Re: Transient Surge Suppression

1999-08-25 Thread David_L_Tarnowski

 Doug,
 
 One of the best resources I've seen on the topic is called PROTECTION 
 OF ELECTRONIC CIRCUITS from OVERVOLTAGES, by Ron Standler (published 
 by John Wiley and Sons, ISBN: 0-471-61121-2.  
 
 Dave Tarnowski
 Senior Engnr.
 Whirlpool Corp.
 St. Joseph, MI
 
 Tel:  616-923-7287


__ Reply Separator _
Subject: Transient Surge Suppression
Author:  Douglas Best doug.b...@ifrsys.com at Internet
List-Post: emc-pstc@listserv.ieee.org
Date:8/25/99 10:13 AM


 
Subject: Transient Surge Suppression
 
 
Mighty Experts of EMC,
 
I have a question concerning the determination of the right Transient 
Suppressor to use for controlling Lightning Surges.
 
How do I determine the correct size and type of surge suppresser to use 
(MOV's, Spark Gaps, etc...) to help my power supplies survive the surge 
requirement of IEC 1000-4-5 to the AC mains?
 
My equipment is all single phase with idle currents below 4 Amps.
 
Any comments or advice would be greatly appreciated.
 
P.S. My questions or comments do not reflect the opinions of my company or 
their lack of knowledge.  :)
 
 
Douglas BestCompliance Technician
IFR America's Inc.  Design Engineering
RF Division Tel   :  +1 316 529 5327 
10200 W. York St.   FAX   :  +1 316 522 3676 
Wichita Ks, 67215   e-mail:  doug.b...@ifrsys.com 

 
 
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Amplifier for measurements above 1GHz

1999-08-25 Thread John Cronin


I am hoping to purchase a 1 to 5 Ghz amplifier to be used in conjunction 
with a spectrum analyzer to measure emissions at 3m to FCC requirements. 
With a 1 MHz bandwidth into a HP microwave analyzer we can only currently 
measure at 1m.


Can we get away with measurements at 1m?

Can anyone recommend a low cost microwave amplifier that is suitable for the 
task?


Thanks in anticipation of your response.


John Cronin


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RE: CE Marking requirements

1999-08-25 Thread Don Diego

Charles,

If you want to CE mark a component which has no intrinsic value (that
is, it must be operated via another component),is CE marking illegal?
Also, is a Declaration of Incorporation (DOI) needed instead of a
Declaration of Conformity (DOC)?

--- Grasso, Charles (Chaz) gra...@louisville.stortek.com wrote:
 
 As far as I know, the EU has not adopted the insane
 FCC Class B compliance
 process. So there is NO procedure for marking a
 motherboard as a compliant
 unit. 
 
 What you can do is test it in a system (just like
 the old days) and mark the
 motherboard based on that test ALONE.
 
 If I understand your requirement, you are looking to
 adopt the infamous
 CE+CE=CE
 approach. Again, this has proven NOT to work
 especially for emissions.
 
 Comments:
 
 (a) there is no requirement to test open chassis
 and that we can CE mark
 the
 board as compliant as long as we have shown that it
 can meet the class B
 levels
 within a chassis of our choosing.
 
 RESPONSE: There is no requirement NOR is there a
 process for open chassis
 testing.
 The EMC Directive (nor the guidelines) can help you
 here.
 
 
 (b) we are still required to perform open chassis
 tests, however, there is
 no
 6dB margin and the board will have to meet the EN
 50022 class B levels with
 the
 cover off.
 RESPONSE: Nonsense. There is NO open chassis test.
 
 WARNING: Be careful. The next thing the testhouse
 will try is the TCF route.
 
 Ugh.
 
 
 Thank you
 Charles Grasso
 Advisory Engineer
 StorageTek
 1 StorageTek Drive
 Louisville CO 80027 M/S 4247.
 Tel:303-673-2908
 Fax:303-661-7115
 email:gra...@louisville.stortek.com
 RMCEMC Web Site: 
 http://www.ewh.ieee.org/r5/denver/rockymountainemc/
 
 
 
 
 -Original Message-
 From: michael.garret...@radisys.com
 [mailto:michael.garret...@radisys.com]
 Sent: Tuesday, August 24, 1999 2:44 PM
 To: emc-p...@ieee.org
 Subject: CE Marking requirements
 
 
 
 Well group, if you care to help out another American
 confused by the
 specific
 requirements for Europe, I would appreciate it.  I
 seem to be getting
 varying
 stories from different test houses as to what is
 required for one of our
 products.  These are big enough players that pitting
 one against another is
 not
 something I want to undertake at this point.
 
 We currently manufacture a motherboard which is sold
 both by itself and with
 a
 chassis which includes power supply, hard drive and
 floppy.  We are
 currently
 going through our internal EMC validation to ensure
 that we meet both FCC
 Class
 B and EN 55022 Class B levels.  Our experience on
 previous products has been
 if
 we clear emissions, we haven't had problems in other
 areas, but we'll be
 testing
 to EN 55024 of immunity, as well.
 
 The issue arises when we discuss testing of the
 system versus testing of the
 motherboard alone.  Within the US, the FCC
 regulations permit an additional
 6dB
 margin for open chassis measurement, so long as
 those frequencies fall
 back
 within the class B levels with the cover on.  This
 does not appear to be a
 problem for our product.
 
 We have been told by different parties that for
 Europe,
 
 (a) there is no requirement to test open chassis
 and that we can CE mark
 the
 board as compliant as long as we have shown that it
 can meet the class B
 levels
 within a chassis of our choosing
 
 and
 
 (b) we are still required to perform open chassis
 tests, however, there is
 no
 6dB margin and the board will have to meet the EN
 50022 class B levels with
 the
 cover off.
 
 We're having a little more difficulty making things
 work using the (b)
 approach.
 I am specifically concerned about staying far enough
 below the levels that
 we're
 not going to potentially pass today and fail 6
 months from now due to a
 slight
 drift in tolerances of components, test equipment or
 test engineers'
 dispositions.
 
 I have the texts of the EMC directive, as well as
 the test requirements
 specified in the above documents and I'm happy to
 wade through them if you
 can
 point me in the right direction.  I will be heading
 that direction in the
 next
 day or two if I don't receive a response.  I'm
 hoping, however, that someone
 in
 the group can shave a few hours of exceptionally
 captivating reading from my
 life by pointing me in the right direction.
 
 Regards,
 
 Michael Garretson
 Compliance Engineer
 RadiSys Corporation
 
 
 
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RE: Grounding Bond Test

1999-08-25 Thread rbusche

Rich
The obvious question I would have is... why couldn't you test at a higher
current for longer time meeting both requirements? For example 30A for two
minutes. I know the document indicates a maximum current, but does this make
sense?

OK I guess I know understand what you mean by Technical Requirement vs.
Technical Committee.

-Original Message-
From:   Rich Nute [mailto:ri...@sdd.hp.com]
Sent:   Wednesday, August 25, 1999 2:37 PM
To: carmen.fili...@leitch.com
Cc: emc-p...@majordomo.ieee.org; fra...@csa.ca
Subject:Re: Grounding Bond Test




Hi Carmen:


You ask how to resolve the difference between two, 
different production-line (routine) test standards.

If your product is certified by CSA, then you test
to the 30-ampere value.

If your product is certified by a CB Certificate 
and Test Report, and the issuing body invokes 
EN 50116, then you test to the 25-ampere value.

If your product is certified by UL, then you test
to any current of your choosing. 

So, the answer to your question is:

   Whatever your certification house says.

In essence, the requirement is proprietary to the
certification house.  The certification house can
invoke any production-line test it feels is
necessary.  CSA uses 30 amps, 2 minutes.  A 
certification house that invokes EN 50116 uses
25 amps, 1 minute as a maximum test.  UL does not
require a high-current test.

The CSA 30-amp requirement derives from the fact
that a CSA circuit-breaker rated 15 amperes (the 
most common 120-volt circuit in Canada) is not
required to trip before 2 minutes at a current of
twice rating, 30 amperes.  So, the equipment
grounding circuit must withstand 30-amperes for
2 minutes.

The CENELEC 25-ampere requirement history is not
at all clear.  It has been in both European standards
and UL standards as a type test for many, many years.
It only appeared as a routine test when EN 50115 was
published a few years ago.

By the way, neither high-current test (as a 
production-line test) will identify continuity 
problems any better than a low-current test.

The presumption is that the high-current test will 
identify a manufacturing defect in the grounding 
circuit, while a low-current test will not.  

In actuality, the grounding circuit, in order to pass
the type test, had to be properly designed to handle
the high current, no matter whether 25 amps or 30 
amps.  So, for the production-line, we need to be
assured, by test, that the high-current circuit has
been assembled correctly and with no defects.

The high-current test WILL NOT identify loose screws
if the conductors are making contact!  The high-
current test WILL NOT identify cut strands of wire
if there are 3 or more strands in the circuit!  
(Feel free to duplicate these tests or any other
grounding circuit defects you can imagine; the 
circuit will pass the high-current test!)

The high-current test does not identify continuity
problems any better than a low-current test.

I did point this out to the EN 50116 committee when
they asked for comments before it was published.
Interesting that the committee ignored the data and
required the test anyway!  I guess the lesson is:
don't confuse a technical committee with technical
facts.


Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group

 AiO Division  Tel   :   +1 858 655 3329

 16399 West Bernardo Drive FAX   :   +1 858 655 4979

 San Diego, California 92127   e-mail:  ri...@sdd.hp.com


-



ps:  In high-volume production, both the 1-minute
 and the 2-minute tests are unacceptable to the
 manufacturer.  It seems that 

Re: Grounding Bond Test

1999-08-25 Thread Rich Nute



Hi Carmen:


You ask how to resolve the difference between two, 
different production-line (routine) test standards.

If your product is certified by CSA, then you test
to the 30-ampere value.

If your product is certified by a CB Certificate 
and Test Report, and the issuing body invokes 
EN 50116, then you test to the 25-ampere value.

If your product is certified by UL, then you test
to any current of your choosing. 

So, the answer to your question is:

   Whatever your certification house says.

In essence, the requirement is proprietary to the
certification house.  The certification house can
invoke any production-line test it feels is
necessary.  CSA uses 30 amps, 2 minutes.  A 
certification house that invokes EN 50116 uses
25 amps, 1 minute as a maximum test.  UL does not
require a high-current test.

The CSA 30-amp requirement derives from the fact
that a CSA circuit-breaker rated 15 amperes (the 
most common 120-volt circuit in Canada) is not
required to trip before 2 minutes at a current of
twice rating, 30 amperes.  So, the equipment
grounding circuit must withstand 30-amperes for
2 minutes.

The CENELEC 25-ampere requirement history is not
at all clear.  It has been in both European standards
and UL standards as a type test for many, many years.
It only appeared as a routine test when EN 50115 was
published a few years ago.

By the way, neither high-current test (as a 
production-line test) will identify continuity 
problems any better than a low-current test.

The presumption is that the high-current test will 
identify a manufacturing defect in the grounding 
circuit, while a low-current test will not.  

In actuality, the grounding circuit, in order to pass
the type test, had to be properly designed to handle
the high current, no matter whether 25 amps or 30 
amps.  So, for the production-line, we need to be
assured, by test, that the high-current circuit has
been assembled correctly and with no defects.

The high-current test WILL NOT identify loose screws
if the conductors are making contact!  The high-
current test WILL NOT identify cut strands of wire
if there are 3 or more strands in the circuit!  
(Feel free to duplicate these tests or any other
grounding circuit defects you can imagine; the 
circuit will pass the high-current test!)

The high-current test does not identify continuity
problems any better than a low-current test.

I did point this out to the EN 50116 committee when
they asked for comments before it was published.
Interesting that the committee ignored the data and
required the test anyway!  I guess the lesson is:
don't confuse a technical committee with technical
facts.


Rich


-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 858 655 3329 
 16399 West Bernardo Drive FAX   :   +1 858 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
-



ps:  In high-volume production, both the 1-minute
 and the 2-minute tests are unacceptable to the
 manufacturer.  It seems that most certification
 houses will waive the long-term test in these
 cases!  This seems to admit that the high-current
 test is not particularly valuable.




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Grounding Bond Test

1999-08-25 Thread Carmen.Filimon




 Hello all,
 
 I want to clarify some of my thoughts regarding the ground bond
 specification for production line. 
 EN 50116 for ITE specifies the earthing terminal or earthing contact may
 not exceed 0.1 ohms when 1.5 times the current capacity of hazardous
 circuits is applied, but not more than 25 A (ac or dc) for 60 seconds.
 The CSA standard C22.2 No. 0.4-M1982 Bonding and grounding of Electrical
 Equipment specifies for cord-connected equipment twice the rating of the
 attachment plug capacity, but not less than 30 A, 60 Hz current for 2
 minutes.
 I am wondering which of these standards is applicable for routine test in
 production field. I think that EN 50116 is,  but I am a little bit
 embarrassed by the CSA requirements of 30A and want to know your ideas on
 basis of a longer experience than mine. 
 I appreciate any response to this e-mail. Thank you.
 
 Best regards,
 
 Carmen Filimon
 Safety Test Eng.,
 Leitch Technology Int'l, 
 Toronto
 

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Grounding Bond Test

1999-08-25 Thread Carmen.Filimon


Hello all,

I want to clarify some of my thoughts regarding the ground bond
specification for production line. 
EN 50116 for ITE specifies the earthing terminal or earthing contact may not
exceed 0.1 ohms when 1.5 times the current capacity of hazardous circuits is
applied, but not more than 25 A (ac or dc) for 60 seconds.
The CSA standard C22.2 No. 0.4-M1982 Bonding and grounding of Electrical
Equipment specifies for cord-connected equipment twice the rating of the
attachment plug capacity, but not less than 30 A, 60 Hz current for 2
minutes.
I am wondering which of these standards is applicable for routine test in
production field. I think that EN 50116 is,  but I am a little bit
embarrassed by the CSA requirements of 30A and want to know your ideas on
basis of a longer experience than mine. 
I appreciate any response to this e-mail. Thank you.

Best regards,

Carmen Filimon
Safety Test Eng.,
Leitch Technology Int'l, 
Toronto


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Re:RE: Concrete as an insulator??? -- and now FCC/FAA

1999-08-25 Thread Jim Bacher

Mike, I do not know if it is in the FCC rules or not, but your cell phone
service provider may not take lightly such actions.  Cell phones make use of
line of site and low power to be a cell. Once you are up in the air, your phone
can easily try to connect to every cell site in the state (and beyond).  That
means that you will tie up a large number of cell sites and possible cause
interference to other users of the cell system. You may find your service
provider turning off your cell service as a result. I am sure that some of the
people who work for the manufactures of cell phones, who are on this list, can
give a better idea as to how many cell sites you can tie up in the airplane.

Being a ham radio operator I have seen ham's use repeaters, while in airplanes,
it can and does get in the way of emergency communications. 

Just my two cents

Jim

Jim Bacher,  Senior Engineer
Paxar - Monarch
email:jim_bac...@monarch.com
voice:1-937-865-2020 fax:1-937-865-2048


Reply Separator
Subject:RE: Concrete as an insulator??? -- and now FCC/FAA
Author: Mike  Hopkins mhopk...@keytek.com
List-Post: emc-pstc@listserv.ieee.org
Date:   08/24/99 5:25 PM


If I'm not mistaken, there IS an FAA regulation prohibiting the use of cell
phones in airplanes -- I have the regs at home and will look it up.

Mike Hopkins
mhopk...@keytek.com

 -Original Message-
 From: miksher...@aol.com [SMTP:miksher...@aol.com]
 Sent: Tuesday, August 24, 1999 11:13 AM
 To:   gmcintu...@packetengines.com; ed.pr...@cubic.com; emc-p...@ieee.org
 Subject:  Re: Concrete as an insulator???
 
 
 In a message dated 8/23/1999 5:05:26 PM Central Daylight Time, 
 gmcintu...@packetengines.com writes:
 
  Does anybody know why the FCC - not the FAA has regulations
  against using a cell phone in a private airplane. It is a little more
  obvious for a commercial airplane that use the fuselage as a return path
  from various equipment bays but private plans aren't wire that way - I
 don't
  think.
  There was a comment made that it interferes with the Cell system in some
  manner, any clues? 
 
 Stated reason I've always heard, and which makes sense to me: one triggers
 
 multiple cells once one is airborne, which messes up a system that is 
 designed to hand off a call cell to cell, based on signal strength and an 
 assumption that the phone is on the ground.
 
 Mike Sherman
 FSI International
 
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RE: Temperature Measuring of Magnetic Components

1999-08-25 Thread Ehler, Kyle

Hi Kamran,

I've run into this problem myself.  Usually, it is because the test
conditions you use are different from what the vendor is using.  They may be
loading the EUT to full capacity and/or using a thermocouple attachment
method different from yours.  In the case where your product's configuration
is not identical to the vendor, you can expect some discrepancy.  Compliance
agencies such as UL understand that your conditions of applicability are
different from the vendor's and thus your data will be unique.

If you wish to minimize the discrepancy, load the EUT to maximum rating and
use a similar probing scheme as the vendor.  
In some cases,  magnetic flux can be so great that it induces an undesirable
EMF and reading error in which case you might have to run the EUT until
thermal equilibrium occurs then, cut power and take a measurement sweep
immediately afterward.

UL for example, demands that the thermocouple probe be attached to the
windings of the coil -with the thermocouple junction in direct contact with
the wiring and NOT through core, ferrite or tape insulation (if the
conductors are coated there is no need to remove the coating).  I was just
audited a couple weeks ago for COMPASS FUS and was reminded that the use of
cyanoacrylate glue or thermal conductive epoxy to attach a thermocouple to a
coil was entirely acceptable.

Here's a  tip in using thermocouples:  It is best to force the junction
wires of the thermocouple to fuse into a single point and to avoid using a
junction made of twisted bare wires (which forms several thermocouple
contact junctions and can cause errors).  In the fabrication of the
junction, I use a microtorch to fuse type 'J' thermocouples.  Twist the
wires together, but clip the excess off and leave enough that when you hit
it with the torch a 'ball' fuses from the wires and consumes all the twists.

This takes a little practice but works much better than using a zapper to
'arc' weld thin 30 to 36ga. wires (IMHO).  I then check each channel for
accuracy before attachment and test.  On most thermocouple types the red
wires are negative polarity, white is positive.  The thinner the wires, the
better ease in accessing tight spots and getting a good contact.


Kyle Ehler  kyle.eh...@lsil.com mailto:kyle.eh...@lsil.com  
Assistant Design Engineer
LSI Logic Corporation
3718 N. Rock Road
U.S.A.  Wichita, Kansas  67226
Ph. 316 636 8657
Fax 316 636 8889
Fax 316 636 8315

-Original Message-
From:   Kamran Mohajer [SMTP:kmoha...@cisco.com]
Sent:   Tuesday, August 24, 1999 4:50 PM
To: emc-p...@ieee.org
Subject:Temperature Measuring of Magnetic Components


Hello EMC-PSTCers,

I wonder if anyone knows of the method of measuring temperature
limits on magnetic components.  I happen to get involved in this and found
that my results are different than the vendors result by as much as 10-15
degrees on measuring on a same magnetic component.  Even applying the
thermocouple to different location on a coil seems to give you different
results.  Is there a method that I should be following to measure
temperature with thermocouples methods, not change of resistance, on
magnetic parts such as transformers, coils, etc.? 

Thanks,

 


***
Kamran Mohajer
DSL Compliance Lead
Cisco Systems, Inc.
Phone(408)-525-6121
Fax(408)527-0495
kmoha...@cisco.com


***

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FW: Austria's 2.0kv impulse requirement

1999-08-25 Thread Price, Ed

Posted for John:
 
 
 
 
 


:-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-)
Ed Price
ed.pr...@cubic.com
Electromagnetic Compatibility Lab
Cubic Defense Systems
San Diego, CA.  USA
619-505-2780 (Voice)
619-505-1502 (Fax)
Military  Avionics EMC Services Is Our Specialty
Shake-Bake-Shock - Metrology - Reliability Analysis
:-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-):-)

 -Original Message-
 From: Boucher, John [SMTP:j...@drexch1.dr.lucent.com]
 Sent: Wednesday, August 25, 1999 7:43 AM
 To:   'emc-p...@ieee.org'
 Subject:  Austria's 2.0kv impulse requirement
 
 All:
 
 IEC 950 Second Edition Amendments 3 + 4 contain a Note for clause 6.4.2.1
 (Impulse test) that states Austria requires a Uc of 2.0kv for cases b) and
 c).
 IEC 60950 Third Edition (now clause 6.2.2.1) has dropped that Notedoes
 this
 mean Austria dropped the 2.0kv variation / requirement?
 
 Thanks.
 
 John Boucher
 Lucent Technologies

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SDRAM production line tester

1999-08-25 Thread Paul Smith

Question from an ex collegue that's probably best fielded to the group.

Which safety standard (European) would be applicable to a small (1 metre by 0.5 
metre, height ??) machine used for end of production line testing of SDRAM's? 
The unit is non portable single phase (60 Amps max).

Sorry but that's all the info. that I have been given.

Suggestions??

Thanks 
PAul



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RE: CE Marking requirements

1999-08-25 Thread Gary McInturff

The recent August 1999 issue of Conformity magazine indicates that indeed
the test methodology of C63.4 does include the open chassis test and the 6
dB above limits. The article indicates a clarification was made about this
process in a recent OET notice. The notice itself wasn't identified so you
would have to search the FCC's site for it.
Before one and all start throwing daggers and putting hexes on me. I want to
point out that I am not endorsing the process, although I certainly
understand, why folk like Michael might want this type of system.
Finally, I will resist a dig at the sanity of many of the European rules.
Gary

-Original Message-
From:   Grasso, Charles (Chaz) [SMTP:gra...@louisville.stortek.com]
Sent:   Tuesday, August 24, 1999 4:18 PM
To: 'michael.garret...@radisys.com'; emc-p...@ieee.org
Subject:RE: CE Marking requirements


As far as I know, the EU has not adopted the insane FCC Class B
compliance
process. So there is NO procedure for marking a motherboard as a
compliant
unit. 

What you can do is test it in a system (just like the old days) and
mark the
motherboard based on that test ALONE.

If I understand your requirement, you are looking to adopt the
infamous
CE+CE=CE
approach. Again, this has proven NOT to work especially for
emissions.

Comments:

(a) there is no requirement to test open chassis and that we can
CE mark
the
board as compliant as long as we have shown that it can meet the
class B
levels
within a chassis of our choosing.

RESPONSE: There is no requirement NOR is there a process for open
chassis
testing.
The EMC Directive (nor the guidelines) can help you here.


(b) we are still required to perform open chassis tests, however,
there is
no
6dB margin and the board will have to meet the EN 50022 class B
levels with
the
cover off.
RESPONSE: Nonsense. There is NO open chassis test.

WARNING: Be careful. The next thing the testhouse will try is the
TCF route.

Ugh.


Thank you
Charles Grasso
Advisory Engineer
StorageTek
1 StorageTek Drive
Louisville CO 80027 M/S 4247.
Tel:303-673-2908
Fax:303-661-7115
email:gra...@louisville.stortek.com
RMCEMC Web Site:
http://www.ewh.ieee.org/r5/denver/rockymountainemc/




-Original Message-
From: michael.garret...@radisys.com
[mailto:michael.garret...@radisys.com]
Sent: Tuesday, August 24, 1999 2:44 PM
To: emc-p...@ieee.org
Subject: CE Marking requirements



Well group, if you care to help out another American confused by the
specific
requirements for Europe, I would appreciate it.  I seem to be
getting
varying
stories from different test houses as to what is required for one of
our
products.  These are big enough players that pitting one against
another is
not
something I want to undertake at this point.

We currently manufacture a motherboard which is sold both by itself
and with
a
chassis which includes power supply, hard drive and floppy.  We are
currently
going through our internal EMC validation to ensure that we meet
both FCC
Class
B and EN 55022 Class B levels.  Our experience on previous products
has been
if
we clear emissions, we haven't had problems in other areas, but
we'll be
testing
to EN 55024 of immunity, as well.

The issue arises when we discuss testing of the system versus
testing of the
motherboard alone.  Within the US, the FCC regulations permit an
additional
6dB
margin for open chassis measurement, so long as those frequencies
fall
back
within the class B levels with the cover on.  This does not appear
to be a
problem for our product.

We have been told by different parties that for Europe,

(a) there is no requirement to test open chassis and that we can
CE mark
the
board as compliant as long as we have shown that it can meet the
class B
levels
within a chassis of our choosing

and

(b) we are still required to perform open chassis tests, however,
there is
no
6dB margin and the board will have to meet the EN 50022 class B
levels with
the
cover off.

We're having a little more difficulty making things work using the
(b)
approach.
I am specifically concerned about staying far enough below the
levels that
we're
not going to potentially pass today and fail 6 months from now due
to a
slight
drift in tolerances of components, test equipment or test engineers'

Transient Surge Suppression

1999-08-25 Thread Douglas Best

Subject: Transient Surge Suppression


Mighty Experts of EMC,

I have a question concerning the determination of the right Transient
Suppressor to use for controlling Lightning Surges.

How do I determine the correct size and type of surge suppresser to use
(MOV's, Spark Gaps, etc...) to help my power supplies survive the surge
requirement of IEC 1000-4-5 to the AC mains?

My equipment is all single phase with idle currents below 4 Amps.

Any comments or advice would be greatly appreciated.

P.S. My questions or comments do not reflect the opinions of my company or
their lack of knowledge.  :)


Douglas BestCompliance Technician
IFR America's Inc.  Design Engineering
RF Division Tel   :  +1 316 529 5327
10200 W. York St.   FAX   :  +1 316 522 3676
Wichita Ks, 67215   e-mail:  doug.b...@ifrsys.com



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Re: Temperature Measuring of Magnetic Components

1999-08-25 Thread HAhmadi

Dear Kamran,

Obtaining a temperature test results that is 10-15 degrees higher or lower
than your vendor is not unusual at all. We experience this all the time
with major test houses. I have had many cases where an experience test
engineer in a test house measures as much as 20 degrees lower or higher
than our in-house measurements. This is because there are many
variable/uncontrolable factors involved when measuring thermals.

Thanks
H.Ahmadi



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Re: Temperature Measuring of Magnetic Components

1999-08-25 Thread Fred Waechter

Kamran,

As John Crabb pointed out, making measurements at different points will give 
you some variation due to hot spots etc. What most people miss is that 
thermocouple readings are affected by magnetic fields. To get a correct 
reading, turn power off and take a reading immidiately after the reading 
stabilizes. I have seen the reading change as much as 10-15 degrees when the 
power is turned off. Usually the reading jumps higher. I also noticed that how 
much the reading changes depends on where I placed the thermocouple. Usually 
the biggest change
is when the thermocouple is placed between the core and the coil.

When trying to correlate your readings with your vendor's make sure you're 
using the same type of thermocouple and measure at the same point. Find out if 
they made the measurement with power on or off.

Several years ago I had the same problem. I called the manufacturer of the 
thermocouple I was using. They could not tell me how much my reading would 
change but recommended taking the reading with power off.

Hope this helps.

Regards,

Fred Waechter



Kamran Mohajer wrote:

 Hello EMC-PSTCers,

 I wonder if anyone knows of the method of measuring temperature limits on 
 magnetic components.  I happen to get involved in this and found that my 
 results are different than the vendors result by as much as 10-15 degrees on 
 measuring on a same magnetic component.  Even applying the thermocouple to 
 different location on a coil seems to give you different results.  Is there a 
 method that I should be following to measure temperature with thermocouples 
 methods, not change of resistance, on magnetic parts such as transformers, 
 coils, etc.?

 Thanks,


 ***
 Kamran Mohajer
 DSL Compliance Lead
 Cisco Systems, Inc.
 Phone(408)-525-6121
 Fax(408)527-0495
 kmoha...@cisco.com
 ***

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 roger.volgst...@compaq.com (the list administrators).

--
Fred Waechter
Sr. Applications Engr.
SMPS Consulting
w...@skybest.com
Phone/FAX: 336-246-5236



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Re: Temperature Measuring of Magnetic Components

1999-08-25 Thread Art Michael

Hello Kamran,

I have been faced with this problem many times in the (nearly 35) years
that I have been involved with such measurements. In my experience, this
is the major and problematic correlation factor (in the product safety
domain). It is the one that stands out above all others, when faced with
correlation difficulties (especially when the tests are conducted on
different continents as they were in my situation :-)

Very slight changes in the immediate-area ambient temperatures and the
electrical service where you are making the measurements can drastically
affect the temperature readings as can the location of the thermocouples
on the transformer under test (as you already noted). 

Consider the following possiblilites (not in any particular order) ; 

A) Be certain that there is no extraneous air-flow over the trafo (from a
room-fan, people constantly walking by in the adjacent aisles, or room
air-conditioning drafts. ( I believe ambient air-flow to be a major
factor when you are faced with correlation difficulties)

B) Be certain your input voltage is a clean sine-wave. Distortions in the
input voltage waveshape will affect your data. (At one time we tried to
use a low-distortion/low harmonics constant-voltage transformer to keep
the line voltage constant during temperature tests - even that small
amount of input distortion was sufficient to affect our results).

C) If the trafo is in a switching-mode power supply, the currents 
being switched will likely be affecting the indicated temperatures. 

D) Why do you discount rise-of resistance ?  I believe this technique 
integrates the temperature differences across a transformer and yields a
more repeatable result (in my humble experience).  

E) One problem I've found in transformer construction is that air can
become entrapped, by the impregnating materia, between the outer-wrap
layers. This effects the temperatures measured on the outer surfaces
(again, a thermocouple location problem).

F) Another problem is the heating effect on the trafo of adjacent hot
components (cold ones or sinks too, I suppose) when transformers are
evaluated in an end-product. Be certain that you and your vendors (and
your test agency) apply thermocouples in the same location/s.  Consider
submitting a transformer, with thermocouples attached by you, to your
vendor/s and test agency/ies.  This will, at the least, rule out
thermocouple location (and its attachment) as a variable. 

G) Be certain that you are using high-grade (low error) thermocouples and
calibrated equipment.

Good Luck!

Regards, Art Michael

Int'l Product Safety News
A.E. Michael, Editor
P.O. Box 1561 
Middletown CT 06457-8061 U.S.A.

Phone  :  (860) 344-1651
Fax:  (860) 346-9066
Email  :  i...@connix.com
Website:  http://www.safetylink.com
ISSN   :  1040-7529
-
On Tue, 24 Aug 1999, Kamran
Mohajer wrote:

 
 Hello EMC-PSTCers,
 
 I wonder if anyone knows of the method of measuring temperature limits
 on magnetic components.  I happen to get involved in this and found that
 my results are different than the vendors result by as much as 10-15
 degrees on measuring on a same magnetic component.  Even applying the
 thermocouple to different location on a coil seems to give you different
 results.  Is there a method that I should be following to measure
 temperature with thermocouples methods, not change of resistance, on
 magnetic parts such as transformers, coils, etc.?
 
 Thanks,
 
  
 ***
 Kamran Mohajer
 DSL Compliance Lead
 Cisco Systems, Inc.
 Phone(408)-525-6121
 Fax(408)527-0495
 kmoha...@cisco.com
 ***
 
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 jim_bac...@monarch.com, ri...@sdd.hp.com, or
 roger.volgst...@compaq.com (the list administrators).
 
 
 


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3-Meter Chamber for Emission Pre-Scanning

1999-08-25 Thread Patrick, Al
To all my distinguished colleagues.  

I wish to thank you for your responses to my call for help, and inform you
of the finial outcome.

Some of you I have contacted directly and some I have not (due to time
constraints) but I want to thank all that have responded very much.  I have
read and considered each reply. 

In summary, I was required to substitute a 10x10x22 ferrite tile chamber for
a 10 OATS for emission pre-scan testing and needed fairly good correlation.

To make a long story short here is what I did:

The chamber had a metal floor that was naturally the major contribution to
reflections.

I placed ferrite tile square assemblies  2x2 Ft. from under the Biconilog
running 3 meters to under the EUT table.  The tile squares fanned out in the
middle to form something like an oval. 

Now I have minimum reflections and once plotted gives me a curve very close
to theoretical using a Biconilog and a Biconical antenna.  The horizontal
and vertical plot points fall all most on top of each other on the curve. 

I now have a ferrite tile tunnel, with only one major reflection at 150 MHz.
which is stable and about 4 dB P-P.

I am starting to test equipment which has returned for commercial labs and
show a correlation of about 2.6 to 3 dB.

Now this is not bad if I do say so myself.  I only need to recheck the Field
Uniformity, which I do not think will be adversely affected.


Al Patrick, Sr. EMC Engineer - Manager of EMC Lab Operations

Scientific-Atlanta Inc.
al.patr...@sciatl.com 
770 236 5148  

 


RE: Temperature Measuring of Magnetic Components

1999-08-25 Thread Lacey,Scott

Kamran,

The method used by most of the better magnetics houses is to embed
thermocouples into the transformer during construction of a sample. The
resulting temperatures will be higher than external measurements.

Scott Lacey

-Original Message-
From:   Kamran Mohajer [SMTP:kmoha...@cisco.com]
Sent:   Tuesday, August 24, 1999 5:50 PM
To: emc-p...@ieee.org
Subject:Temperature Measuring of Magnetic Components


Hello EMC-PSTCers,

I wonder if anyone knows of the method of measuring temperature
limits on magnetic components.  I happen to get involved in this and found
that my results are different than the vendors result by as much as 10-15
degrees on measuring on a same magnetic component.  Even applying the
thermocouple to different location on a coil seems to give you different
results.  Is there a method that I should be following to measure
temperature with thermocouples methods, not change of resistance, on
magnetic parts such as transformers, coils, etc.? 

Thanks,

 


***
Kamran Mohajer
DSL Compliance Lead
Cisco Systems, Inc.
Phone(408)-525-6121
Fax(408)527-0495
kmoha...@cisco.com


***

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RE: Temperature Measuring of Magnetic Components

1999-08-25 Thread Andrews, Kurt

Kamran,

When UL or Intertek does safety testing (UL 1950, IEC 60950) on one of our
units that has coils or transformers in it they apply the thermocouples to
the top (highest) horizontal surface of the coil or transformer for their
temperature rise (heating) tests. I can usually find the remnants of the
glue they use to attach the thermocouples on the top of the parts. On a
recent unit from UL with a transformer comprised of two coils standing on
end side by side, they placed thermocouples on the top horizontal surface of
both coils. The magnetic parts in our equipment are rather small, less than
two inches on a side. I would imagine larger magnetic components may require
more thermocouples. I figure they use the top surface since heat rises it is
likely to be the hottest spot. In my opinion it would make sense to use
whatever method the NRTLs use and not worry too much about how the vendors
do it.

Although not definitive I hope this offers some insight.

Kurt Andrews
Compliance Engineer
Tracewell Systems, Inc.
567 Enterprise Dr.
Westerville, OH 43081
Ph. 614-846-6175
Fax 614-846-7791
Email: kandr...@tracewell.com 


-Original Message-
From:   Kamran Mohajer [SMTP:kmoha...@cisco.com]
Sent:   Tuesday, August 24, 1999 5:50 PM
To: emc-p...@ieee.org
Subject:Temperature Measuring of Magnetic Components


Hello EMC-PSTCers,

I wonder if anyone knows of the method of measuring temperature
limits on magnetic components.  I happen to get involved in this and found
that my results are different than the vendors result by as much as 10-15
degrees on measuring on a same magnetic component.  Even applying the
thermocouple to different location on a coil seems to give you different
results.  Is there a method that I should be following to measure
temperature with thermocouples methods, not change of resistance, on
magnetic parts such as transformers, coils, etc.? 

Thanks,

 


***
Kamran Mohajer
DSL Compliance Lead
Cisco Systems, Inc.
Phone(408)-525-6121
Fax(408)527-0495
kmoha...@cisco.com


***

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RE: CE Marking requirements

1999-08-25 Thread Pierre Selva

Dear Michael,

For European requirements, you have to read the EN55022 and its Amendments 1 
and 2. In the Amendment1, the chapter 9.1 explain what you have to do with your 
mother board. You have to test it in a commercial unit (classB) and if the test 
results are OK, then you can affix the CE marking on your board. 

Pierre Selva
Laboratory responsible  EMC and Safety laboratory
SMEE Actions MesuresPh : 33 4 76 65 76 50
ZI des Blanchisseries   Fx : 33 4 76 66 18 30
38500 VOIRON - France   e-mail : actionsmesu...@compuserve.com



-Original Message-
From:   michael.garret...@radisys.com [SMTP:michael.garret...@radisys.com]
Sent:   Tuesday, August 24, 1999 10:44 PM
To: emc-p...@ieee.org
Subject:CE Marking requirements

 

Well group, if you care to help out another American confused by the specific
requirements for Europe, I would appreciate it.  I seem to be getting varying
stories from different test houses as to what is required for one of our
products.  These are big enough players that pitting one against another is not
something I want to undertake at this point.

We currently manufacture a motherboard which is sold both by itself and with a
chassis which includes power supply, hard drive and floppy.  We are currently
going through our internal EMC validation to ensure that we meet both FCC Class
B and EN 55022 Class B levels.  Our experience on previous products has been if
we clear emissions, we haven't had problems in other areas, but we'll be testing
to EN 55024 of immunity, as well.

The issue arises when we discuss testing of the system versus testing of the
motherboard alone.  Within the US, the FCC regulations permit an additional 6dB
margin for open chassis measurement, so long as those frequencies fall back
within the class B levels with the cover on.  This does not appear to be a
problem for our product.

We have been told by different parties that for Europe,

(a) there is no requirement to test open chassis and that we can CE mark the
board as compliant as long as we have shown that it can meet the class B levels
within a chassis of our choosing

and

(b) we are still required to perform open chassis tests, however, there is no
6dB margin and the board will have to meet the EN 50022 class B levels with the
cover off.

We're having a little more difficulty making things work using the (b) approach.
I am specifically concerned about staying far enough below the levels that we're
not going to potentially pass today and fail 6 months from now due to a slight
drift in tolerances of components, test equipment or test engineers'
dispositions.

I have the texts of the EMC directive, as well as the test requirements
specified in the above documents and I'm happy to wade through them if you can
point me in the right direction.  I will be heading that direction in the next
day or two if I don't receive a response.  I'm hoping, however, that someone in
the group can shave a few hours of exceptionally captivating reading from my
life by pointing me in the right direction.

Regards,

Michael Garretson
Compliance Engineer
RadiSys Corporation



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Re: CE Marking requirements

1999-08-25 Thread Michael J. Azar

Michael,

In looking at the standard to answer your question, you should refer to
Section 8.1 of the most current  EN55022 (EN55022:1998/CISPR 22:1997), which
was published in the OJ earlier this year and was mandatory as of January of
this year.

Specifically, the 10th paragraph of section 8.1 statesIn the case of
printed wiring board assemblies (PWBA), separately marketed for the
enhancement of divers host units, the PWBA  (such as ISDN, interface, CPU,
adaptor cards, etc.) shall be tested in at least one appropriate
representative host unit of the PWBA manufacturer's choice so as to ensure
compliance of the PWBA with the entire population of hosts in which it is
intended to be installed.  The host shall be a typical compliant production
sample.  PWBA intended to be class B shall not be tested in host which are
class A.

If one interprets the phrase such as ISDN, interface, CPU, adaptor cards,
etc. to mean such as ISDN cards, interface cards, CPU cards, adaptor cards
etc. then neither of your options would be valid.  If one interprets the
reference to CPU to mean motherboard, then it seems that your option a is
valid.

You may find further guidance in the following document:

GUIDELINES ON THE APPLICATION OF COUNCIL
DIRECTIVE 89/336/EEC OF 3 MAY 1989 ON THE APPROXIMATION OF THE LAWS OF THE
MEMBER STATES RELATING TO ELECTROMAGNETIC COMPATIBILITY
(DIRECTIVE 89/336/EEC AMENDED BY DIRECTIVES
91/263/EEC, 92/31/EEC, 93/68/EEC, 93/97/EEC)

This document states that any component, which performs a direct function is
considered to be an apparatus as defined by the EMC Directive and thus
subject to the Directive.  The most pertinent section of this document
follows:

6.2.3. Components performing a direct function

These are components that can be placed on the market in retail outlets for
distribution and/or putting into service, fulfilling the criteria defined in
6.2.1, therefore delivering a direct function.
Plug-in cards, such as smart cards or input/output modules, designed for
incorporation into computers are apparatus commonly found in retail outlets,
and available to the general public. Once cards of this type are inserted in
a PC they perform a direct function for the user.  They must therefore be
considered as apparatus and are, consequently, subject to the provisions of
the EMC Directive.

This does not mean that they must necessarily be intrinsically compliant
from the EMC point of view in all cases, if this is either impossible or
impracticable . However, in such cases, they must be designed in such a way
that they become fully EMC compliant (emissions and immunity) when they are
installed as intended in the apparatus, in any of its possible variants and
configurations, without exceptions, and used in the electromagnetic
environment determined by the manufacturer. The instructions accompanying
the component must clearly indicate these requirements, the pertinent
limitations of use and how to comply without resorting to an EMC specialist
(such components are available to non-EMC specialists, for a wide range of
applications). The manufacturer has the ultimate responsibility for this
decision.

Similar examples of components with a direct function are:

* plug-in cards for computer systems, micro-processor cards, central
processing unit cards/mother boards, electronic mail cards,
telecommunication cards, etc.;

* programmable logic controllers;

* lift controls;

* electric motors (except for induction motors, see chapter 5.4);

* computer disk drives;

* power supply units (PSU), where they take the form of autonomous
equipment;

* electronic temperature controls;

Perhaps the above might shorten your research time or just further confuse
you. Hopefully it's the former.  The full text of the above quoted
guidelines are available on the internet.  I've lost the link from which I
got it, but perhaps someone on the list can lead you there.  If you have no
luck finding it, please email me directly and I'll forward you a pdf file
via email attachment.

Best Regards




Michael J. Azar / Senior Program Manager
EMC Compliance Management Group
http://www.emc-turntech.com
Tel:  650-988-0900 x 103
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-Original Message-
From: michael.garret...@radisys.com michael.garret...@radisys.com
To: emc-p...@ieee.org emc-p...@ieee.org
List-Post: emc-pstc@listserv.ieee.org
Date: Tuesday, August 24, 1999 3:20 PM
Subject: CE Marking requirements



Well group, if you care to help out another American confused by the
specific
requirements for Europe, I would appreciate it.  I seem to be getting
varying
stories from different test houses as to what is required for one of our
products.  These are big enough players that pitting one against another is
not
something I want to undertake at this point.

We currently manufacture a motherboard which is sold both by itself and
with a
chassis 

RE: CE Marking requirements

1999-08-25 Thread Grasso, Charles (Chaz)

As far as I know, the EU has not adopted the insane FCC Class B compliance
process. So there is NO procedure for marking a motherboard as a compliant
unit. 

What you can do is test it in a system (just like the old days) and mark the
motherboard based on that test ALONE.

If I understand your requirement, you are looking to adopt the infamous
CE+CE=CE
approach. Again, this has proven NOT to work especially for emissions.

Comments:

(a) there is no requirement to test open chassis and that we can CE mark
the
board as compliant as long as we have shown that it can meet the class B
levels
within a chassis of our choosing.

RESPONSE: There is no requirement NOR is there a process for open chassis
testing.
The EMC Directive (nor the guidelines) can help you here.


(b) we are still required to perform open chassis tests, however, there is
no
6dB margin and the board will have to meet the EN 50022 class B levels with
the
cover off.
RESPONSE: Nonsense. There is NO open chassis test.

WARNING: Be careful. The next thing the testhouse will try is the TCF route.

Ugh.


Thank you
Charles Grasso
Advisory Engineer
StorageTek
1 StorageTek Drive
Louisville CO 80027 M/S 4247.
Tel:303-673-2908
Fax:303-661-7115
email:gra...@louisville.stortek.com
RMCEMC Web Site:  http://www.ewh.ieee.org/r5/denver/rockymountainemc/




-Original Message-
From: michael.garret...@radisys.com
[mailto:michael.garret...@radisys.com]
Sent: Tuesday, August 24, 1999 2:44 PM
To: emc-p...@ieee.org
Subject: CE Marking requirements



Well group, if you care to help out another American confused by the
specific
requirements for Europe, I would appreciate it.  I seem to be getting
varying
stories from different test houses as to what is required for one of our
products.  These are big enough players that pitting one against another is
not
something I want to undertake at this point.

We currently manufacture a motherboard which is sold both by itself and with
a
chassis which includes power supply, hard drive and floppy.  We are
currently
going through our internal EMC validation to ensure that we meet both FCC
Class
B and EN 55022 Class B levels.  Our experience on previous products has been
if
we clear emissions, we haven't had problems in other areas, but we'll be
testing
to EN 55024 of immunity, as well.

The issue arises when we discuss testing of the system versus testing of the
motherboard alone.  Within the US, the FCC regulations permit an additional
6dB
margin for open chassis measurement, so long as those frequencies fall
back
within the class B levels with the cover on.  This does not appear to be a
problem for our product.

We have been told by different parties that for Europe,

(a) there is no requirement to test open chassis and that we can CE mark
the
board as compliant as long as we have shown that it can meet the class B
levels
within a chassis of our choosing

and

(b) we are still required to perform open chassis tests, however, there is
no
6dB margin and the board will have to meet the EN 50022 class B levels with
the
cover off.

We're having a little more difficulty making things work using the (b)
approach.
I am specifically concerned about staying far enough below the levels that
we're
not going to potentially pass today and fail 6 months from now due to a
slight
drift in tolerances of components, test equipment or test engineers'
dispositions.

I have the texts of the EMC directive, as well as the test requirements
specified in the above documents and I'm happy to wade through them if you
can
point me in the right direction.  I will be heading that direction in the
next
day or two if I don't receive a response.  I'm hoping, however, that someone
in
the group can shave a few hours of exceptionally captivating reading from my
life by pointing me in the right direction.

Regards,

Michael Garretson
Compliance Engineer
RadiSys Corporation



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RE: Concrete as an insulator???

1999-08-25 Thread Michael Taylor

Concrete is a lousy insulator.  It is frequently used as a poor conductor
in grounding systems.  I think the conductivity of concrete was first
described by Uffer (spelling ???) after his work on protective grounding of
munitions bunkers.  I can't find my copy of his paper right now so I can't
quote numbers.  But, with cement being so hydroscopic the conductivity will
have a wide range.  I have actually measured it in the (10s)Ohm / meter-sq.
range in one instance  Castable ceramics are much better.  Used them in a
prior life --  they worked well.  Regards, Michael Taylor.

-Original Message-
From: POWELL, DOUG [mailto:doug.pow...@aei.com]
Sent: Friday, August 20, 1999 3:40 PM
To: EMC-PSTC (E-mail)
Subject: Concrete as an insulator???



Hello all,
 
I have a very innovative engineer who has come up with a design idea that
uses concrete as an insulating compound in a very large inductor for a 200
kW switching power supply.  Yup, this is the stuff you buy down at the local
building supply company.  He was very proud of the idea, but until he came
up with it I think he was pretty desperate.  I'm thinking I should make him
desperate again but would like to be able to give him a clearly reasoned-out
explanation.
 
Has anyone ever had experience with using concrete or mortar in a high
voltage application?  What are the concerns here?  It is my understanding
that it does not actually dry but it cures with all the water contained
inside.
 
 
thanks,
 



-doug

===
Douglas E. Powell, Compliance Engineer
Advanced Energy Industries, Inc.
1625 Sharp Point Dr.
Fort Collins, Colorado 80525 USA
---
970-407-6410  (phone)
970-407-5410  (e-fax)
mailto:doug.pow...@aei.com mailto:doug.pow...@aei.com 
http://www.advanced-energy.com http://www.advanced-energy.com/ 
===



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