EV Digest 6988

Topics covered in this issue include:

  1) Re: bike spedos in evs
        by "Paul Compton" <[EMAIL PROTECTED]>
  2) Re: battery carrying straps wtb??
        by MIKE WILLMON <[EMAIL PROTECTED]>
  3) Inertia Switch
        by Daniel Eyk <[EMAIL PROTECTED]>
  4) RE: High voltage cable protection and color coding
        by "Roger Stockton" <[EMAIL PROTECTED]>
  5) Re: regarding the Solectria Sunrise
        by "Bob Rice" <[EMAIL PROTECTED]>
  6) RE: High voltage cable protection and color coding
        by Steve Peterson <[EMAIL PROTECTED]>
  7) Re: battery carrying straps wtb??
        by "Roland Wiench" <[EMAIL PROTECTED]>
  8) Dessicant
        by Thomas Ward <[EMAIL PROTECTED]>
  9) Thermally effective adhesive
        by Thomas Ward <[EMAIL PROTECTED]>
 10) RE: High voltage cable protection and color coding
        by "Roger Stockton" <[EMAIL PROTECTED]>
 11) Re: battery carrying straps wtb??
        by MIKE WILLMON <[EMAIL PROTECTED]>
 12) RE: regarding the Solectria Sunrise
        by "Roger Stockton" <[EMAIL PROTECTED]>
 13) RE: High voltage cable protection and color coding
        by Christopher Robison <[EMAIL PROTECTED]>
 14) BVS track day
        by "Paul Compton" <[EMAIL PROTECTED]>
 15) USA Today sticks foot in mouth with 25 cars that made a difference.
        by "Lawrence Rhodes" <[EMAIL PROTECTED]>
 16) RE: High voltage cable protection and color coding
        by Steve Peterson <[EMAIL PROTECTED]>
 17) Re: battery carrying straps wtb??
        by "Roland Wiench" <[EMAIL PROTECTED]>
 18) Re: BVS track day
        by Rod Hower <[EMAIL PROTECTED]>
 19) RE: bike spedos in evs
        by [EMAIL PROTECTED]
 20) Re: bicycle computers... in your ev
        by "Rob Hogenmiller" <[EMAIL PROTECTED]>
 21) Re: High voltage cable protection and color coding
        by [EMAIL PROTECTED]
 22) RE: Zilla emergency shutdown
        by [EMAIL PROTECTED]
 23) Re: Honda Insight
        by "David Roden (Akron OH USA)" <[EMAIL PROTECTED]>
 24) RE: bike spedos in evs
        by "Claudio Natoli" <[EMAIL PROTECTED]>
 25) Re: USA Today sticks foot in mouth with 25 cars that made a difference.
        by Dan Frederiksen <[EMAIL PROTECTED]>
 26) Re: [EV] USA Today sticks foot in mouth with 25 cars that made a 
difference.
        by Eduardo Kaftanski <[EMAIL PROTECTED]>
 27) Re: Thermally effective adhesive
        by Lee Hart <[EMAIL PROTECTED]>
 28) Re: Dessicant
        by Lee Hart <[EMAIL PROTECTED]>
 29) Re: [EV] Re: might be the electric car of the future
        by Eduardo Kaftanski <[EMAIL PROTECTED]>
 30) Re: The Pontiac Fiero as an EV
        by Bob Bath <[EMAIL PROTECTED]>
--- Begin Message ---
Quite an elegant solution;

http://www.trailtech.net/

Paul Compton
www.evguru.co.uk
www.sciroccoev.co.uk
www.bvs.org.uk
www.morini-mania.co.uk
www.compton.vispa.com/the_named
----- Original Message ----- From: "Brian Pikkula" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Tuesday, July 03, 2007 4:40 PM
Subject: bike spedos in evs


Has anyone put a bicycle spedo (aka computer) in their ev?  Are there
any other options for speedometers?

http://cgi.ebay.com/BICYCLE-ODOMETER-SPEEDOMETER-BIKE-CYCLING-COMPUTER_W0QQitemZ330142869559QQihZ014QQcategoryZ30108QQrdZ1QQcmdZViewItem

--
Brian in TX
http://www.austinev.org/evalbum/960
http://www.evdub.blogspot.com/
It may seem like I am doing nothing, but on a cellular level I'm
really quite busy.



--
No virus found in this incoming message.
Checked by AVG Free Edition. Version: 7.5.476 / Virus Database: 269.9.14/885 - Release Date: 03/07/2007 10:02



--- End Message ---
--- Begin Message ---
I searched all over the internet and couldn't find the ones I wanted to show 
you.  But I found these:

http://www.sjdiscounttools.com/kdt2279.html  expensive $10 ea

http://www.sjdiscounttools.com/kdt205.html  less expensive $4

They're spendy.  I got one from Batteries Plus here in Anchorage for $2.  Its 
just a rubber strap with hooks on each side that hook into the lifting eyes on 
the batteries.

Mike,
Anchorage, Ak.

----- Original Message -----
From: mike golub <[EMAIL PROTECTED]>
Date: Monday, July 2, 2007 11:31 pm
Subject: battery carrying straps wtb??
To: ev@listproc.sjsu.edu

> Does anyone recommend any decent pair of
> battery carrying straps/handles???
> 
> Thanks
> 
> Mike
> 
> 
>       
> ____________________________________________________________________________________
> Moody friends. Drama queens. Your life? Nope! - their life, your 
> story. Play Sims Stories at Yahoo! Games.
> http://sims.yahoo.com/  
> 
> 

--- End Message ---
--- Begin Message ---
The inertia switch that Chip mentioned is available
from EV-America. I bought one and plan to install it
in my S-10 Conversion. I don't remember what they
cost, but it wasn't that much as I got a couple of
items for about $80 including shipping. Here is their
link. Hope this helps. Dan Eyk

http://www.evamerica.com/

Daniel Eyk
Vancouver, Wa.

Electric S-10 project
E-15 project


 
____________________________________________________________________________________
Looking for earth-friendly autos? 
Browse Top Cars by "Green Rating" at Yahoo! Autos' Green Center.
http://autos.yahoo.com/green_center/

--- End Message ---
--- Begin Message ---
Zeke Yewdall wrote: 

> > They [hybrids] have set the standard of using orange
> > cabling, etc. to identify high voltage/traction wiring to emergency
> > personnel
> 
> This sounds like a great idea.... but where to buy bright orange fine
> strand 2/0 or 4/0 cable... I can get RED or BLACK fine strand 4/0 THWN
> which is rated for 600 volts (unlike some of the other welding cable),
> but haven't seen bright orange.

The orange cable of choice is the Carol Super Vu-Tron (Class M, CSA/UL
600V 90C, Orange).  Unlike many welding cables you might stumble across
on the web, this one is CSA/UL listed.  The class M is even more finely
standed than the more common Type K "flexible" welding cable.  As I
recall, 2/0 Type K has something like 1300 strands while the 2/0 Type M
has about 3300 strands.

You are unlikely to find anything but black and perhaps red at a local
welding supply place, but you may find the orange cable at an electrical
supply distributor.  I bought mine from such a place local to me and the
price was competitive with anything I found online in black.  The
distributor did have an 8m (~25ft) minimum order, so worthwhile to buy a
bit more than you think you need than to have to go back for a few
meters/yards later and be forced to buy extra to make the minimum.
However, they either had the cable in stock or could have it transferred
in from another warehouse for the next day, so very convenient.

A few other possibilities I searched up back when building my EV:

> Industrial Electric Wire and Cable
> (http://www.iewc.com/catalog/Welding1.htm) also carries Class M (600V
> -55C to +90C) cable in orange (CPW) insulation, but doesn't list a
> price or indicate if they sell by the foot.  Nor do they indicate the
> manufacturer of the cable.
> 
> That said, Superior Essex
> (http://www.superioressex.com/electrical/elec_specprod.htm) 
> offers their "extra flexible" Class K (600V -50C to +90C)
> 'SUPER ExCELENE' cable in orange as standard.

> Northern Arizona Wind & Sun (http://www.solar-electric.com),
> who offers Trystar brand welding cable ("flexible" 600V,
> -50F to +150F) by the foot (or in 25', 50', or 100' boxes for
> a discount) in colours red, black, clear, yellow, orange,
> blue, and green!  Red and black are "always in stock", while 
> some other colours may take 5-10 days longer.  The price seems
> exceptionally good as well.
> 
> Unfortunately, I couldn't turn up a website for Trystar Cable although
> there were a few hits on welding supply pages.  Does ayone 
> know anything about this brand?  I'm wondering if the low price
> reflects non-UL listed product, or coarser stranding than the
> Class K and M cable offered elsewhere, or ???

You can see how the Super Vu-tron looks in use here:

<http://www.austinev.org/evalbum/1056>

> On mine, I was thinking of running all of my high voltage cable inside
> of liquidtight nonmetallic flex conduit (or Schedule 80 PVC where I
> have long straight runs, like the main return to the back of the
> battery bank along the framerails).  Mostly for protection from pack
> rats, but also abrasion and vibration.  But should those conduits be
> brightly colored too?  Perhaps get some of the electrical tape that's
> black and yellow striped, and wrap it all?

I've run my cables in non-metallic watertight conduit and haven't
bothered marking them, but I've got bright orange flagging tape for the
purpose should I get the urge.  Flagging tape is that non-adhesive stuff
that you might see tied around tree branches, etc. marking a trail or
used by surveyors ocassionally.

For low current situations, orange jacketed 2-conductor extension cord
is another good solution.  Al Godfrey has taken that approach for the
balancer wiring on his 928 conversion, visible in the underhood shot
here:

<http://www.austinev.org/evalbum/455>

Another approach is to use orange split-loom.  I've got some, but
haven't used it because I don't really care for split loom ;^).  Lee
Hart has cautioned that often such coloured split loom may not have any
safety/regulatory approvals as it is sold in the aftermarket for looks
and so may melt or burn where other materials would not.

Cheers,

Roger.

--- End Message ---
--- Begin Message ---

----- Original Message ----- From: "Lee Hart" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Tuesday, July 03, 2007 3:04 PM
Subject: Re: regarding the Solectria Sunrise


[EMAIL PROTECTED] wrote:
I would get 373 miles with my electric pickup truck if I drove around on a
level track at 15 mph for 25 hours. (maybe 150 to be honest)

Granted, the Sunrise is AC, had good batteries, is/was extremely efficient.
But alas, as I heard the rumour, it was driven very slowly on the range
testing track for hours upon hours.

Sorry for the slow response; I had to dig up some numbers for you.

In May 1995, James Worden raced the Sunrise in the Tour de Sol, going 238 miles on one charge. Rather than dawdle, he got a "ticket" for speeding from race officials for exceeding the posted speed limits.

In Oct 1997, Worden drove a Sunrise from Boston to New York City, about 270 miles, at normal freeway speeds.

I Was THERE! I chased, or paced them on I-84 im my Diseasel Jetta, taking a few vids, IF I can dig them up again? I'm going through another Tech Opera as I just bought yet ANOTHER Sony Handi Cam, to vid at PIR in a few weaks. OF COURSE the damn new camera won't play back my older tapes!Digital format? Why the hell don't they tell you that in the laundry list extoling its many features??Tech support IF you get through, pushing buttons waiting, endlessly listining to shitty music on "Hold". to get the guy whose language ISN'T English as a native one, and is clueless as I am. I can read the damn manual, I need the questions that they fail to cover in a small fone directory size manual! I need a camera that will play back years of Woodburns, Power of DC 's and Whatnot, to put on DVD discs, the format of the moment. Will there BE DVD's in say , 10 years?Or some other moody, system you gotta be a tecky to make work?

While in Rant mode; Would you build or buy? I would BUY a EV-1, or something like that, turnkey thing? You Bet., in a hart beat! Got better stuff to do than wrenching in the garage hacking a car body into electric!Yeah, It's a nice hobby, but I liked the EV-1 a lot better. Just hop in and go!By now there woulda been used ones as there are used Prei out there, for the asking.I'd be down at the Trolley museum, EV-1 plugged in, and helping restore some of our electric Heritage; Products of say, the JG Brill Co, or Jewett 100 year old interurban car, on and on. Real working examples of what shoulda been for years longer.See "Taken for a Ride" movie.

  Back to the story;

In closed-track range tests at low constant speeds, the Sunrise went over 400 miles on a charge. (The quoted 373 miles was in one test with media present).

  Bob Aronsons Mars too Renault R-10 conversion used to shine at those!
HE used to do a couple hunnert miles too, at 25 MPH. On the hiway he was good for 50-70 at 55mph, right lane. Of course this was with a TON of batteris, Tri Polars, no less!Car weighted 4200 lbs! We'd leave tire tracks on RR rails at crossings<G>!Bob had no truck with low voltages, he was running 120-to144 back in the daze when most EVers were doing 24-48volts. Of COURSE his cars went well. 110 amps at 55mph in the Mars.

So, while the "up to..." numbers aren't very meaningful, a range of 200+ miles even in normal driving is pretty impressive!

Of course, these were all done with "unobtainium" GM/Ovonic nimh batteries.

Lee is holding out,as I, that a GOOD solid 100 mile range plus with good Golf Cart attaininum batteri is possable, NOW, today, Thinking of T 125's or T 145s For now, when Aunt Tilly in Toledo kicks off and leaves ya a few hundred thou, so you can upgrage to a123's. In the meantime, we can work on other linitations, here, like the designed from the ground up CAR body.OK so maybe we can't duplicate the EV-1 in all its hi tech glory, but we can pare the weight down, so Sunrise will be FAR lighter than a Jetta or Rabbit?Aero, too?

The chicken an' Egg thing? Enough EV's running around that the Charge stations come on line? Hell! I'd settle for some 240 volt OUTLETS to feed my PFC 20.

     Seeya in a few more daze

     Bob
Ring the bells that still can ring
Forget the perfect offering
There is a crack in everything
That's how the light gets in    --    Leonard Cohen
--
Lee A. Hart, 814 8th Ave N, Sartell MN 56377, leeahart_at_earthlink.net



--
No virus found in this incoming message.
Checked by AVG Free Edition. Version: 7.5.476 / Virus Database: 269.9.14/885 - Release Date: 7/3/2007 10:02 AM



--- End Message ---
--- Begin Message ---
On Tue, 2007-07-03 at 13:39 -0700, Roger Stockton wrote:

> 
> I've run my cables in non-metallic watertight conduit and haven't
> bothered marking them, but I've got bright orange flagging tape for the
> purpose should I get the urge.  

You can get orange cpvc which is intended for fire sprinkler systems
(sometimes known as "fire pipe" in the plumbing trade). It's easy to
work with--just like regular pvc. A good plumbing store can get it for
you. 

--Steve 

--- End Message ---
--- Begin Message ---
Hey, those rubber straps with the hooks are suppose to be free.  Two of them 
come pack with a pallet load of Trojan batteries from the Trojan company. 
Roland



----- Original Message ----- 
From: "MIKE WILLMON" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Tuesday, July 03, 2007 2:31 PM
Subject: Re: battery carrying straps wtb??


> I searched all over the internet and couldn't find the ones I wanted to 
> show you.  But I found these:
>
> http://www.sjdiscounttools.com/kdt2279.html  expensive $10 ea
>
> http://www.sjdiscounttools.com/kdt205.html  less expensive $4
>
> They're spendy.  I got one from Batteries Plus here in Anchorage for $2. 
> Its just a rubber strap with hooks on each side that hook into the lifting 
> eyes on the batteries.
>
> Mike,
> Anchorage, Ak.
>
> ----- Original Message -----
> From: mike golub <[EMAIL PROTECTED]>
> Date: Monday, July 2, 2007 11:31 pm
> Subject: battery carrying straps wtb??
> To: ev@listproc.sjsu.edu
>
> > Does anyone recommend any decent pair of
> > battery carrying straps/handles???
> >
> > Thanks
> >
> > Mike
> >
> >
> >
> > ____________________________________________________________________________________
> > Moody friends. Drama queens. Your life? Nope! - their life, your
> > story. Play Sims Stories at Yahoo! Games.
> > http://sims.yahoo.com/
> >
> >
>
> 

--- End Message ---
--- Begin Message ---
Is it a good idea to put dessicant sachets inside a controller?

If so are these

http://cgi.ebay.co.uk/KEEP-IT-DRY-30-x-SILICA-DESSICANT-SACHETS-ebay_W0QQitemZ250138964435QQihZ015QQcategoryZ42337QQssPageNameZWDVWQQrdZ1QQcmdZViewItem

suitable?

thanks for any advice

Tom Ward

--- End Message ---
--- Begin Message --- I am considering bonding an integrated IGBT DIP module to the aluminium base of a watercooled box.
Is this sensible?
Is there an issue with strain in the IGBT module if the aluminium expands/contracts at a different rate to the module?

If this is a workable idea then what adhesive has good thermal conductivity whilst having a bond which is not too strong (in case the module needs removing)?

thanks for any help,

Tom Ward

--- End Message ---
--- Begin Message ---
Steve Peterson wrote: 

> You can get orange cpvc which is intended for fire sprinkler systems
> (sometimes known as "fire pipe" in the plumbing trade). It's easy to
> work with--just like regular pvc. A good plumbing store can get it for
> you. 

Ah, that's good to know.  The conduit I used is the flexible stuff, but
I was thinking of using a length or two of rigid PVC to carry the
charger connections from the rear of the car to the engine bay.

I wonder if I might be better off sticking with grey rather than mixing
colours and confusing someone into thinking that the grey flexible
conduit is safe to cut through since the orange rigid lengths ~must~ be
the high voltage ones?  ;^>  Maybe someone will solve my dilemma by
advising that the flexible conduit is available in orange also?

Cheers,

Roger.

--- End Message ---
--- Begin Message ---
I didn't buy any batteries when I walked into the shop so I figured the $2 was 
worth it because I needed them "now".

My battery supplier who delivered the batteries did so when only my wife was 
home and didn't leave any of the "free" lifting straps.

But they do work well enough for jockeying the batteries around.

Mike

----- Original Message -----
From: Roland Wiench <[EMAIL PROTECTED]>
Date: Tuesday, July 3, 2007 1:16 pm
Subject: Re: battery carrying straps wtb??
To: ev@listproc.sjsu.edu

> Hey, those rubber straps with the hooks are suppose to be free.  
> Two of them 
> come pack with a pallet load of Trojan batteries from the Trojan 
> company. 
> Roland
> 
> 
> 
> ----- Original Message ----- 
> From: "MIKE WILLMON" <[EMAIL PROTECTED]>
> To: <ev@listproc.sjsu.edu>
> Sent: Tuesday, July 03, 2007 2:31 PM
> Subject: Re: battery carrying straps wtb??
> 
> 
> > I searched all over the internet and couldn't find the ones I 
> wanted to 
> > show you.  But I found these:
> >
> > http://www.sjdiscounttools.com/kdt2279.html  expensive $10 ea
> >
> > http://www.sjdiscounttools.com/kdt205.html  less expensive $4
> >
> > They're spendy.  I got one from Batteries Plus here in Anchorage 
> for $2. 
> > Its just a rubber strap with hooks on each side that hook into 
> the lifting 
> > eyes on the batteries.
> >
> > Mike,
> > Anchorage, Ak.
> >
> > ----- Original Message -----
> > From: mike golub <[EMAIL PROTECTED]>
> > Date: Monday, July 2, 2007 11:31 pm
> > Subject: battery carrying straps wtb??
> > To: ev@listproc.sjsu.edu
> >
> > > Does anyone recommend any decent pair of
> > > battery carrying straps/handles???
> > >
> > > Thanks
> > >
> > > Mike
> > >
> > >
> > >
> > > 
> ____________________________________________________________________________________>
>  > Moody friends. Drama queens. Your life? Nope! - their life, your
> > > story. Play Sims Stories at Yahoo! Games.
> > > http://sims.yahoo.com/
> > >
> > >
> >
> > 
> 
> 

--- End Message ---
--- Begin Message ---
Bob Rice wrote: 

> I'm going through another Tech Opera as I just bought yet
> ANOTHER Sony Handi Cam, to vid at PIR in a few weaks. OF
> COURSE the damn new camera won't play back my older 
> tapes!Digital format? Why the hell don't they tell you that 
> in the laundry list extoling its many features??

I feel for you, Bob.  I had Sony's top-of-the-line Hi8 camcorder, and
when it was stolen a couple years ago I had a heck of a time finding a
(then) current model that would play back both my 8mm and Hi8 tapes.
Ended up having to go into a higher-level Digital8 model in order to get
this ability since the lower end stuff couldn't do it.

Looking at the Sony (Canada) site, I see only a single Hi8 model listed,
and no Digital8 model turned up:

<http://www.sonystyle.ca/commerce/servlet/ProductDetailDisplay?storeId=1
0001&langId=-1&catalogId=10001&productId=1001051&navigationPath=32080n32
082>

Are your old tapes 8mm or Hi8?  If they are Hi8, I think you have more
choices, as I recall the challenge I faced was finding a camera that
could still handle the plain 8mm format as well.  Anyway, the model I
ended up with was the DCR-TRV350, which has the ability to play back 8mm
and Hi8 tapes, but only records in Digital8 format.  It has USB and
Firewire ports that make it fairly easy to get your older analog tapes
into the PC for putting on VCD or DVD, etc.  In fact, it also has both
composite and S-video in/out that allow you to play your analog VHS
tapes into it and stream the digital output from the USB or Firewire
ports to your PC before you find you can't buy a new VCR either ;^)

Good luck,

Roger.


--- End Message ---
--- Begin Message ---
On Tue, 2007-07-03 at 14:37 -0700, Roger Stockton wrote:
> I wonder if I might be better off sticking with grey rather than mixing
> colours and confusing someone into thinking that the grey flexible
> conduit is safe to cut through since the orange rigid lengths ~must~ be
> the high voltage ones?  ;^>  Maybe someone will solve my dilemma by
> advising that the flexible conduit is available in orange also?

It is, but I've found that it's extremely expensive. Flexible
nonmetallic conduit in orange is typically a variation rated for high
continuous flexing (2 layers of PVC with a layer of nylon between them)
which I can't find for a reasonable price anywhere. The cheapest I've
found for 1.5" (large enough for 2 2/0 cables) is approximately $1100
for a 100' coil. Compare to the normal grey stuff I just bought at less
than 1/5th that price.

Incidentally, I might as well mention we're starting a conversion
business in the Austin, TX area, and as a side business we'll also be
selling certain parts and materials. Some relevant items we'll be
offering are orange Anderson connectors of various sizes and bright
orange 600V fine-strand welding cable, custom lengths; we'll even crimp
ends on (with boots and heavy adhesive shrink-wrapped hex crimps, the
whole nine yards).

If anyone's interested, contact me off-list.


-- 
Christopher Robison
[EMAIL PROTECTED]
http://ohmbre.org          <-- 1999 Isuzu Hombre + Z2K + Warp13!

--- End Message ---
--- Begin Message --- The Battery vehicle society (www.batteryvehiclesociety.org.uk) had organised a track day even for last weekend and I'd managed to screw my motorcycle project together to a sufficient degree to take it down.

http://www.compton.vispa.com/Pictures/freccia1.jpg
http://www.compton.vispa.com/Pictures/freccia2.jpg
http://www.compton.vispa.com/Pictures/freccia3.jpg

These are BIG images, since I haven't edited or compressed them.

The Freccia was loaded onto my bike trailer (nice trick by yourself) and strapped down and I began the 2 1/2 hour drive down to the Haynes Museum at Sparkford. The weather was pretty good, but the traffic wasn't and the first 40 miles took the 2 1/2 hours. Still I arrived at the B&B at a reasonable hour and got a fair nights kip. The next morning was showery, but after a leisurely breakfast I set off to the Museum and rolled into the carpark and down to the far end where the test track is situated. One or two other BVS members were about and I got one of them to hold the front brake whilst I undid the straps and then rolled the bike off the trailer. There were quite a few admiring comments about the build quality and the BVS chairman took the bike for a quick spin around the carpark. The primary drive belt was jumping teeth a little, which it hadn't done before, but I'd had the batteries on an extended charge (they were discarded Optimas from my Scirocco EV and had been sitting for a LONG time) and had a little extra pep.

Haynes had helpfully allowed us use of a garage around the back of the museum and I transfered the bike and charging kit (variac) into the garage. The BVS chairman and I took a look at the track (www.haynesmotormuseum.com/commerical-services/images/circuitmap.gif) and spent some time moving tyres to mark the layout we wanted. If run clockwise there is a tricky off camber right hand bend at the end of the Duesey stright with no run-off, just Armco and we didn't want any incidents. We ran the track counter-clockwise and used the most twisty layout we could (running around 'spring back' in both directions with a dividing line of tyres) to keep top speed down.

Not that many people had turned up yet, but I donned my jacket and helmet and took the bike out for a few sighting laps. The track was damp/wet and there were some very slippery bits, particularly the big brown slugs! I only did three or four laps and then rolled back into the garage and put the bike on charge. At this point I really should have checked the motor temperature, but I was busy getting the variac charger dialled in and connecting the current clamp and voltmeter.

The rain took a break and with a brisk wind the track was drying rapidly, so with the charge tapering off I climbed into full 'track day' gear; One piece leathers, Scott Carbon/Kevlar armoured gloves, Sidi Vertebrae boots, and HJC full face helmet. Once suitably caparisoned, I climb onto the bike and roll it out to the track entrance. A timing marshal is selected and I set off for ten timed laps. I take it easy through the off-camber right hander and then accelerate up the hill into a left-right-left complex. I muscle the bike into the 180 degree sweeper at the top of the hill and using all the track at the exit, accelerate down the hill sweeping left then right before entering a tight and slippery hairpin right. You seem to have to wait forever before you can get the power on again and then almost immediately you're into an equally tight right hand hairpin. You can treat the exit from this bend as the entrance to the next and just let the bike run out to the Armco before starting then next lap.

I'm starting to get a little heat into the Flintstone like 15 year old Dunlop Arrowmaxes and getting used to the relatively heavy handling. The front disc is clearly warped so I'm careful to avoid a lockup and subsequent lowside. As the laps roll past I'm carrying more speed through corners and using (I thought) less throttle. I get the two laps to go signal and then as I finish the ninth lap there's a sudden loss of drive. It sounds as if the chain might just have jumped off the front sprocket and I roll off the track before inspecting the problem. The chain is still in place and lifting the tank cover reveals flakes of solder. The bike was geared to do 60 and this was clearly too high for the poor etek when subjected to so much full current acceleration. I was only getting to 40 or so and the motor has overheated and spat out the solder out from its peripheral connections. It's only the morning of the first day and I've already broken the bike!

I put the bike back on charge, making sure the energy meter is reset as energy consumption is part of the competition. My lap times were very consistent, which is always a nice thing to see, but I'm still dissapointed. I climb out of my leathers and back into 'civvies'. When the charge is done the energy meter reads 0.86 Kw/hr which is around 130 Wh/mile.

Later in the day my luck improves. Trevor Lees of Lemco turns up with a Mercedes Smart conversion and a US made 'Drift' motorcross bike. This has been upgraded from an etek to a Lemco and Trevor generously donates the etek to replace my dead one. The shaft is different from mine so sadly I can't fix the bike on the spot.

Later on I ride the 24 volt Lemco powered Suzuki X7 conversion the chairman has borrowed (we had to take the siezed front caliper off) and better his times on it. I also ride the Drift, but the batteries are nearly flat after 10 laps. Nice bike, but off roaders are not my style.

All in all a great weekend. Not the best turnout, but we had 10 machines from bicycles to cars on track and everybody enjoyed themselves.

Paul Compton
www.evguru.co.uk
www.sciroccoev.co.uk
www.bvs.org.uk
www.morini-mania.co.uk
www.compton.vispa.com/the_named
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http://www.usatoday.com/news/top25-vehicles.htm

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An electrician friend advises that you can bend regular pvc (the "rigid"
kind) with the suitable application of heat. He says that out at
jobsites they used to stick a piece up the tailpipe of a truck! I
suspect that heat would allow you to bend the orange stuff, too, though
I haven't tried it.

--Steve

On Tue, 2007-07-03 at 14:37 -0700, Roger Stockton wrote:
> Steve Peterson wrote: 
> 
> > You can get orange cpvc which is intended for fire sprinkler systems
> > (sometimes known as "fire pipe" in the plumbing trade). It's easy to
> > work with--just like regular pvc. A good plumbing store can get it for
> > you. 
> 
> Ah, that's good to know.  The conduit I used is the flexible stuff, but
> I was thinking of using a length or two of rigid PVC to carry the
> charger connections from the rear of the car to the engine bay.
> 
> I wonder if I might be better off sticking with grey rather than mixing
> colours and confusing someone into thinking that the grey flexible
> conduit is safe to cut through since the orange rigid lengths ~must~ be
> the high voltage ones?  ;^>  Maybe someone will solve my dilemma by
> advising that the flexible conduit is available in orange also?
> 
> Cheers,
> 
> Roger.
> 

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----- Original Message ----- 
From: "MIKE WILLMON" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Tuesday, July 03, 2007 4:00 PM
Subject: Re: battery carrying straps wtb??


> I didn't buy any batteries when I walked into the shop so I figured the $2 
> was worth it because I needed them "now".
>
> My battery supplier who delivered the batteries did so when only my wife 
> was home and didn't leave any of the "free" lifting straps.
>
> But they do work well enough for jockeying the batteries around.
>
> Mike

Now that you have the lifting straps, there is a easy way to lift the 
batteries in place.  As you get older at the ages of 70's to 90's, I use a 
modified engine hoist with a long extend boom that I can rotate for putting 
my batteries in my EV.  I use a the hook around the lifting strap with 
plastic clamps on both side of the hook, so the engine hoist hook stays in 
the center of the strap.

Roland 

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Paul,
Nice looking bike! Sorry about the motor mishap.
Hopefully the Alltrax survived the motor meltdown.
Rod

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    Stephen> Finding out the exact circumference is very easy with any tire.
    Stephen> Mark a spot on the tire and a matching spot on the ground. Then
    Stephen> roll the car for 1 tire rotation.  

In the owners manual that came with my bike computer I'm pretty sure it said
to count the distance for multiple revs and then divide to get an average
circumference.  I don't know how much difference it would make, but it
should help if the accuracy (or is it precision?) of your tape measure is
fairly coarse.

-- 
Skip Montanaro - [EMAIL PROTECTED] - http://www.webfast.com/~skip/

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How would that work with an EV?

Your RPMS on a unit like that generally just snap onto your spark plug wire and read the pulses of electricity?


----- Original Message ----- From: "Jeff Mccabe" <[EMAIL PROTECTED]>
To: <ev@listproc.sjsu.edu>
Sent: Tuesday, July 03, 2007 1:44 PM
Subject: Re: bicycle computers... in your ev


The Trail tech computor if for a motorcycle. So the
rpm range will show up to 10,000+rpm.
Jeff
--- Michael Wendell <[EMAIL PROTECTED]> wrote:


ahhh... something i know about.

almost all bike computers have a remote sensor that
reads the signal from a
magnet mounted to a spoke on the wheel (for speed).
higher end computers may
also have an additional sensor to read pedaling
cadence, detecting a magnet
mounted to a crankarm.

most computers can be calibrated to work with a wide
range of wheel
diameters, and as long as you can get the fixed
sensor mounted within half
an inch or so of the wheel on which the magnet is
located, you should be
able to get an accurate speed readout.

i'm not sure if the cadence sensor, or more
specifically the computer's
display, will handle the rpm values that you can
expect in a typical EV's
electric motor though, so using the cadence function
for an rpm display may
not work.

i recommend using a wired, as opposed to wireless,
computer in any EV. i
love wireless computers on my bike, they're
incredible. however, there's
simply too much metal on an EV to get a reliable
signal from the sensor to
the head unit. the sensor transmitter just isn't
strong enough.

we sell a lot of computers here...
http://www.speedgoat.com/catalog.asp?cat=120

i recommend cateye or vetta. they're simple, cheap,
and reliable.

another option would be to look at GPS units for
speedo, etc. although
Speedgoat sells some cycle-specific Garmin units, i
don't think they would
be as effective as some automotive-specific GPS
units.

feel free to ask any questions about bike computers
in general, or certain
models specifically.

m.

Michael Wendell
Speedgoat Bicycles
[EMAIL PROTECTED]

Win a $5000 custom mountain bike, and help fight
breast cancer!
http://www.speedgoat.com





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    >> They [hybrids] have set the standard of using orange cabling, etc. to
    >> identify high voltage/traction wiring to emergency personnel

    Zeke> This sounds like a great idea.... but where to buy bright orange...

    Zeke> On mine, I was thinking of running all of my high voltage cable
    Zeke> inside of liquidtight nonmetallic flex conduit...

You must be able to get shrink wrap tubing in orange.  Here's a candidate:

    http://www.buyheatshrink.com/heatshrinktubing/2to1polyolefin.htm

I see diameters from 3/64" to 6", so you should be able to find the right
diameter.  A 50 ft spool of 3/4" is $25.

-- 
Skip Montanaro - [EMAIL PROTECTED] - http://www.webfast.com/~skip/

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    Roger> For the benefit of those who haven't seen one of these before, EV 
Parts
    Roger> has a picture of the one they sell:

    Roger> 
<http://www.evparts.com/shopping/product_details.php?id=987&product_id=1327> 

Nice writeup here as well:

    http://www.therangerstation.com/tech_library/InertiaSwitch.html

including pictures of an open switch and discussion of its operation.

-- 
Skip Montanaro - [EMAIL PROTECTED] - http://www.webfast.com/~skip/

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On 2 Jul 2007 at 23:32, Joseph T. wrote:

> I know it's off topic, but I had a question about the Honda Insight

Sorry, I hate to be the killjoy, but please take your question to a more 
appropriate venue.

I'm late catching this (been very busy with work and some minor disasters at 
home; no worries, as I say, minor ;-)  However even now I would ask other 
EVDL members not to post further responses to this thread.  The matter is 
better discussed on one of the many quasi-hybrid forums.  Some examples :

http://www.greenhybrid.com/

http://groups.yahoo.com/group/honda-insight/

http://groups.yahoo.com/group/honda-hybrid/

And those are just a few.  A web search will turn up many more.

The EVDL isn't the place to discuss vehicles which derive all of their energy 
from gasoline, except for the subject of converting them to BEV or plug-
hybrid drive.  There are many other (better) places on the 'net to discuss 
these vehicles.

Thanks.

David Roden
EVDL Administrator

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> Has anyone put a bicycle spedo (aka computer) in their ev? 

Andre' Blanchard had a really neat idea for using a bike computer as a "poor 
man's" ammeter/Emeter.
http://www.mail-archive.com/ev@listproc.sjsu.edu/msg06358.html

Lee Hart followed up with a voltage-to-frequency circuit that I've wanted to 
try ever since:
http://www.mail-archive.com/ev@listproc.sjsu.edu/msg06359.html

Cheers,
Claudio

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Hehe, has any of them ever caught fire when recharging?
imagine if journalists were knowledgable people...

Lawrence Rhodes wrote:
http://www.usatoday.com/news/top25-vehicles.htm



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On Tue, Jul 03, 2007 at 04:05:21PM -0700, Lawrence Rhodes wrote:
> http://www.usatoday.com/news/top25-vehicles.htm


ouch.

did at least one catch fire recharging?


-- 
Eduardo K.            | 
http://www.carfun.cl  | I'm white and nerdy
http://ev.nn.cl       |               Weird Al
                      |

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From: Thomas Ward
> I am considering bonding an integrated IGBT DIP module to the
> aluminum base of a watercooled box. Is this sensible?

I wouldn't depend on any kind of adhesive as the sole means of support in an 
application like this. I assume the IGBT will be producing heat, so there will 
be thermal stress on the bond.


--
"Excellence does not require perfection." -- Henry James
--
Lee A. Hart, 814 8th Ave N, Sartell MN 56377, leeahart-at-earthlink.net

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From: Thomas Ward
> Is it a good idea to put dessicant sachets inside a controller?

I think it's a good idea, and worth a try. I've seen evidence of water damage 
inside at least two Curtis controllers, showing that significant amounts of 
water did get inside.


--
"Excellence does not require perfection." -- Henry James
--
Lee A. Hart, 814 8th Ave N, Sartell MN 56377, leeahart-at-earthlink.net

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On Tue, Jul 03, 2007 at 03:25:10PM -0400, TrotFox Greyfoot wrote:
> Tom,
> 
> I've seen you driving this thing around in the videos so I know I must
> be missing something here.  You cannot have a stable vehicle that
> doesn't either use some form of active balancing control (rider on a
> motorcycle, computer in a Segue) or doesn't have at least a 3-point
> suspension.  Therefore either your front wheel is bearing some load
> (which is must unless you've made a higher-powered version of the
> Segue) or your front end is riding on a cushion of air.

you can if you have the center of gravity lower than the axle of
the wheels.

ok, the front wheel will have some load, but very little. it should self 
balance even without it. Think child swing..


-- 
Eduardo K.            | 
http://www.carfun.cl  | I'm white and nerdy
http://ev.nn.cl       |               Weird Al
                      |

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The only negative thing I've ever heard is issues with
a binding clutch cable or some cabling (throttle?)
down the center tunnel.  That may have been just one
model, and three-five years ago...
peace, 

--- Joseph Lado <[EMAIL PROTECTED]> wrote:

> I have a Fiero converted by Solar Electric
> Engineering back in 1993, when they were trying to
> make a business out of converting cars to electric.
> Solar Electric Engineering split into USElectricar
> then died and was reborn as Xebra, then died again,
> then came back as Zap. Gary Starr was the head of
> Solar Electric Engineering when my car was
> converted. They called it the Destiny2000 and the
> sold two models one with solar panels embeded in the
> front and back hoods and one without. I drive my
> Destiny2000, which I call EV SOL to and from work
> every day. About 11 miles total. The longest I have
> ever gone on a single charge was 48.6 miles. The car
> can go easily 75 miles an hour without straining on
> a flat surface. Down hill it will do more. Up hill I
> don't know. I used to have a little trouble in
> second gear getting up hills with my old 1221B
> Curtis controller. I had it rebuilt last year and it
> climbs hills much better now. I love my EV SOL. As a
> daily commuter car it is almost
>  perfect. I even took it to the Power of DC and did
> the EVautoX thing. Man was that fun. For a 14 year
> old as an EV it still works fine. I would recommend
> Fieros as good cars to convert. 
> 
> Joe Lado
> 
> 


Converting a gen. 5 Honda Civic?  My $20 video/DVD
has my '92 sedan, as well as a del Sol and hatch too! 
Learn more at:
www.budget.net/~bbath/CivicWithACord.html
                          ____ 
                     __/__|__\ __        
  =D-------/    -  -         \  
                     'O'-----'O'-'
Would you still drive your car if the tailpipe came out of the steering wheel? 
Are you saving any gas for your kids?


       
____________________________________________________________________________________
Moody friends. Drama queens. Your life? Nope! - their life, your story. Play 
Sims Stories at Yahoo! Games.
http://sims.yahoo.com/  

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