flanges have a gripper groove which is
far enough below the keys for there to be no interference. (
http://www.bright-tools.com/news_show_79.html)
There is rather less space on the SK flange. (
http://www.morari.it/home/en/products/adjustable-heads/cone-std-din-69871
) so I don't know how those avoid gripper-to-key clashes.


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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-04 Thread yann jautard
Is it a magnetic tape reader we can see on right side of the control 
cabinet ?



Le 02/03/2013 00:10, Kirk Wallace a écrit :
 http://www.ebay.com/itm/251235604390

 Also here too:
 http://sacramento.craigslist.org/tls/3640202006.html

 I already have one and there is no space left, shucks.


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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-04 Thread Drew Rogge
It's a punched paper tape reader.

On 03/04/2013 02:52 AM, yann jautard wrote:
 Is it a magnetic tape reader we can see on right side of the control
 cabinet ?



 Le 02/03/2013 00:10, Kirk Wallace a écrit :
 http://www.ebay.com/itm/251235604390

 Also here too:
 http://sacramento.craigslist.org/tls/3640202006.html

 I already have one and there is no space left, shucks.

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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-04 Thread dave
On Mon, 2013-03-04 at 10:09 +, andy pugh wrote:
 On 4 March 2013 07:38, Kirk Wallace kwall...@wallacecompany.com wrote:
 
  The dog keys are not installed on the end of the spindle, though there
  are slots and threaded holes. With a modern VFD on the spindle, it might
  be easy enough to install the tool with a slight up pressure and rotate
  the spindle until the the tool engages the keys and seats, but he keys
  would interfere with the gripper as is is now. So far, the tools seat
  well enough without using the keys.
 
 It is probably possible to carefully align the spindle for tool-change
 if there is a spindle encoder.
 
 Wikipedia is quite clear on this point, and it matches my understanding:
 This is a self releasing or Fast taper. Unlike the more acute
 self holding tapers above, such tapers are not designed to transmit
 torque. This turning effort is carried by driving keys engaging slots
 on the flange.
 
 However I have trouble seeing how you can hold a CAT flange and still
 allow the dogs to engage. BT flanges have a gripper groove which is
 far enough below the keys for there to be no interference. (
 http://www.bright-tools.com/news_show_79.html)
 There is rather less space on the SK flange. (
 http://www.morari.it/home/en/products/adjustable-heads/cone-std-din-69871
 ) so I don't know how those avoid gripper-to-key clashes.
 
The mazak v5 does it all the time. Semi-circular ring with a spring
driven pin to go in the groove. Rotate in, come up, clamp the tool
holder, move down, rotate, come up, go down and to rest position. 
The mazak also has a mechanism for dog alignment; on some it is
mechanical on other sensor or encoder driven. 

Sorry I don't have pictures. Maybe tomp has a picture from his fine 
collection re' Galesburg. 

HTH

Dave

 



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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-04 Thread andy pugh
On 4 March 2013 15:11, dave dengv...@charter.net wrote:

 ) so I don't know how those avoid gripper-to-key clashes.

 The mazak v5 does it all the time. Semi-circular ring with a spring
 driven pin to go in the groove.

Thinking about it, It isn't hard. You just need a clearance for one
key in the middle of the gripper arc.

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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-04 Thread TJoseph Powderly
On 03/04/2013 09:11 AM, dave wrote:
 On Mon, 2013-03-04 at 10:09 +, andy pugh wrote:
 On 4 March 2013 07:38, Kirk Wallace kwall...@wallacecompany.com wrote:

 The dog keys are not installed on the end of the spindle, though there
 are slots and threaded holes. With a modern VFD on the spindle, it might
 be easy enough to install the tool with a slight up pressure and rotate
 the spindle until the the tool engages the keys and seats, but he keys
 would interfere with the gripper as is is now. So far, the tools seat
 well enough without using the keys.

 It is probably possible to carefully align the spindle for tool-change
 if there is a spindle encoder.

 Wikipedia is quite clear on this point, and it matches my understanding:
 This is a self releasing or Fast taper. Unlike the more acute
 self holding tapers above, such tapers are not designed to transmit
 torque. This turning effort is carried by driving keys engaging slots
 on the flange.

 However I have trouble seeing how you can hold a CAT flange and still
 allow the dogs to engage. BT flanges have a gripper groove which is
 far enough below the keys for there to be no interference. (
 http://www.bright-tools.com/news_show_79.html)
 There is rather less space on the SK flange. (
 http://www.morari.it/home/en/products/adjustable-heads/cone-std-din-69871
 ) so I don't know how those avoid gripper-to-key clashes.

 The mazak v5 does it all the time. Semi-circular ring with a spring
 driven pin to go in the groove. Rotate in, come up, clamp the tool
 holder, move down, rotate, come up, go down and to rest position.
 The mazak also has a mechanism for dog alignment; on some it is
 mechanical on other sensor or encoder driven.

 Sorry I don't have pictures. Maybe tomp has a picture from his fine
 collection re' Galesburg.

 HTH

 Dave





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Dave,

Hi, thanks for thinking of me,
All my computers from those days are dead
But
Fenn did a great job of documenting during that early fest at Roland's.
His collection can be seen here
http://wiki.linuxcnc.org/cgi-bin/wiki.pl?MazakRetro

I went back once later to work by myself, but have no pics now.
I sent some to Matt and Ray regarding a sensor for tool change.

Hope you are all recuperated! Spring time is comin!

regards
TomP
tjtr33


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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-04 Thread sam sokolik
The mazak at galesburg fest did spindle orient using the vfd and 
encoder.   It was a bit 'loose' because of the gear box play.  It worked 
ok as far as I could tell.  (maybe a bit slow)

You can see it here.
https://www.youtube.com/watch?v=vNn-Yr7it5s

Here is a bit better implementation of vfd orient.
https://www.youtube.com/watch?v=D6dGYsXAPIU

The kt has a mechanical orient - the spindle has to be in a certain 
gear - then a hydraulic dog is engaged and the spindle is creeped until 
it is hits the stop.  Much easier ;)
http://youtu.be/Kh4YD0d071c

sam



On 03/04/2013 07:55 PM, TJoseph Powderly wrote:
 On 03/04/2013 09:11 AM, dave wrote:
 On Mon, 2013-03-04 at 10:09 +, andy pugh wrote:
 On 4 March 2013 07:38, Kirk Wallace kwall...@wallacecompany.com wrote:

 The dog keys are not installed on the end of the spindle, though there
 are slots and threaded holes. With a modern VFD on the spindle, it might
 be easy enough to install the tool with a slight up pressure and rotate
 the spindle until the the tool engages the keys and seats, but he keys
 would interfere with the gripper as is is now. So far, the tools seat
 well enough without using the keys.
 It is probably possible to carefully align the spindle for tool-change
 if there is a spindle encoder.

 Wikipedia is quite clear on this point, and it matches my understanding:
 This is a self releasing or Fast taper. Unlike the more acute
 self holding tapers above, such tapers are not designed to transmit
 torque. This turning effort is carried by driving keys engaging slots
 on the flange.

 However I have trouble seeing how you can hold a CAT flange and still
 allow the dogs to engage. BT flanges have a gripper groove which is
 far enough below the keys for there to be no interference. (
 http://www.bright-tools.com/news_show_79.html)
 There is rather less space on the SK flange. (
 http://www.morari.it/home/en/products/adjustable-heads/cone-std-din-69871
 ) so I don't know how those avoid gripper-to-key clashes.

 The mazak v5 does it all the time. Semi-circular ring with a spring
 driven pin to go in the groove. Rotate in, come up, clamp the tool
 holder, move down, rotate, come up, go down and to rest position.
 The mazak also has a mechanism for dog alignment; on some it is
 mechanical on other sensor or encoder driven.

 Sorry I don't have pictures. Maybe tomp has a picture from his fine
 collection re' Galesburg.

 HTH

 Dave



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 Dave,

 Hi, thanks for thinking of me,
 All my computers from those days are dead
 But
 Fenn did a great job of documenting during that early fest at Roland's.
 His collection can be seen here
 http://wiki.linuxcnc.org/cgi-bin/wiki.pl?MazakRetro

 I went back once later to work by myself, but have no pics now.
 I sent some to Matt and Ray regarding a sensor for tool change.

 Hope you are all recuperated! Spring time is comin!

 regards
 TomP
 tjtr33


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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-04 Thread dave
On Mon, 2013-03-04 at 20:53 -0600, sam sokolik wrote:
 The mazak at galesburg fest did spindle orient using the vfd and 
 encoder.   It was a bit 'loose' because of the gear box play.  It worked 
 ok as far as I could tell.  (maybe a bit slow)
 
 You can see it here.
 https://www.youtube.com/watch?v=vNn-Yr7it5s
 
 Here is a bit better implementation of vfd orient.
 https://www.youtube.com/watch?v=D6dGYsXAPIU
 
 The kt has a mechanical orient - the spindle has to be in a certain 
 gear - then a hydraulic dog is engaged and the spindle is creeped until 
 it is hits the stop.  Much easier ;)
 http://youtu.be/Kh4YD0d071c
 
 sam
 
 
 
 On 03/04/2013 07:55 PM, TJoseph Powderly wrote:
  On 03/04/2013 09:11 AM, dave wrote:
  On Mon, 2013-03-04 at 10:09 +, andy pugh wrote:
  On 4 March 2013 07:38, Kirk Wallace kwall...@wallacecompany.com wrote:
 
  The dog keys are not installed on the end of the spindle, though there
  are slots and threaded holes. With a modern VFD on the spindle, it might
  be easy enough to install the tool with a slight up pressure and rotate
  the spindle until the the tool engages the keys and seats, but he keys
  would interfere with the gripper as is is now. So far, the tools seat
  well enough without using the keys.
  It is probably possible to carefully align the spindle for tool-change
  if there is a spindle encoder.
 
  Wikipedia is quite clear on this point, and it matches my understanding:
  This is a self releasing or Fast taper. Unlike the more acute
  self holding tapers above, such tapers are not designed to transmit
  torque. This turning effort is carried by driving keys engaging slots
  on the flange.
 
  However I have trouble seeing how you can hold a CAT flange and still
  allow the dogs to engage. BT flanges have a gripper groove which is
  far enough below the keys for there to be no interference. (
  http://www.bright-tools.com/news_show_79.html)
  There is rather less space on the SK flange. (
  http://www.morari.it/home/en/products/adjustable-heads/cone-std-din-69871
  ) so I don't know how those avoid gripper-to-key clashes.
 
  The mazak v5 does it all the time. Semi-circular ring with a spring
  driven pin to go in the groove. Rotate in, come up, clamp the tool
  holder, move down, rotate, come up, go down and to rest position.
  The mazak also has a mechanism for dog alignment; on some it is
  mechanical on other sensor or encoder driven.
 
  Sorry I don't have pictures. Maybe tomp has a picture from his fine
  collection re' Galesburg.
 
  HTH
 
  Dave
 
 
 
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  Dave,
 
  Hi, thanks for thinking of me,
  All my computers from those days are dead
  But
  Fenn did a great job of documenting during that early fest at Roland's.
  His collection can be seen here
  http://wiki.linuxcnc.org/cgi-bin/wiki.pl?MazakRetro
 
  I went back once later to work by myself, but have no pics now.
  I sent some to Matt and Ray regarding a sensor for tool change.
 
  Hope you are all recuperated! Spring time is comin!
 
  regards
  TomP
  tjtr33
Hi, Sam, 
Yes, it was dog slow compared to the mechanical but it worked and was
adjustable. 

Dave
 


 
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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-03 Thread John Thornton
My Anilam converted BP that is the weak point the little connection to 
the quill. Do you  have any thing drawn up of what your considering?

John

On 3/2/2013 11:14 AM, Kirk Wallace wrote:
 On Sat, 2013-03-02 at 15:36 +, andy pugh wrote:
 On 2 March 2013 15:10, Roland Jollivet roland.jolli...@gmail.com wrote:

 Instead of trying to snug up the quill, mill/grind the front of the machine
 to be parallel with the quill. Now you can mount linear slides and a plate
 that grabs the quill at the bottom!
 I think what you are seeing is just the way that the CNC feed has been
 coupled to the quill.

 However, that doesn't mean that your idea isn't a good one.

 My Shizuoka, and I suspect the mill on eBay, are just like a Bridgeport.
 The quill has a post that travels in a slot in the front of the housing.
 A ball screw drives the post. I've seen Bridgeport conversions that
 drive the post, and others that have a clamp added to the bottom of the
 quill. It's hard to find a place on the Bridgeport to mount the motor
 and belt and still have access to the head adjustments. This is another
 example of how converting an existing CNC machine is much easier and
 cheaper than converting a manual machine. For my Bridgeport and
 Cincinnati mill, I am hoping to make a new head that replaces the quill
 with a rigid spindle which mounts to a dovetail slide between the
 spindle and ram.


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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-03 Thread andy pugh
On 3 March 2013 06:13, Kirk Wallace kwall...@wallacecompany.com wrote:
 On Sat, 2013-03-02 at 15:29 -0800, Drew Rogge wrote:
 Does yours have the tool changer?
 Yup,
 http://www.wallacecompany.com/machine_shop/Shizuoka/

An ATC working on CAT flanges must have quite a hard job.

Is it my imagination, or does the spindle not use the drive dogs?


-- 
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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-03 Thread Pete Matos
LOL is that the one they lovingly refer to as the TOOL CHUCKER tee
hee...nice retrofit dude!!   Peace

Pete


On Sunday, March 3, 2013, andy pugh bodge...@gmail.com wrote:
 On 3 March 2013 06:13, Kirk Wallace kwall...@wallacecompany.com wrote:
 On Sat, 2013-03-02 at 15:29 -0800, Drew Rogge wrote:
 Does yours have the tool changer?
 Yup,
 http://www.wallacecompany.com/machine_shop/Shizuoka/

 An ATC working on CAT flanges must have quite a hard job.

 Is it my imagination, or does the spindle not use the drive dogs?


 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-03 Thread Stuart Stevenson
Sure looks like the 'tool chucker' arm and chain on the mill I ran in one
shop. Sometimes the adapter would slip out of the fingers and be thrown
across the shop. Kept you on your toes! :)

-- 
dos centavos
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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-03 Thread Kirk Wallace
On Sun, 2013-03-03 at 05:40 -0600, John Thornton wrote:
 My Anilam converted BP that is the weak point the little connection to 
 the quill. Do you  have any thing drawn up of what your considering?
 
 John

I haven't drawn anything up, but I can throw something together. It's
getting close to when I can get to it. I'm planning on making a
semi-functional wood mock up on the Cincinnati since it has no head at
all. I hope to have a foundry pour castings from my mold inserts or
molds.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-03 Thread Kirk Wallace
On Sun, 2013-03-03 at 13:09 +, andy pugh wrote:
 On 3 March 2013 06:13, Kirk Wallace kwall...@wallacecompany.com wrote:
  On Sat, 2013-03-02 at 15:29 -0800, Drew Rogge wrote:
  Does yours have the tool changer?
  Yup,
  http://www.wallacecompany.com/machine_shop/Shizuoka/
 
 An ATC working on CAT flanges must have quite a hard job.
 
 Is it my imagination, or does the spindle not use the drive dogs?

The dog keys are not installed on the end of the spindle, though there
are slots and threaded holes. With a modern VFD on the spindle, it might
be easy enough to install the tool with a slight up pressure and rotate
the spindle until the the tool engages the keys and seats, but he keys
would interfere with the gripper as is is now. So far, the tools seat
well enough without using the keys.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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[Emc-users] Shizuoka Four Axis on eBay

2013-03-02 Thread Roland Jollivet
Hey, I've just seen an idea on that machine, if it is what I think it is

I been pondering for a long time on what to do about a sloppy quill in
order to CNC it, and it looks like it might have been done on this machine.

Instead of trying to snug up the quill, mill/grind the front of the machine
to be parallel with the quill. Now you can mount linear slides and a plate
that grabs the quill at the bottom!

Regards
Roland



On 2 March 2013 01:10, Kirk Wallace kwall...@wallacecompany.com wrote:

 http://www.ebay.com/itm/251235604390

 Also here too:
 http://sacramento.craigslist.org/tls/3640202006.html

 I already have one and there is no space left, shucks.
 --
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/index.html
 California, USA



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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-02 Thread andy pugh
On 2 March 2013 15:10, Roland Jollivet roland.jolli...@gmail.com wrote:

 Instead of trying to snug up the quill, mill/grind the front of the machine
 to be parallel with the quill. Now you can mount linear slides and a plate
 that grabs the quill at the bottom!

I think what you are seeing is just the way that the CNC feed has been
coupled to the quill.

However, that doesn't mean that your idea isn't a good one.

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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-02 Thread Kirk Wallace
On Sat, 2013-03-02 at 15:36 +, andy pugh wrote:
 On 2 March 2013 15:10, Roland Jollivet roland.jolli...@gmail.com wrote:
 
  Instead of trying to snug up the quill, mill/grind the front of the machine
  to be parallel with the quill. Now you can mount linear slides and a plate
  that grabs the quill at the bottom!
 
 I think what you are seeing is just the way that the CNC feed has been
 coupled to the quill.
 
 However, that doesn't mean that your idea isn't a good one.
 

My Shizuoka, and I suspect the mill on eBay, are just like a Bridgeport.
The quill has a post that travels in a slot in the front of the housing.
A ball screw drives the post. I've seen Bridgeport conversions that
drive the post, and others that have a clamp added to the bottom of the
quill. It's hard to find a place on the Bridgeport to mount the motor
and belt and still have access to the head adjustments. This is another
example of how converting an existing CNC machine is much easier and
cheaper than converting a manual machine. For my Bridgeport and
Cincinnati mill, I am hoping to make a new head that replaces the quill
with a rigid spindle which mounts to a dovetail slide between the
spindle and ram.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-02 Thread Drew Rogge
Does yours have the tool changer?

On 3/1/13 3:10 PM, Kirk Wallace wrote:
 http://www.ebay.com/itm/251235604390

 Also here too:
 http://sacramento.craigslist.org/tls/3640202006.html

 I already have one and there is no space left, shucks.


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Re: [Emc-users] Shizuoka Four Axis on eBay

2013-03-02 Thread Kirk Wallace
On Sat, 2013-03-02 at 15:29 -0800, Drew Rogge wrote:
 Does yours have the tool changer?

Yup,
http://www.wallacecompany.com/machine_shop/Shizuoka/00030-1a.jpg 
http://www.wallacecompany.com/machine_shop/Shizuoka/ 


-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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[Emc-users] Shizuoka Four Axis on eBay

2013-03-01 Thread Kirk Wallace
http://www.ebay.com/itm/251235604390

Also here too:
http://sacramento.craigslist.org/tls/3640202006.html 

I already have one and there is no space left, shucks.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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