Inline power supply (was: Re: Longer XO transformer power cord in the plans?)

2010-03-16 Thread Sascha Silbe

On Sun, May 31, 2009 at 12:23:37AM -0400, John Watlington wrote:

We are considering changing from a wall wart design to an inline 
design, for the following reasons: [...]
What got of this idea? The XO-1.5s that just arrived included a wall 
wart again - a bit larger than the XO-1 one, so I had to completely cut 
off the US - CEE 7/4 plug adapter, making it unsafe to use as it's 
possible for a child to touch the live contacts when the power supply is 
plugged in about half-way. :-/
(Yes, I do realise this is probably about the same level of safety most 
US children are exposed to).


CU Sascha

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Re: Inline power supply (was: Re: Longer XO transformer power cord in the plans?)

2010-03-16 Thread John Watlington

The inline adapter is still slated for production, but due to supplier
issues didn't ship with the ramp units.   Instead, the ramp units
(and some early production) will ship with a stock white wall-mount
unit.

Would you rather that I held up your test unit while we waited
for the supplier to provide them ?

wad

On Mar 16, 2010, at 9:49 AM, Sascha Silbe wrote:

 On Sun, May 31, 2009 at 12:23:37AM -0400, John Watlington wrote:
 
 We are considering changing from a wall wart design to an inline design, 
 for the following reasons: [...]
 What got of this idea? The XO-1.5s that just arrived included a wall wart 
 again - a bit larger than the XO-1 one, so I had to completely cut off the US 
 - CEE 7/4 plug adapter, making it unsafe to use as it's possible for a child 
 to touch the live contacts when the power supply is plugged in about 
 half-way. :-/
 (Yes, I do realise this is probably about the same level of safety most US 
 children are exposed to).
 
 CU Sascha
 
 -- 
 http://sascha.silbe.org/
 http://www.infra-silbe.de/

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Re: Inline power supply (was: Re: Longer XO transformer power cord in the plans?)

2010-03-16 Thread Sascha Silbe

On Tue, Mar 16, 2010 at 12:13:43PM -0400, John Watlington wrote:


The inline adapter is still slated for production, but due to supplier
issues didn't ship with the ramp units.

Thanks, that's good news!

Would you rather that I held up your test unit while we waited for the 
supplier to provide them ?
Seems like my message could be interpreted as some kind of complaint. It 
wasn't my intention, but re-reading it myself I can see why you took it 
that way. I apologize for that.
I'm aware I got a developer unit (and am quite grateful for that!), 
not a production one which would most likely be shipped with a plug 
matching the local sockets. I was mostly worried that others might face 
the same plug compatibility problems and not be careful enough, 
especially after having read reports about XO-1 wall warts being 
repaired in ways that gave me the creeps.


CU Sascha

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Re: Longer XO transformer power cord in the plans?

2009-06-01 Thread Gary C Martin
On 31 May 2009, at 15:34, Reinder de Haan wrote:
 Tiago Marques wrote:
 On 5/31/09, Reinder de Haan r...@mveas.com wrote:

 Sascha Silbe wrote:
 On Sun, May 31, 2009 at 03:16:53PM +1000, James Cameron wrote:

 1.  Earthing.  The current design has no earth at the AC end,  
 and is
 isolated in relation to the DC end.  An earthed AC plug in some
 countries produces a more reliable and positive insertion and  
 anchoring.
 All travel adapters (power outlet adapters) I've come across so  
 far
 had no earthing so would be impossible to use (unaltered). Of  
 course
 this wouldn't be much of a change as the current wall warts also  
 don't
 fit any adapter I've seen at shops. At SugarCamp in Paris, quite  
 a few
 people (including myself) had custom ones, i.e. with mechanic
 alterations.
 Personally, I feel comfortable making minor mechanic changes to an
 adapter, but I won't usually dare using a non-earthing adapter  
 with a
 device having an earthed plug (unless I know for sure this is  
 safe).

 Actually, if you are able to use a standard plug (e.g. IEC-60320- 
 C5/C6)
 at the power supply end, above won't apply at all as it's usually  
 easy
 to get a matching cable, no travel adapter needed. :)
 +1 for inline adaptor its MUCH easier to exchange only the mains  
 cable:
 1) when its demaged
 2) when shiping to a different part of the world
 you would need only one powersupply brick for (almost?) all or the  
 world.
 i have seen some companies ship a couple of different cables so the
 device is usable almost everywhere and doesn't need to be custom
 packed/country.

 i would go which IEC-60320 C8/C9 which is used for half of the  
 laptops
 today.

 Completely not the picture around this part of Europe. Most of them
 come with C13 and some are being sold with C7, which is pretty much a

 oops i meant C7/C8 NOT C9!!

This map appeared in my feeds today, a nice illustration of world  
usage (don't know how accurate it is, but seems good from what I know  
of):

http://www.eurocom.com/support/images/plug_map.jpg

Regards,
--Gary

 standard for other types electronics. C13 would be my favorite, if  
 the
 size of the plug is not an issue, since it is also the standard for
 computer power supplies. As mentioned above, C5 would also be sweet.

 both are an earthed connector and so 'require' an earthed outlet.
 combined with that almost all power supplies i have seen with a C5/ 
 C6 or
 C13/C14 connect the earth input to the ground/0V dc output...
 if you insert such power supply into an not earthed outlet (which are
 quite common)
 your whole laptop will be at ~1/2*Uin Vac due to the filter capacitors
 in the mains filter.
 which gives a nasty shock if you touch both a non insulated part of  
 your
 laptop and a earthed object..


 As for safety, adding something like the cable plug of the original
 Xbox pads would work perfectly and it's not as expensive as Apple's
 magnetic plug. Cost of this is something I have no clue about.

 Best regards,

 Tiago Marques

 i feel a earthed design only increases the risks, even more so  
 when you
 cant depend on the quality of the mains supply.
 the only advantage to the earthed design that im aware of is that  
 the
 power supply easier(cheaper?) meets EMC/FCC regulations.

 I hope future XO versions will still have the same broad power  
 input
 specs as the XO-1. It's been very useful already (e.g. cable-only  
 car
 adapter, no voltage conversion or even voltage limit necessary).

 CU Sascha


 

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Re: Longer XO transformer power cord in the plans?

2009-06-01 Thread Walter Bender
The chart is of limited utility. For example, Argentina and Oz share
the same socket except that the pins are different lengths, so that if
you try to import an Oz plug into Argentina, you will get stopped in
customs. (Lesson learned the hard way.)

-walter

On Mon, Jun 1, 2009 at 12:06 PM, Gary C Martin g...@garycmartin.com wrote:
 On 31 May 2009, at 15:34, Reinder de Haan wrote:
 Tiago Marques wrote:
 On 5/31/09, Reinder de Haan r...@mveas.com wrote:

 Sascha Silbe wrote:
 On Sun, May 31, 2009 at 03:16:53PM +1000, James Cameron wrote:

 1.  Earthing.  The current design has no earth at the AC end,
 and is
 isolated in relation to the DC end.  An earthed AC plug in some
 countries produces a more reliable and positive insertion and
 anchoring.
 All travel adapters (power outlet adapters) I've come across so
 far
 had no earthing so would be impossible to use (unaltered). Of
 course
 this wouldn't be much of a change as the current wall warts also
 don't
 fit any adapter I've seen at shops. At SugarCamp in Paris, quite
 a few
 people (including myself) had custom ones, i.e. with mechanic
 alterations.
 Personally, I feel comfortable making minor mechanic changes to an
 adapter, but I won't usually dare using a non-earthing adapter
 with a
 device having an earthed plug (unless I know for sure this is
 safe).

 Actually, if you are able to use a standard plug (e.g. IEC-60320-
 C5/C6)
 at the power supply end, above won't apply at all as it's usually
 easy
 to get a matching cable, no travel adapter needed. :)
 +1 for inline adaptor its MUCH easier to exchange only the mains
 cable:
 1) when its demaged
 2) when shiping to a different part of the world
 you would need only one powersupply brick for (almost?) all or the
 world.
 i have seen some companies ship a couple of different cables so the
 device is usable almost everywhere and doesn't need to be custom
 packed/country.

 i would go which IEC-60320 C8/C9 which is used for half of the
 laptops
 today.

 Completely not the picture around this part of Europe. Most of them
 come with C13 and some are being sold with C7, which is pretty much a

 oops i meant C7/C8 NOT C9!!

 This map appeared in my feeds today, a nice illustration of world
 usage (don't know how accurate it is, but seems good from what I know
 of):

        http://www.eurocom.com/support/images/plug_map.jpg

 Regards,
 --Gary

 standard for other types electronics. C13 would be my favorite, if
 the
 size of the plug is not an issue, since it is also the standard for
 computer power supplies. As mentioned above, C5 would also be sweet.

 both are an earthed connector and so 'require' an earthed outlet.
 combined with that almost all power supplies i have seen with a C5/
 C6 or
 C13/C14 connect the earth input to the ground/0V dc output...
 if you insert such power supply into an not earthed outlet (which are
 quite common)
 your whole laptop will be at ~1/2*Uin Vac due to the filter capacitors
 in the mains filter.
 which gives a nasty shock if you touch both a non insulated part of
 your
 laptop and a earthed object..


 As for safety, adding something like the cable plug of the original
 Xbox pads would work perfectly and it's not as expensive as Apple's
 magnetic plug. Cost of this is something I have no clue about.

 Best regards,

 Tiago Marques

 i feel a earthed design only increases the risks, even more so
 when you
 cant depend on the quality of the mains supply.
 the only advantage to the earthed design that im aware of is that
 the
 power supply easier(cheaper?) meets EMC/FCC regulations.

 I hope future XO versions will still have the same broad power
 input
 specs as the XO-1. It's been very useful already (e.g. cable-only
 car
 adapter, no voltage conversion or even voltage limit necessary).

 CU Sascha


 

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Sugar Labs
http://www.sugarlabs.org
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Re: Longer XO transformer power cord in the plans?

2009-05-31 Thread Sascha Silbe

On Sun, May 31, 2009 at 03:16:53PM +1000, James Cameron wrote:


1.  Earthing.  The current design has no earth at the AC end, and is
isolated in relation to the DC end.  An earthed AC plug in some
countries produces a more reliable and positive insertion and 
anchoring.
All travel adapters (power outlet adapters) I've come across so far 
had no earthing so would be impossible to use (unaltered). Of course 
this wouldn't be much of a change as the current wall warts also don't 
fit any adapter I've seen at shops. At SugarCamp in Paris, quite a few 
people (including myself) had custom ones, i.e. with mechanic 
alterations.
Personally, I feel comfortable making minor mechanic changes to an 
adapter, but I won't usually dare using a non-earthing adapter with a 
device having an earthed plug (unless I know for sure this is safe).


Actually, if you are able to use a standard plug (e.g. IEC-60320-C5/C6) 
at the power supply end, above won't apply at all as it's usually easy 
to get a matching cable, no travel adapter needed. :)


I hope future XO versions will still have the same broad power input 
specs as the XO-1. It's been very useful already (e.g. cable-only car 
adapter, no voltage conversion or even voltage limit necessary).


CU Sascha

--
http://sascha.silbe.org/
http://www.infra-silbe.de/

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Re: Longer XO transformer power cord in the plans?

2009-05-31 Thread Reinder de Haan


Sascha Silbe wrote:
 On Sun, May 31, 2009 at 03:16:53PM +1000, James Cameron wrote:
 
 1.  Earthing.  The current design has no earth at the AC end, and is
 isolated in relation to the DC end.  An earthed AC plug in some
 countries produces a more reliable and positive insertion and anchoring.
 All travel adapters (power outlet adapters) I've come across so far
 had no earthing so would be impossible to use (unaltered). Of course
 this wouldn't be much of a change as the current wall warts also don't
 fit any adapter I've seen at shops. At SugarCamp in Paris, quite a few
 people (including myself) had custom ones, i.e. with mechanic
 alterations.
 Personally, I feel comfortable making minor mechanic changes to an
 adapter, but I won't usually dare using a non-earthing adapter with a
 device having an earthed plug (unless I know for sure this is safe).
 
 Actually, if you are able to use a standard plug (e.g. IEC-60320-C5/C6)
 at the power supply end, above won't apply at all as it's usually easy
 to get a matching cable, no travel adapter needed. :)

+1 for inline adaptor its MUCH easier to exchange only the mains cable:
1) when its demaged
2) when shiping to a different part of the world
 you would need only one powersupply brick for (almost?) all or the world.
i have seen some companies ship a couple of different cables so the
device is usable almost everywhere and doesn't need to be custom
packed/country.

i would go which IEC-60320 C8/C9 which is used for half of the laptops
today.

i feel a earthed design only increases the risks, even more so when you
cant depend on the quality of the mains supply.
the only advantage to the earthed design that im aware of is that the
power supply easier(cheaper?) meets EMC/FCC regulations.

 
 I hope future XO versions will still have the same broad power input
 specs as the XO-1. It's been very useful already (e.g. cable-only car
 adapter, no voltage conversion or even voltage limit necessary).
 
 CU Sascha
 
 
 
 
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Re: Longer XO transformer power cord in the plans?

2009-05-31 Thread Bert Freudenberg
On 31.05.2009, at 06:23, John Watlington wrote:

 I am still getting quotes to see how this change might
 impact the adapter cost, and getting the industrial designers
 to think about it.


Are you having them think of daisy-chaining, too? Like older PCs  
having both a C14 power inlet and a C13 outlet ...

- Bert -


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Re: Longer XO transformer power cord in the plans?

2009-05-31 Thread Tiago Marques
On 5/31/09, James Cameron qu...@laptop.org wrote:
 I know of no such plans, but the physics of the configuration has a
 bearing ...

 1.  a longer cable has a larger voltage drop, and so a greater amount of
 power is lost as heat, leading to greater inefficiency of power use,

 2.  compensating for the voltage drop can only be done by either raising
 the design voltage on the cable, or increasing the cross sectional area
 of the copper,

 3.  raising the design voltage is an unattractive option, since it would
 expose the user to greater risk,

 4.  increasing the cross sectional area would make the cable much
 heavier, and a substantially higher cost, which would vary according to
 metal prices,

 5.  increasing the length may also increase the trip hazard, and so
 further reinforcement of the sheath and restraint points may be
 required,

 6.  not every child will need an extra two metres.

I have no idea of the kind of infrastructures kids have on the target
market of the project, at least in developed countries it is a
necessity for me, hence the e-mail I sent.


 Can you balance this against against the cost of properly placed
 domestic 110V or 240V outlets?

Nope, I understand that.

Best regards,

Tiago Marques


 --
 James Cameronmailto:qu...@us.netrek.org http://quozl.netrek.org/
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Re: Longer XO transformer power cord in the plans?

2009-05-31 Thread Tiago Marques
On 5/31/09, Reinder de Haan r...@mveas.com wrote:


 Sascha Silbe wrote:
 On Sun, May 31, 2009 at 03:16:53PM +1000, James Cameron wrote:

 1.  Earthing.  The current design has no earth at the AC end, and is
 isolated in relation to the DC end.  An earthed AC plug in some
 countries produces a more reliable and positive insertion and anchoring.
 All travel adapters (power outlet adapters) I've come across so far
 had no earthing so would be impossible to use (unaltered). Of course
 this wouldn't be much of a change as the current wall warts also don't
 fit any adapter I've seen at shops. At SugarCamp in Paris, quite a few
 people (including myself) had custom ones, i.e. with mechanic
 alterations.
 Personally, I feel comfortable making minor mechanic changes to an
 adapter, but I won't usually dare using a non-earthing adapter with a
 device having an earthed plug (unless I know for sure this is safe).

 Actually, if you are able to use a standard plug (e.g. IEC-60320-C5/C6)
 at the power supply end, above won't apply at all as it's usually easy
 to get a matching cable, no travel adapter needed. :)

 +1 for inline adaptor its MUCH easier to exchange only the mains cable:
 1) when its demaged
 2) when shiping to a different part of the world
  you would need only one powersupply brick for (almost?) all or the world.
 i have seen some companies ship a couple of different cables so the
 device is usable almost everywhere and doesn't need to be custom
 packed/country.

 i would go which IEC-60320 C8/C9 which is used for half of the laptops
 today.

Completely not the picture around this part of Europe. Most of them
come with C13 and some are being sold with C7, which is pretty much a
standard for other types electronics. C13 would be my favorite, if the
size of the plug is not an issue, since it is also the standard for
computer power supplies. As mentioned above, C5 would also be sweet.

As for safety, adding something like the cable plug of the original
Xbox pads would work perfectly and it's not as expensive as Apple's
magnetic plug. Cost of this is something I have no clue about.

Best regards,

Tiago Marques


 i feel a earthed design only increases the risks, even more so when you
 cant depend on the quality of the mains supply.
 the only advantage to the earthed design that im aware of is that the
 power supply easier(cheaper?) meets EMC/FCC regulations.


 I hope future XO versions will still have the same broad power input
 specs as the XO-1. It's been very useful already (e.g. cable-only car
 adapter, no voltage conversion or even voltage limit necessary).

 CU Sascha


 

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Re: Longer XO transformer power cord in the plans?

2009-05-31 Thread Reinder de Haan

Tiago Marques wrote:
 On 5/31/09, Reinder de Haan r...@mveas.com wrote:

 Sascha Silbe wrote:
 On Sun, May 31, 2009 at 03:16:53PM +1000, James Cameron wrote:

 1.  Earthing.  The current design has no earth at the AC end, and is
 isolated in relation to the DC end.  An earthed AC plug in some
 countries produces a more reliable and positive insertion and anchoring.
 All travel adapters (power outlet adapters) I've come across so far
 had no earthing so would be impossible to use (unaltered). Of course
 this wouldn't be much of a change as the current wall warts also don't
 fit any adapter I've seen at shops. At SugarCamp in Paris, quite a few
 people (including myself) had custom ones, i.e. with mechanic
 alterations.
 Personally, I feel comfortable making minor mechanic changes to an
 adapter, but I won't usually dare using a non-earthing adapter with a
 device having an earthed plug (unless I know for sure this is safe).

 Actually, if you are able to use a standard plug (e.g. IEC-60320-C5/C6)
 at the power supply end, above won't apply at all as it's usually easy
 to get a matching cable, no travel adapter needed. :)
 +1 for inline adaptor its MUCH easier to exchange only the mains cable:
 1) when its demaged
 2) when shiping to a different part of the world
  you would need only one powersupply brick for (almost?) all or the world.
 i have seen some companies ship a couple of different cables so the
 device is usable almost everywhere and doesn't need to be custom
 packed/country.

 i would go which IEC-60320 C8/C9 which is used for half of the laptops
 today.
 
 Completely not the picture around this part of Europe. Most of them
 come with C13 and some are being sold with C7, which is pretty much a

oops i meant C7/C8 NOT C9!!

 standard for other types electronics. C13 would be my favorite, if the
 size of the plug is not an issue, since it is also the standard for
 computer power supplies. As mentioned above, C5 would also be sweet.

both are an earthed connector and so 'require' an earthed outlet.
combined with that almost all power supplies i have seen with a C5/C6 or
C13/C14 connect the earth input to the ground/0V dc output...
if you insert such power supply into an not earthed outlet (which are
quite common)
your whole laptop will be at ~1/2*Uin Vac due to the filter capacitors
in the mains filter.
which gives a nasty shock if you touch both a non insulated part of your
laptop and a earthed object..


 As for safety, adding something like the cable plug of the original
 Xbox pads would work perfectly and it's not as expensive as Apple's
 magnetic plug. Cost of this is something I have no clue about.
 
 Best regards,
 
 Tiago Marques
 
 i feel a earthed design only increases the risks, even more so when you
 cant depend on the quality of the mains supply.
 the only advantage to the earthed design that im aware of is that the
 power supply easier(cheaper?) meets EMC/FCC regulations.

 I hope future XO versions will still have the same broad power input
 specs as the XO-1. It's been very useful already (e.g. cable-only car
 adapter, no voltage conversion or even voltage limit necessary).

 CU Sascha


 

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Re: Longer XO transformer power cord in the plans?

2009-05-31 Thread Tiago Marques
On Sun, May 31, 2009 at 3:34 PM, Reinder de Haan r...@mveas.com wrote:


 Tiago Marques wrote:
  On 5/31/09, Reinder de Haan r...@mveas.com wrote:
 
  Sascha Silbe wrote:
  On Sun, May 31, 2009 at 03:16:53PM +1000, James Cameron wrote:
 
  1.  Earthing.  The current design has no earth at the AC end, and is
  isolated in relation to the DC end.  An earthed AC plug in some
  countries produces a more reliable and positive insertion and
 anchoring.
  All travel adapters (power outlet adapters) I've come across so far
  had no earthing so would be impossible to use (unaltered). Of course
  this wouldn't be much of a change as the current wall warts also don't
  fit any adapter I've seen at shops. At SugarCamp in Paris, quite a few
  people (including myself) had custom ones, i.e. with mechanic
  alterations.
  Personally, I feel comfortable making minor mechanic changes to an
  adapter, but I won't usually dare using a non-earthing adapter with a
  device having an earthed plug (unless I know for sure this is safe).
 
  Actually, if you are able to use a standard plug (e.g. IEC-60320-C5/C6)
  at the power supply end, above won't apply at all as it's usually easy
  to get a matching cable, no travel adapter needed. :)
  +1 for inline adaptor its MUCH easier to exchange only the mains cable:
  1) when its demaged
  2) when shiping to a different part of the world
   you would need only one powersupply brick for (almost?) all or the
 world.
  i have seen some companies ship a couple of different cables so the
  device is usable almost everywhere and doesn't need to be custom
  packed/country.
 
  i would go which IEC-60320 C8/C9 which is used for half of the laptops
  today.
 
  Completely not the picture around this part of Europe. Most of them
  come with C13 and some are being sold with C7, which is pretty much a

 oops i meant C7/C8 NOT C9!!

  standard for other types electronics. C13 would be my favorite, if the
  size of the plug is not an issue, since it is also the standard for
  computer power supplies. As mentioned above, C5 would also be sweet.

 both are an earthed connector and so 'require' an earthed outlet.
 combined with that almost all power supplies i have seen with a C5/C6 or
 C13/C14 connect the earth input to the ground/0V dc output...
 if you insert such power supply into an not earthed outlet (which are
 quite common)
 your whole laptop will be at ~1/2*Uin Vac due to the filter capacitors
 in the mains filter.
 which gives a nasty shock if you touch both a non insulated part of your
 laptop and a earthed object..

Sadly true, but a redisign of the XO power supply wouldn't take the earthing
into account, right? So no problems for us.
The power adapter can be design like with the C17 instead, which will also
accept the more abundant C13 cables.
The unpolarised C7 is also quite common and smaller, could be a better
choice, IMHO, than any of the C13 or C5.
Best regards,
Tiago Marques



  As for safety, adding something like the cable plug of the original
  Xbox pads would work perfectly and it's not as expensive as Apple's
  magnetic plug. Cost of this is something I have no clue about.
 
  Best regards,
 
  Tiago Marques
 
  i feel a earthed design only increases the risks, even more so when you
  cant depend on the quality of the mains supply.
  the only advantage to the earthed design that im aware of is that the
  power supply easier(cheaper?) meets EMC/FCC regulations.
 
  I hope future XO versions will still have the same broad power input
  specs as the XO-1. It's been very useful already (e.g. cable-only car
  adapter, no voltage conversion or even voltage limit necessary).
 
  CU Sascha
 
 
 
 
 
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Longer XO transformer power cord in the plans?

2009-05-30 Thread Tiago Marques
Hi all,

Does anyone have plans to give 2 extra meters on the power cord of the
XO-1 transformer, maybe in time for Gen 1.5?

I don't have a clue of the usage scenario on underdeveloped countries
but it sure would come in very useful to have some extra length on
this power cord. At least I feel severe limitations with something as
short as we have now.

Best regards,

Tiago Marques
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Re: Longer XO transformer power cord in the plans?

2009-05-30 Thread James Cameron
I know of no such plans, but the physics of the configuration has a
bearing ...

1.  a longer cable has a larger voltage drop, and so a greater amount of
power is lost as heat, leading to greater inefficiency of power use,

2.  compensating for the voltage drop can only be done by either raising
the design voltage on the cable, or increasing the cross sectional area
of the copper,

3.  raising the design voltage is an unattractive option, since it would
expose the user to greater risk,

4.  increasing the cross sectional area would make the cable much
heavier, and a substantially higher cost, which would vary according to
metal prices,

5.  increasing the length may also increase the trip hazard, and so
further reinforcement of the sheath and restraint points may be
required,

6.  not every child will need an extra two metres.

Can you balance this against against the cost of properly placed
domestic 110V or 240V outlets?

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Re: Longer XO transformer power cord in the plans?

2009-05-30 Thread John Watlington

We are considering changing from a wall wart
design to an inline design, for the following reasons:

A - The difficulty in supporting new countries, when each
new plug design requires new tooling.   With an inline
design, only the plug at the end of the AC cable has to
change.

B - The wall wart design limits the weight of the adapter.

C - A blow to the adapter when it is plugged in frequently
snaps the pins off of the wall wart.   I've seen a number
of repaired units that make me worry for the kids safety.

D - It can be difficult to find power strips with the right plug
orientation to accept multiple adapters of our current design.

Right now, we have a 1.5m cable on the wall wart.
I'm thnking about specifying a 0.8m  (outlet to floor) AC cable
and a 1.2m (floor to table) DC cable.   Shorter would be
cheaper, but might result in dangling adapters, something to
be avoided.

Quozl's comments are valid.   Not every child needs a
longer cable, and the cabling is a significant part of the cost
of the adapter.

I am still getting quotes to see how this change might
impact the adapter cost, and getting the industrial designers
to think about it.

Comments ?  Suggestions ?
wad

On May 30, 2009, at 9:39 PM, James Cameron wrote:

 I know of no such plans, but the physics of the configuration has a
 bearing ...

 1.  a longer cable has a larger voltage drop, and so a greater  
 amount of
 power is lost as heat, leading to greater inefficiency of power use,

 2.  compensating for the voltage drop can only be done by either  
 raising
 the design voltage on the cable, or increasing the cross sectional  
 area
 of the copper,

 3.  raising the design voltage is an unattractive option, since it  
 would
 expose the user to greater risk,

 4.  increasing the cross sectional area would make the cable much
 heavier, and a substantially higher cost, which would vary  
 according to
 metal prices,

 5.  increasing the length may also increase the trip hazard, and so
 further reinforcement of the sheath and restraint points may be
 required,

 6.  not every child will need an extra two metres.

 Can you balance this against against the cost of properly placed
 domestic 110V or 240V outlets?

 -- 
 James Cameronmailto:qu...@us.netrek.org http:// 
 quozl.netrek.org/
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Re: Longer XO transformer power cord in the plans?

2009-05-30 Thread James Cameron
On Sun, May 31, 2009 at 12:23:37AM -0400, John Watlington wrote:
 Comments ?  Suggestions ?

Everything you said seems good to me, and I agree.

A few things to add to your list:

1.  Earthing.  The current design has no earth at the AC end, and is
isolated in relation to the DC end.  An earthed AC plug in some
countries produces a more reliable and positive insertion and anchoring.
I don't know what the standards are for the isolation, but I've detected
both isolated and earth pass-through designs on other systems.

2.  Indicator.  With a larger unit a small LED power indication may be
helpful.

3.  Inrush.  Some of the adapters on other product I've used have a
significant inrush current during the time of a typical AC power switch
bounce.  This results in momentary arcing, either on insertion into a
live socket or on switch-on.  One finds arc cavitation on the initial
contact point.

I've just inspected the adapters here; the B1/B2 series have negligible
cavitation, the C2 series have easily detected cavitation.  One can hear
the arc on insertion of the C2 series adapter into a 240V socket.

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