Re: [MBZ] How to remove tight lug bolts?

2006-09-24 Thread P. D. Ferguson



When I bought some WallyWorld tires for MrTaurus last winter, the tire guy
put a torque limiter bar on the impact wrench, then burped the lugs down
snug with an educated finger on the throttle, making the torque bar 
superfluous.
He then got out a micrometer torque wrench, torqued all twenty lugs down 
in

stages, handed the wrench to the porter and went for a drive around the
building. When he pulled back in, the porter went around the car with the
torque wrench again. Better treatment than my lugs had ever had at any 
other

shop.



   I have had two sets of TireRack-purchased tires mounted 
at a relatively new Super WallyWorld($7.95 per tire lifetime balance) and 
watched both times as the tech used a torque wrench to tighten the lugs--the 
receipt includes a print out of the torque applied.  I suspect that WWorld 
must have had some unhappy experiences which resulted in this procedure.

 Peter Ferguson
  1983 300TD 



Re: [MBZ] How to remove tight lug bolts?

2006-09-24 Thread Alex Chamberlain

On 9/23/06, Mitch Haley [EMAIL PROTECTED] wrote:


I think it's national policy. (Like Discount Tire claims it's their national
policy, but at Discounts near me, they just run them down with impact. Even
have signs in the windows claiming we handtorque all wheels.)



I bought tires at Discount once in part because of that promise.
Watched through the window between the waiting area and service bay as
the tech ran the bolts all the way in with the air wrench, then made a
great show of walking around the car with a clicker torque wrench,
which clicked on each nut as soon as he started pulling on it
(obviously because the bolts were way overtight!).  Needless to say
that was the first and last time I went there.  I bet handtorquing
means the same thing to a lot of tire monkeys.

Alex Chamberlain
'87 300D Turbo
'93 Isuzu Trooper



Re: [MBZ] How to remove tight lug bolts?

2006-09-24 Thread Hendrik Riessen

Merc spec is 81 foot/pounds, which mine are.
The tire place I use has torque wrenches and use them.

- Original Message - 
From: LarryT [EMAIL PROTECTED]

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Sunday, September 24, 2006 5:17 AM
Subject: Re: [MBZ] How to remove tight lug bolts?




The typical torque for a wheel with 5 lugnuts/bolts is approx. 90'#'s - in
addition to the difficulty removing the nuts/bolts when changing a tire,
there's a likelyhood the rotors were warped when they were over-torqued.

Larry T (67 MGB, 74 911, 78 240D, 91 300D)




Re: [MBZ] How to remove tight lug bolts?

2006-09-24 Thread Jimmie Watkins

Thanks for all the input, I had mixed results and learned quite a bit from
the responses and even picked up something on my own that I was not aware
of.  The lug bolt hex heads are hollow and have a plastic cap.  That allowed
me to use a large punch and hammer to bang away on the bolt without a lot of
slipping.  Bang, squirt and impact, however, one came out and the hex broke
off the other.

I continue to have good luck like this, now I'll gain the experience of
drilling out the bolt and finding out how good I was at using my drill
doctor.  Opportunities pop up everywhere when I lead a clean life.  This
could have happened on the road in a far away land.

Thanks for all the tips.  Hearing the stories about tire shops makes me glad
I got the equipment to do my own.

Harry


On 9/23/06, Alex Chamberlain [EMAIL PROTECTED] wrote:


On 9/23/06, Mitch Haley [EMAIL PROTECTED] wrote:

 I think it's national policy. (Like Discount Tire claims it's their
national
 policy, but at Discounts near me, they just run them down with impact.
Even
 have signs in the windows claiming we handtorque all wheels.)


I bought tires at Discount once in part because of that promise.
Watched through the window between the waiting area and service bay as
the tech ran the bolts all the way in with the air wrench, then made a
great show of walking around the car with a clicker torque wrench,
which clicked on each nut as soon as he started pulling on it
(obviously because the bolts were way overtight!).  Needless to say
that was the first and last time I went there.  I bet handtorquing
means the same thing to a lot of tire monkeys.

Alex Chamberlain
'87 300D Turbo
'93 Isuzu Trooper

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Re: [MBZ] How to remove tight lug bolts?

2006-09-24 Thread Mitch Haley
P. D. Ferguson wrote:

 I have had two sets of TireRack-purchased tires mounted
 at a relatively new Super WallyWorld($7.95 per tire lifetime balance) and
 watched both times as the tech used a torque wrench to tighten the lugs--the
 receipt includes a print out of the torque applied. 

My WW tire/oil shop is only about three years old. I got the same print-out,
the listed torque was five or ten ft-lb more than Ford quotes in the FSM, 
but I don't really care if the lugs are exactly to spec, as long as it's in
the ballpark and the same torque on each nut. 

I once tried to re-torque the lugs after having my tires balanced at a
local garage (full line service, not just tires). Could not get several of
the nuts loose. Took the car back, and they had to drill several of them.
The owner could not understand it, as the guy who did the original work
had one of the weaker impact guns in the shop, and they couldn't get
the nuts off with a I-R 2131. When I mentioned that spec was 85 ft-lb on
that car, not 200-300ft-lb, the owner told me I didn't know what I was
talking about. I argued with him a bit to see if it was possible to teach
him anything, but he was adamant. They replaced the affected lugs and
nuts. I replaced a warped wheel at my own expense, I would have had to
sue the idiots before they'd admit they could have damaged a wheel. Never
went there again. It's under new ownership, but I still won't go there
for any reason.



Re: [MBZ] How to remove tight lug bolts?

2006-09-24 Thread LarryT

Thanks Hendrik -
When I said *approx* 90#'s I was hoping someone would come out with the 
specific number - so I didn't have to look it up.  ;-)


Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.
- Original Message - 
From: Hendrik Riessen [EMAIL PROTECTED]

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Saturday, September 23, 2006 8:51 PM
Subject: Re: [MBZ] How to remove tight lug bolts?



Merc spec is 81 foot/pounds, which mine are.
The tire place I use has torque wrenches and use them.

- Original Message - 
From: LarryT [EMAIL PROTECTED]

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Sunday, September 24, 2006 5:17 AM
Subject: Re: [MBZ] How to remove tight lug bolts?




The typical torque for a wheel with 5 lugnuts/bolts is approx. 90'#'s - 
in

addition to the difficulty removing the nuts/bolts when changing a tire,
there's a likelyhood the rotors were warped when they were over-torqued.

Larry T (67 MGB, 74 911, 78 240D, 91 300D)


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Re: [MBZ] How to remove tight lug bolts?

2006-09-23 Thread Tom Hargrave
I've had the same issue with my 300SDL and I took it down to the local tire
shop. They spun them right out with their impact wrench. Apparently, my air
powered impact wrench does not work as well as theirs does. Probably has
something to do with the $38.00 price tag.


Thanks,
Tom Hargrave
256-656-1924
www.kegkits.com

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Jimmie Watkins
Sent: Saturday, September 23, 2006 1:32 PM
To: mercedes@okiebenz.com
Subject: [MBZ] How to remove tight lug bolts?

86 SDL, two bolts are showing no signs of giving up their grip.  What are
some things that have worked?  What will break first if I really get on them
with a cheater?  They are soaking in kroil right now and I have just about
worn out a cheap HF impact socket.

Thanks
Harry
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Re: [MBZ] How to remove tight lug bolts?

2006-09-23 Thread Robert Tara Ludwick
If you have the air tools, an impact is less likely to twist anything 
you don't want twisted than a cheater bar, but if the bar is the only 
thing that is going to do it, get a good long one and instead of steady 
pressure, jump on it in short bursts to crack it loosethen find the 
last guy to put the bolts on so tight and take the cheater bar  to him :-)


--Robert

Jimmie Watkins wrote:

86 SDL, two bolts are showing no signs of giving up their grip.  What are
some things that have worked?  What will break first if I really get on them
with a cheater?  They are soaking in kroil right now and I have just about
worn out a cheap HF impact socket.

Thanks
Harry
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Re: [MBZ] How to remove tight lug bolts?

2006-09-23 Thread OK Don

A friend of mine had a 560SEL with stuck lug bolts. A large impact
wrench eventually broke off 5 bolts. He had to drill them out. They
broke where the thinner shaft behind the hex meets the spherical
section that fits the wheel. If the last guy (a brake shop) to touch
those bolts hadn't been 800 miles away, I'm sure a cheater bar would
have been applied to his head.

On 9/23/06, Robert  Tara Ludwick [EMAIL PROTECTED] wrote:

If you have the air tools, an impact is less likely to twist anything
you don't want twisted than a cheater bar, but if the bar is the only
thing that is going to do it, get a good long one and instead of steady
pressure, jump on it in short bursts to crack it loosethen find the
last guy to put the bolts on so tight and take the cheater bar  to him :-)

--Robert


--
OK Don, KD5NRO
Norman, OK
The Americans will always do the right thing... after they've
exhausted all the alternatives.
Sir Winston Churchill
'90 300D, '87 300SDL, '81 240D, '78 450SLC, '97 Ply Grand Voyager



Re: [MBZ] How to remove tight lug bolts?

2006-09-23 Thread LarryT
You wrote:A friend of mine had a 560SEL with stuck lug bolts. A large 
impact

wrench eventually broke off 5 bolts. He had to drill them out. 


There's is nothing more aggravating than to discover some tire changer has 
put 200#'s of torque on the lugnuts!   Especially if you discover it while 
trying to change a flat tire next to a busy highway, in the dark, in the 
rain or snow.   Those guys should be tracked down and tortured!


The typical torque for a wheel with 5 lugnuts/bolts is approx. 90'#'s - in 
addition to the difficulty removing the nuts/bolts when changing a tire, 
there's a likelyhood the rotors were warped when they were over-torqued.


Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.
- Original Message - 
From: OK Don [EMAIL PROTECTED]
To: [EMAIL PROTECTED]; Mercedes Discussion List 
mercedes@okiebenz.com

Sent: Saturday, September 23, 2006 3:12 PM
Subject: Re: [MBZ] How to remove tight lug bolts?



A friend of mine had a 560SEL with stuck lug bolts. A large impact
wrench eventually broke off 5 bolts. He had to drill them out. They
broke where the thinner shaft behind the hex meets the spherical
section that fits the wheel. If the last guy (a brake shop) to touch
those bolts hadn't been 800 miles away, I'm sure a cheater bar would
have been applied to his head.

On 9/23/06, Robert  Tara Ludwick [EMAIL PROTECTED] wrote:

If you have the air tools, an impact is less likely to twist anything
you don't want twisted than a cheater bar, but if the bar is the only
thing that is going to do it, get a good long one and instead of steady
pressure, jump on it in short bursts to crack it loosethen find the
last guy to put the bolts on so tight and take the cheater bar  to him 
:-)


--Robert


--
OK Don, KD5NRO
Norman, OK
The Americans will always do the right thing... after they've
exhausted all the alternatives.
Sir Winston Churchill
'90 300D, '87 300SDL, '81 240D, '78 450SLC, '97 Ply Grand Voyager

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Re: [MBZ] How to remove tight lug bolts?

2006-09-23 Thread Peter Frederick
This is a serious problem with tire shops and gas stations -- those lug 
bolts MUST be torqued correctly or they can bend and stick.


If the above methods do not work, and it's likely they will, here's 
what you do:


Pull the center cover off and pry out the dust cap (front wheel) -- 
using a chisel, unscrew the clamp bolt and remove the wheel bearing 
retainer nut.  Remove brake line and sensor wires, and uscrew caliper, 
then pull wheel, hub, and caliper off the car.


Drill out the bolt from behind.

DO NOT use a torch, you will ruin the bearings, races, hub, and risk 
setting the car on fire, to say nothing of warping the wheel.


Once you get the wheel off, have it check for warpage -- overtightening 
sometimes warps them enough that they are useless.


Peter




Re: [MBZ] How to remove tight lug bolts?

2006-09-23 Thread Robert Tara Ludwick
Around here, none of the tire/brake shops/dealerships even know what a 
torque wrench is when it comes to wheels, except surprisingly, Wal Mart 
of all places. They've been stuck with the bill for so many bent wheels 
and rotors that now, at least in this area, they at least use torque 
sticks on all wheel mounts ( and they will instantly fire any employee 
who sticks a wheel on without using them). Although their torque chart 
isn't completely accurate, at least they are close and all the bolts get 
pulled down evenly.


Robert

LarryT wrote:
You wrote:A friend of mine had a 560SEL with stuck lug bolts. A large 
impact
  

wrench eventually broke off 5 bolts. He had to drill them out. 



There's is nothing more aggravating than to discover some tire changer has 
put 200#'s of torque on the lugnuts!   Especially if you discover it while 
trying to change a flat tire next to a busy highway, in the dark, in the 
rain or snow.   Those guys should be tracked down and tortured!


The typical torque for a wheel with 5 lugnuts/bolts is approx. 90'#'s - in 
addition to the difficulty removing the nuts/bolts when changing a tire, 
there's a likelyhood the rotors were warped when they were over-torqued.


Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.
- Original Message - 
From: OK Don [EMAIL PROTECTED]
To: [EMAIL PROTECTED]; Mercedes Discussion List 
mercedes@okiebenz.com

Sent: Saturday, September 23, 2006 3:12 PM
Subject: Re: [MBZ] How to remove tight lug bolts?


  

A friend of mine had a 560SEL with stuck lug bolts. A large impact
wrench eventually broke off 5 bolts. He had to drill them out. They
broke where the thinner shaft behind the hex meets the spherical
section that fits the wheel. If the last guy (a brake shop) to touch
those bolts hadn't been 800 miles away, I'm sure a cheater bar would
have been applied to his head.

On 9/23/06, Robert  Tara Ludwick [EMAIL PROTECTED] wrote:


If you have the air tools, an impact is less likely to twist anything
you don't want twisted than a cheater bar, but if the bar is the only
thing that is going to do it, get a good long one and instead of steady
pressure, jump on it in short bursts to crack it loosethen find the
last guy to put the bolts on so tight and take the cheater bar  to him 
:-)


--Robert
  

--
OK Don, KD5NRO
Norman, OK
The Americans will always do the right thing... after they've
exhausted all the alternatives.
Sir Winston Churchill
'90 300D, '87 300SDL, '81 240D, '78 450SLC, '97 Ply Grand Voyager

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Re: [MBZ] How to remove tight lug bolts?

2006-09-23 Thread Mitch Haley
Tom Hargrave wrote:
 
 I've had the same issue with my 300SDL and I took it down to the local tire
 shop. They spun them right out with their impact wrench. 

Almost any shop you go into, at least one guy is going to own an IR 2131,
or its replacement, the 2131ti. The early (sub-$200) version was rated
at 600ft-lb in reverse, the ti model is slightly stronger and not slightly
more expensive. I went for the $125 choice, a Chicago Pneumatic that was
rated at 500ft-lb or more, I think the model was CP736. The current
choices from CP are the 7733 (550ft-lb max) for around $100 or the 749
for around $150 with 625ft-lb reverse. Nothing beats a really strong
air impact wrench when you can't apply much heat, like when the bolt
goes through an aluminum wheel.



Re: [MBZ] How to remove tight lug bolts?

2006-09-23 Thread Mitch Haley
Robert  Tara Ludwick wrote:
 
 Around here, none of the tire/brake shops/dealerships even know what a
 torque wrench is when it comes to wheels, except surprisingly, Wal Mart
 of all places. They've been stuck with the bill for so many bent wheels
 and rotors that now, at least in this area, they at least use torque
 sticks on all wheel mounts

I think it's national policy. (Like Discount Tire claims it's their national
policy, but at Discounts near me, they just run them down with impact. Even
have signs in the windows claiming we handtorque all wheels.)

When I bought some WallyWorld tires for MrTaurus last winter, the tire guy
put a torque limiter bar on the impact wrench, then burped the lugs down
snug with an educated finger on the throttle, making the torque bar superfluous.
He then got out a micrometer torque wrench, torqued all twenty lugs down in
stages, handed the wrench to the porter and went for a drive around the
building. When he pulled back in, the porter went around the car with the
torque wrench again. Better treatment than my lugs had ever had at any other
shop.