Re: [PSES] Single Point Grounding - Not Achievable at High Frequencies (greater than a few MHz)

2013-05-21 Thread ce-test, qualified testing bv - Gert Gremmen
Yes, it is!

 

In RF technology it is very common to use a plane as a single grounding
point.

It is a very satisfying replacement for the single-grounding-point
solution.

 

The ground layer in any multi-layer PCB is such a single-plane-ground,
with

similar electrical properties to the old school single ground concept
at both RF and AF frequencies.

 

I would re-formulate the statement in that it is impossible to connect 2
ground

points , planes or structures using a single wire/connection.

 

 

Both Doug and Bill are also right of course from their point of
concept/view.

 

 

Regards,

Ing.  Gert Gremmen, BSc

 

 

 

g.grem...@cetest.nl mailto:g.grem...@cetest.nl 

www.cetest.nl


Kiotoweg 363

3047 BG Rotterdam

T 31(0)104152426
F 31(0)104154953

 

Before printing, think about the environment. 

 

 

Van: emc-p...@ieee.org [mailto:emc-p...@ieee.org] Namens Bill Owsley
Verzonden: Tuesday, May 21, 2013 5:02 AM
Aan: d...@dsmith.org; Si-List; emc-pstc
Onderwerp: Re: Single Point Grounding - Not Achievable at High
Frequencies (greater than a few MHz)

 

Dr. Tom Van Doren demonstrates that single point grounding is not
possible above the audio frequencies.  
Thus the lower cutoff in the regulations of 9 kHz.  And that is really
old school...

 

 





From: Doug Smith d...@emcesd.com
To: Si-List si-l...@freelists.org; emc-pstc
emc-p...@ieee.org 
Sent: Tuesday, April 10, 2012 8:05 PM
Subject: Single Point Grounding - Not Achievable at High
Frequencies (greater than a few MHz)

 

Hi All,

I have just uploaded the first Technical Tidbit article from my
new office in Boulder City, NV! Here it is:

Technical Tidbit - April 2012

Single Point Grounding - Not Achievable at High Frequencies
(greater than a few MHz)

The link to the article is:
http://emcesd.com/tt2012/tt041012.htm

My new office in Boulder City, NV is officially open!!! Still
more work to do on the house move so the next few weeks will be very
busy and the May Technical Tidbit may be a little late as well. Once the
move is complete, I expect to do morning 5 to 10 minute podcasts on
technical topics every morning I am in the office. These podcasts will
appear on the home page of http://CircuitAdvisor.com
http://circuitadvisor.com/  by late morning each day except for days
when I am not in the office.

Doug

-- 
---
___  _   Doug Smith
 \  / )  P.O. Box 60941
  =  Boulder City, NV 89006-0941
   _ / \ / \ _   TEL/FAX: 702-570-6108/570-6013
 /  /\  \ ] /  /\  \ Mobile:  408-858-4528
|  q-( )  |  o  |Email:   d...@dsmith.org
 \ _ /]\ _ / Website: http://www.dsmith.org
http://www.dsmith.org/ 
---

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Re: [PSES] Single Point Grounding - Not Achievable at High Frequencies (greater than a few MHz)

2013-05-21 Thread John Woodgate
In message 1369105334.30674.yahoomail...@web160401.mail.bf1.yahoo.com, 
dated Mon, 20 May 2013, Bill Owsley wdows...@yahoo.com writes:


Dr. Tom Van Doren demonstrates that single point grounding is not 
possible above the audio frequencies. 
Thus the lower cutoff in the regulations of 9 kHz.  And that is 
really old school...


The 'goodness' of single-point grounding is not a function of frequency 
alone. Circuit impedances are also involved, and this makes the issue so 
complex that no general rule is possible. Each single point has to be 
evaluated to determine the acceptability of the impedance between each 
point to be grounded and the single point and the impedances between the 
single point and every other single point in the assembly. The latter 
control the transfer of voltages or currents from one point to be 
grounded and others connected to the same single point, and between 
single points. The buzz-word is 'ground bounce' but it's not confined to 
digital circuits; ground bounce in analogue circuits is (normally) less 
abrupt but still present.

--
OOO - Own Opinions Only. See www.jmwa.demon.co.uk
They took me to a specialist burns unit - and made me learn 'To a haggis'.

John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: [PSES] Single Point Grounding - Not Achievable at High Frequencies (greater than a few MHz)

2013-05-21 Thread John Woodgate
In message FCA549BE3ECF9D4CB8CB8576837EA489140EBF@ZEUS.cetest.local, 
dated Tue, 21 May 2013, ce-test, qualified testing bv - Gert Gremmen 
g.grem...@cetest.nl writes:


In RF technology it is very common to use a plane as a single grounding 
point.


It isn't a single point; it may be a close approach to a single point 
but I have seen trouble even at audio frequencies caused by poor layout,
due to assuming a ground plane has zero impedance.  Distorted current 
from a Class AB output stage was getting back into an input circuit via 
the voltage drop between an output device grounding point and an input 
device grounding point. The problem was discovered because one channel 
had eight times the THD of the other.

--
OOO - Own Opinions Only. See www.jmwa.demon.co.uk
They took me to a specialist burns unit - and made me learn 'To a haggis'.

John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: [PSES] safety 60950 and surge suppression circuits

2013-05-21 Thread Mick Maytum

Rich,
Given your rational that surge protective components 
(SPCs), such as MOVs or GDTs, can have a fault mode anywhere 
between a short-circuit and an open-circuit, looks like 
there is a disconnect in the test levels.
In the open-circuit situation, the SPC does not divert 
current and the full voltage is applied to the electrical 
insulation. That being the case and as TC 108 specifies MOVs 
are tested with a impulse generator voltage of 6 kV peak, 
why isn't the insulation tested with this 6 kV impulse?


Regards
Mick.
On 20/05/2013 22:50, Richard Nute wrote:

Hi Joe:


Very quickly...

SPDs are not considered reliable components or assemblies.
The safety standards anticipate a failure -- anywhere from
open-circuit to short-circuit.

In the event of an open-circuit, there is no indication of
such a failure.  And, of course, all transients then pass
through the open SPD.

Consequently, the equipment safety insulations will be
called upon to withstand the expected transient overvoltages.
So, the standards require performing the voltage withstand
test without the SPD in place.


Best regards,
Rich






On 5/20/2013 1:40 PM, Joe Randolph wrote:

Hi Rich:

I'm hoping that you can provide one of your 
straightforward Rich Nute Explanations for the apparent 
contradiction behind the rationale that allows a surge 
protection component to be placed across a required 
safety isolation barrier, and then removed for the 
purpose of performing the hipot test.


I have been involved with safety compliance for over 30 
years, and this concept is one that has never made 
complete sense to me.  On one level, I can just bump 
along and limit my attention to what the safety standard 
actually says, but I would like to understand what the 
thinking is behind that.


This allowance (removing surge protection components for 
the hipot test) appears in a variety of standards and 
clauses within those standards, such as EN 60950-1, 
clauses 5.2.2, 6.1.2, and 6.2.2.


If you could help clarify the thinking behind this 
allowance, I would greatly appreciate it.



Thanks,

Joe Randolph
Telecom Design Consultant
Randolph Telecom, Inc.
781-721-2848 (USA)
j...@randolph-telecom.com
http://www.randolph-telecom.com 
http://www.randolph-telecom.com/







Hi Bill:


SPDs, regardless of configuration, are notorious for being
prone to failure, either short-circuit or open-circuit or
any value of resistance between those two extremes.  (One
cannot predict the energy the SPD will be required to
dissipate.)

From a safety point of view, all such failures must be
accounted for such that the safety of the equipment is not
compromised by any failure of the SPD.

If the SPD should fail open-circuit, then expected
transients that are therefore not attenuated, must not
cause the insulation to fail.  Hence, the insulation must
pass the hi-pot test without the SPD in place.

As for the requirement for the GDT to pass the hi-pot 
test...

???  I don't have any rationale for this.


Best regards,
Rich





On 5/10/2013 10:11 AM, Bill Owsley wrote:
I'm running into a dilemma.   Not being a Safety 
Engineer myself, but rubbing elbows with them...
On a piece of ITE equipment, I need some surge 
suppression for worldwide markets with one annoying 
requirement for 4 kV, otherwise just 2 kV line to 
earth, and using either plugable cords or permanent 
connection, whichever is worse.
Now the Safety guys  tell me that MOV's alone cannot 
bridge the insulation (Basic or Functional, I forget.)  
between primary and earth, when using one of power 
cable options mentioned above.
But a proper qualified (GDT) gas discharge tube can do 
the bridging.  So we figured to use them in series.

On a quick and dirty bench test it works to 4 kV.
Then the Safety guys pull out the rest of the story and 
point out 5.2.2 which seems to indicate that the GDT is 
to meet the Hi-Pot test, 1500 vac.
Previously, section, 1.5.9.4 (?)  indicates that the 
surge protection devices can be removed during the 
Hi-Pot test.
But now I have a Surge suppression circuit that has to 
withstand the same Hi-Pot as the rest of the board.
Question is how does a surge protection circuit protect 
the board when it has to meet the same Hi-Pot test?
In other words, when a surge comes along, which is 
going to break over first?

The surge protection or the board?
Is the purpose of surge suppression is to keep the 
clamped voltage below a problem level?

What am I missing in this?

Thanks...
- Bill

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[PSES] Capacitor Discharge Test IEC 61010-1

2013-05-21 Thread Kunde, Brian
What we call the Capacitor Discharge Test in the IEC 61010-1 standard section 
6.10.3 says that voltage across the pins of the power cord must not be 
Hazardous Live 5 seconds after disconnection from the supply. Most labs simply 
check to see if the voltage across the pins are 60 volts or less at 5 seconds, 
but the pass/fail criteria is the capacitive charge level described in 6.3.1 c) 
which is 45uC.

6.3.1 c) points you to Line A of Figure 3 but this chart seems to start at 
100 volts. So how do I apply this chart if my 5 second voltage is 80 volts? Am 
I looking at this wrong or should this chart go down to at least 60 volts? Is 
there a formula that can be used instead of the chart?

In our specific case, we are measuring the discharge of an RF line filter which 
has 4.4uF of capacitance across the line and the 5 second voltage is 80 volts. 
My guess would be this filter fails as-is without and additional bleeder 
resistor but when I discuss it with the company they pick apart the standard 
and the chart at figure 3.

Another question. When you perform this test what line voltage do you use? The 
highest nominal voltage or do you include +10%?  For 230VAC equipment do you 
test at 230Vrms or 264Vrms (373Vpk)?

Thanks to all for any input.

The Other Brian





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Re: [PSES] safety 60950 and surge suppression circuits

2013-05-21 Thread Joe Randolph


Hi Rich:
The apparent contradiction that I was trying to describe can be
summarized as follows:
a) The safety insulation barrier must withstand a hipot test of, say,
1500 VRMS
b) It is permissible to bridge this safety insulation barrier with a SPD
that breaks down at, say, 300 VRMS
In other words, in normal use, the safety insulation barrier can be
bypassed by a SPD. For the seemingly artificial circumstances of
the hipot test, the SPD can be removed in order to demonstrate compliance
with the 1500 VRMS requirement. The 1500 VRMS safety isolation
barrier would appear to be relatively useless if, in normal use, it is
bridged by a 300 VRMS SPD.
In the above example, I avoided specific reference to particular clauses
in 60950-1, because I wanted to illustrate the basic scenario that seems
to recur in a variety of places, but with differing details. In
60950-1, this scenario seems to appear in clauses 5.2.2, 6.1.2, and
6.2. It also appears in TIA-968 for equipment connected to the
telecom network.

Joe Randolph
Telecom Design Consultant
Randolph Telecom, Inc.
781-721-2848 (USA)
j...@randolph-telecom.com
http://www.randolph-telecom.com



Hi Joe:

Very quickly...
SPDs are not considered reliable components or assemblies.
The safety standards anticipate a failure -- anywhere from
open-circuit to short-circuit.
In the event of an open-circuit, there is no indication of
such a failure. And, of course, all transients then pass
through the open SPD.
Consequently, the equipment safety insulations will be
called upon to withstand the expected transient overvoltages.
So, the standards require performing the voltage withstand
test without the SPD in place.

Best regards,
Rich



On 5/20/2013 1:40 PM, Joe Randolph wrote:
Hi Rich:
I'm hoping that you can provide one of your straightforward Rich
Nute Explanations for the apparent contradiction behind the
rationale that allows a surge protection component to be placed across a
required safety isolation barrier, and then removed for the purpose of
performing the hipot test.
I have been involved with safety compliance for over 30 years, and this
concept is one that has never made complete sense to me. On one
level, I can just bump along and limit my attention to what the safety
standard actually says, but I would like to understand what the thinking
is behind that.
This allowance (removing surge protection components for the hipot test)
appears in a variety of standards and clauses within those standards,
such as EN 60950-1, clauses 5.2.2, 6.1.2, and 6.2.2.

If you could help clarify the thinking behind this allowance, I would
greatly appreciate it.

Thanks,
Joe Randolph
Telecom Design Consultant
Randolph Telecom, Inc.
781-721-2848 (USA)
j...@randolph-telecom.com
http://www.randolph-telecom.com
http://www.randolph-telecom.com/


Hi Bill:

SPDs, regardless of configuration, are notorious for being
prone to failure, either short-circuit or open-circuit or
any value of resistance between those two extremes. (One
cannot predict the energy the SPD will be required to
dissipate.)
 From a safety point of view, all such failures must be
accounted for such that the safety of the equipment is not
compromised by any failure of the SPD.
If the SPD should fail open-circuit, then expected
transients that are therefore not attenuated, must not
cause the insulation to fail. Hence, the insulation must
pass the hi-pot test without the SPD in place.
As for the requirement for the GDT to pass the hi-pot test...
??? I don't have any rationale for this.

Best regards,
Rich


On 5/10/2013 10:11 AM, Bill Owsley wrote:
I'm running into a dilemma. Not being a Safety Engineer myself, but rubbing elbows with them...
On a piece of ITE equipment, I need some surge suppression for worldwide markets with one annoying requirement for 4 kV, otherwise just 2 kV line to earth, and using either plugable cords or permanent connection, whichever is worse.
Now the Safety guys tell me that MOV's alone cannot bridge the insulation (Basic or Functional, I forget.) between primary and earth, when using one of power cable options mentioned above.
But a proper qualified (GDT) gas discharge tube can do the bridging. So we figured to use them in series.
On a quick and dirty bench test it works to 4 kV.
Then the Safety guys pull out the rest of the story and point out 5.2.2 which seems to indicate that the GDT is to meet the Hi-Pot test, 1500 vac.
Previously, section, 1.5.9.4 (?) indicates that the surge protection devices can be removed during the Hi-Pot test.
But now I have a Surge suppression circuit that has to withstand the same Hi-Pot as the rest of the board.
Question is how does a surge protection circuit protect the board when it has to meet the same Hi-Pot test?
In other words, when a surge comes along, which is going to break over first?
The surge protection or the board?
Is the purpose of surge suppression is to keep the clamped voltage below a problem level?
What am I missing in this?
Thanks...
- Bill
-

Re: [PSES] safety 60950 and surge suppression circuits

2013-05-21 Thread Peter Tarver
Rich -

Notwithstanding your statements about the safety insulation needing to
meet the testing, I have always viewed the testing with the SPC removed or
disabled to be an allowance, since in almost every instance, will cause a
false indication of breakdown of the safety insulation by means of
fulfilling their intended functions.

This view is similar in concept to allowing a dc test when capacitances
will allow excess currents to flow during the same tests.

Your answer sells better in committee.


Peter Tarver

 -Original Message-
 From: Richard Nute

 Hi Joe:


 Very quickly...

 SPDs are not considered reliable components or
 assemblies.
 The safety standards anticipate a failure -- anywhere
 from open-circuit to short-circuit.

 In the event of an open-circuit, there is no indication
 of such a failure.  And, of course, all transients then
 pass through the open SPD.

 Consequently, the equipment safety insulations will be
 called upon to withstand the expected transient
 overvoltages.
 So, the standards require performing the voltage
 withstand test without the SPD in place.


 Best regards,
 Rich


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Re: [PSES] safety 60950 and surge suppression circuits

2013-05-21 Thread Aldous, Scott
Throwing in my 2 cents:

Hipot test values are based on expected transients. The concern with the 
transient overvoltages is that they could punch through insulation needed for 
safety and subsequently hazardous voltages can be allowed to reach areas where 
they should not. The function of an SPD is to limit the level of transient 
overvoltages that propagate through the equipment. If the SPD functions 
correctly, the insulation should not be stressed by the transients since the 
SPD shunts the surge current to ground. In other words, the function of the SPD 
makes it different from the other insulation barriers. While the other barriers 
must withstand the transient overvoltages, the SPD functions to limit them. 
Because of the difference in function, it is appropriate to test them 
differently, or to treat them differently during test.

As Rich stated, an SPD may not be reliable in its function to limit the 
transient overvoltages (for example SPDs are often themselves protected by 
fusing which then leaves the SPD function inoperable if the fuse opens), so it 
is appropriate to test the rest of the insulation as if the SPD were not 
present.

Scott Aldous
Compliance Manager/Engineering Lab Manager
AE Solar Energy

  +1.970.492.2065 Direct
  +1.970.407.5872 Fax
  +1.541.312.3832 Main
scott.ald...@aei.com

1625 Sharp Point Drive
Fort Collins, CO 80525

www.advanced-energy.com/solarenergyhttp://www.advanced-energy.com/solarenergy


From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of Joe Randolph
Sent: Tuesday, May 21, 2013 3:41 PM
To: ri...@ieee.org
Cc: Bill Owsley; EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: safety 60950 and surge suppression circuits

Hi Rich:

The apparent contradiction that I was trying to describe can be summarized as 
follows:

a) The safety insulation barrier must withstand a hipot test of, say, 1500 VRMS
b) It is permissible to bridge this safety insulation barrier with a SPD that 
breaks down at, say, 300 VRMS

In other words, in normal use, the safety insulation barrier can be bypassed by 
a SPD.  For the seemingly artificial circumstances of the hipot test, the SPD 
can be removed in order to demonstrate compliance with the 1500 VRMS 
requirement.  The 1500 VRMS safety isolation barrier would appear to be 
relatively useless if, in normal use, it is bridged by a 300 VRMS SPD.

In the above example, I avoided specific reference to particular clauses in 
60950-1, because I wanted to illustrate the basic scenario that seems to recur 
in a variety of places, but with differing details.  In 60950-1, this scenario 
seems to appear in clauses 5.2.2, 6.1.2, and 6.2.  It also appears in TIA-968 
for equipment connected to the telecom network.


Joe Randolph
Telecom Design Consultant
Randolph Telecom, Inc.
781-721-2848 (USA)
j...@randolph-telecom.com
http://www.randolph-telecom.comhttp://www.randolph-telecom.com/







Hi Joe:


Very quickly...

SPDs are not considered reliable components or assemblies.
The safety standards anticipate a failure -- anywhere from
open-circuit to short-circuit.

In the event of an open-circuit, there is no indication of
such a failure.  And, of course, all transients then pass
through the open SPD.

Consequently, the equipment safety insulations will be
called upon to withstand the expected transient overvoltages.
So, the standards require performing the voltage withstand
test without the SPD in place.


Best regards,
Rich






On 5/20/2013 1:40 PM, Joe Randolph wrote:

Hi Rich:

I'm hoping that you can provide one of your straightforward Rich Nute 
Explanations for the apparent contradiction behind the rationale that allows a 
surge protection component to be placed across a required safety isolation 
barrier, and then removed for the purpose of performing the hipot test.

I have been involved with safety compliance for over 30 years, and this concept 
is one that has never made complete sense to me.  On one level, I can just bump 
along and limit my attention to what the safety standard actually says, but I 
would like to understand what the thinking is behind that.

This allowance (removing surge protection components for the hipot test) 
appears in a variety of standards and clauses within those standards, such as 
EN 60950-1, clauses 5.2.2, 6.1.2, and 6.2.2.

If you could help clarify the thinking behind this allowance, I would greatly 
appreciate it.


Thanks,

Joe Randolph
Telecom Design Consultant
Randolph Telecom, Inc.
781-721-2848 (USA)
j...@randolph-telecom.com
http://www.randolph-telecom.comhttp://www.randolph-telecom.com/ 
http://www.randolph-telecom.com/






Hi Bill:


SPDs, regardless of configuration, are notorious for being
prone to failure, either short-circuit or open-circuit or
any value of resistance between those two extremes.  (One
cannot predict the energy the SPD will be required to
dissipate.)

From a safety point of view, all such failures must be
accounted for such that the safety of the equipment is not
compromised 

Re: [PSES] safety 60950 and surge suppression circuits

2013-05-21 Thread Joe Randolph


Hi Scott:
Your explanation makes sense but it presumes the SPD shunts the current
to ground. 
It would appear to me that the SPD is allowed to simply bridge the
isolation barrier. That is the aspect that seems contradictory to
me. 
In 60950-1 clauses 6.1.2 and 6.2 (the ones I work with most frequently)
there is no explicit requirement that the SPD be connected to a reliable
ground. Rather, it is simply allowed to bridge the isolation
barrier. Based on quick read of clause 5.2.2, the situation would
appear to be similar there as well.

Joe Randolph
Telecom Design Consultant
Randolph Telecom, Inc.
781-721-2848 (USA)
j...@randolph-telecom.com
http://www.randolph-telecom.com


Throwing in my 2 cents:

Hipot test values are based on expected transients. The concern with the
transient overvoltages is that they could punch through insulation needed
for safety and subsequently hazardous voltages can be allowed to reach
areas where they should not. The function of an SPD is to limit the level
of transient overvoltages that propagate through the equipment. If the
SPD functions correctly, the insulation should not be stressed by the
transients since the SPD shunts the surge current to ground. In other
words, the function of the SPD makes it different from the other
insulation barriers. While the other barriers must withstand the
transient overvoltages, the SPD functions to limit them. Because of the
difference in function, it is appropriate to test them differently, or to
treat them differently during test.

As Rich stated, an SPD may not be reliable in its function to limit the
transient overvoltages (for example SPDs are often themselves protected
by fusing which then leaves the SPD function inoperable if the fuse
opens), so it is appropriate to test the rest of the insulation as if the
SPD were not present.

Scott Aldous
Compliance Manager/Engineering Lab Manager
AE Solar Energy

 +1.970.492.2065 Direct
 +1.970.407.5872 Fax
 +1.541.312.3832 Main
scott.ald...@aei.com

1625 Sharp Point Drive
Fort Collins, CO 80525

www.advanced-energy.com/solarenergy


From: emc-p...@ieee.org
[mailto:emc-p...@ieee.org]
On Behalf Of Joe Randolph
Sent: Tuesday, May 21, 2013 3:41 PM
To: ri...@ieee.org
Cc: Bill Owsley; EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: safety 60950 and surge suppression circuits

Hi Rich:
The apparent contradiction that I was trying to describe can be
summarized as follows:
a) The safety insulation barrier must withstand a hipot test of, say,
1500 VRMS
b) It is permissible to bridge this safety insulation barrier with a SPD
that breaks down at, say, 300 VRMS
In other words, in normal use, the safety insulation barrier can be
bypassed by a SPD. For the seemingly artificial circumstances of
the hipot test, the SPD can be removed in order to demonstrate compliance
with the 1500 VRMS requirement. The 1500 VRMS safety isolation
barrier would appear to be relatively useless if, in normal use, it is
bridged by a 300 VRMS SPD.
In the above example, I avoided specific reference to particular clauses
in 60950-1, because I wanted to illustrate the basic scenario that seems
to recur in a variety of places, but with differing details. In
60950-1, this scenario seems to appear in clauses 5.2.2, 6.1.2, and
6.2. It also appears in TIA-968 for equipment connected to the
telecom network.

Joe Randolph
Telecom Design Consultant
Randolph Telecom, Inc.
781-721-2848 (USA)
j...@randolph-telecom.com
http://www.randolph-telecom.com



Hi Joe:

Very quickly...
SPDs are not considered reliable components or assemblies.
The safety standards anticipate a failure -- anywhere from
open-circuit to short-circuit.
In the event of an open-circuit, there is no indication of
such a failure. And, of course, all transients then pass
through the open SPD.
Consequently, the equipment safety insulations will be
called upon to withstand the expected transient overvoltages.
So, the standards require performing the voltage withstand
test without the SPD in place.

Best regards,
Rich



On 5/20/2013 1:40 PM, Joe Randolph wrote:
Hi Rich:
I'm hoping that you can provide one of your straightforward Rich
Nute Explanations for the apparent contradiction behind the
rationale that allows a surge protection component to be placed across a
required safety isolation barrier, and then removed for the purpose of
performing the hipot test.
I have been involved with safety compliance for over 30 years, and this
concept is one that has never made complete sense to me. On one
level, I can just bump along and limit my attention to what the safety
standard actually says, but I would like to understand what the thinking
is behind that.
This allowance (removing surge protection components for the hipot test)
appears in a variety of standards and clauses within those standards,
such as EN 60950-1, clauses 5.2.2, 6.1.2, and 6.2.2.
If you could help clarify the thinking behind this allowance, I would
greatly appreciate it.

Thanks,
Joe Randolph
Telecom Design Consultant
Randolph 

Re: [PSES] Single Point Grounding - Not Achievable at High Frequencies (greater than a few MHz)

2013-05-21 Thread Bill Owsley
dang you beat me too it.  I thought this would evolve over several notes, but 
no... you had to go all the way at once.
I was going to go from single point, expanded to a single edge, expended to a 
plane, which can again be expanded to a chassis, and with care on cable shield 
terminations, to single ground set of chassis, and then stepped up the CBN, 
common bonding network of a single ground room.  Now to go see everyone else 
says!






 From: ce-test, qualified testing bv - Gert Gremmen g.grem...@cetest.nl
To: Bill Owsley wdows...@yahoo.com; d...@dsmith.org; Si-List 
si-l...@freelists.org; emc-pstc emc-p...@ieee.org 
Sent: Tuesday, May 21, 2013 2:40 AM
Subject: RE: Single Point Grounding - Not Achievable at High Frequencies 
(greater than a few MHz)
 


Yes, it is….!
 
In RF technology it is very common to use a plane as a single grounding point.
It is a very satisfying replacement for the single-grounding-point solution.
 
The ground layer in any multi-layer PCB is such a single-plane-ground, with
similar electrical properties to the “old school” single ground concept at 
both RF and AF frequencies.
 
I would re-formulate the statement in that it is impossible to connect 2 ground
points , planes or structures using a single wire/connection.
 
 
Both Doug and Bill are also right of course from their point of concept/view.
 
 
Regards,

Ing.  Gert Gremmen, BSc
 
 
 
g.grem...@cetest.nl
www.cetest.nl

Kiotoweg 363
3047 BG Rotterdam
T 31(0)104152426
F 31(0)104154953
 
Before printing, think about the environment.
 
 
Van:emc-p...@ieee.org [mailto:emc-p...@ieee.org] Namens Bill Owsley
Verzonden: Tuesday, May 21, 2013 5:02 AM
Aan: d...@dsmith.org; Si-List; emc-pstc
Onderwerp: Re: Single Point Grounding - Not Achievable at High Frequencies 
(greater than a few MHz)
 
Dr. Tom Van Doren demonstrates that single point grounding is not possible 
above the audio frequencies.  
Thus the lower cutoff in the regulations of 9 kHz.  And that is really old 
school...
 
 



From:Doug Smith d...@emcesd.com
To: Si-List si-l...@freelists.org; emc-pstc emc-p...@ieee.org 
Sent: Tuesday, April 10, 2012 8:05 PM
Subject: Single Point Grounding - Not Achievable at High Frequencies (greater 
than a few MHz)
 
Hi All,

I have just uploaded the first Technical Tidbit article from my new office in 
Boulder City, NV! Here it is:
Technical Tidbit - April 2012
Single Point Grounding - Not Achievable at High Frequencies (greater than a 
few MHz)

The link to the article is: http://emcesd.com/tt2012/tt041012.htm

My new office in Boulder City, NV is officially open!!! Still more work to do 
on the house move so the next few weeks will be very busy and the May 
Technical Tidbit may be a little late as well. Once the move is complete, I 
expect to do morning 5 to 10 minute podcasts on technical topics every 
morning I am in the office. These podcasts will appear on the home page of 
http://CircuitAdvisor.com by late morning each day except for days when I am 
not in the office.

Doug
-- 
---
    ___  _   Doug Smith
 \  / )  P.O. Box 60941
  =  Boulder City, NV 89006-0941
   _ / \ / \ _   TEL/FAX: 702-570-6108/570-6013
/  /\  \ ] /  /\  \ Mobile:  408-858-4528
|  q-( )  |  o  |    Email:   d...@dsmith.org
\ _ /    ]    \ _ / Website: http://www.dsmith.org
---
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Re: [PSES] Single Point Grounding - Not Achievable at High Frequencies (greater than a few MHz)

2013-05-21 Thread Bill Owsley
Ahh...  the common convolted and complex analysis discussing the issue with 
complicated explanationsand rationalizations.
I may be way off in this, but it seems to work.
So take a unit square of ground plane, or power plane, or reference plane, or 
whatever plane you'd like to call the intended return plane for any and all of 
the signals you are dealing with.  You may have more than one plane and in 
parallel and common to the others.
Note Mr. Woodgate's mention of proper layout.  That is important!
Now considering this unit square of plane, assuming one has not really mucked 
it up with splits and swiss cheesed with vias, etc.
Can there be any lower impedance?  What could be lower impedance than a plane?  
Does this plane not define the boundary conditions of so many simulations and 
models?
It appears from physics (the one I was taught) that the unit square is the 
lowest impedance available.
It is the definition of zero impedance since there can be none lower.
Now we expand this plane to real world signal impedance and place a trace for a 
circuit over this zero impedance return plane.
zero because there is none lower.  (note, I am neglecting the multiple 
parallel paths as being an expansion of the simple case)
We now have a loop based on the physical dimension of the trace over a plane. 
 This, by Mawell? defines an inductance and thus an impedance.  ps. End points 
are much more important than the very uniform (hopefully) trace between ends.

Some real world caveats !!  Skin Depth!  Signal frequency determines skin depth 
and the amount of copper used for the plane becomes something to consider.  
Lower frequencies need a lot thicker copper to handle the skin depth such that 
signals on one side do not show up to any noticable degree on the other side of 
the plane.  A really annoying crosstalk mechanism since it is not one that 
occurs very often so it is not high on the list of the usual suspects.  Crude 
rule-of-thumb, single digit megahertz or less and half oz of Cu and you will 
likely have thru plane crosstalk in sensitive analog circuits.

ps. my EMC world is about 50 kHz to 2.4GHz intentional, nevermind the 
unintended at 5-6 GHz.
and about xmit 0 dBm to 15 kW all on the same brd and in plastic chassis.








 From: John Woodgate j...@jmwa.demon.co.uk
To: EMC-PSTC@LISTSERV.IEEE.ORG 
Sent: Tuesday, May 21, 2013 3:35 AM
Subject: Re: Single Point Grounding - Not Achievable at High Frequencies 
(greater than a few MHz)
 

In message 1369105334.30674.yahoomail...@web160401.mail.bf1.yahoo.com, 
dated Mon, 20 May 2013, Bill Owsley wdows...@yahoo.com writes:

Dr. Tom Van Doren demonstrates that single point grounding is not 
possible above the audio frequencies. 
Thus the lower cutoff in the regulations of 9 kHz.  And that is 
really old school...

The 'goodness' of single-point grounding is not a function of frequency 
alone. Circuit impedances are also involved, and this makes the issue so 
complex that no general rule is possible. Each single point has to be 
evaluated to determine the acceptability of the impedance between each 
point to be grounded and the single point and the impedances between the 
single point and every other single point in the assembly. The latter 
control the transfer of voltages or currents from one point to be 
grounded and others connected to the same single point, and between 
single points. The buzz-word is 'ground bounce' but it's not confined to 
digital circuits; ground bounce in analogue circuits is (normally) less 
abrupt but still present.
-- 
OOO - Own Opinions Only. See www.jmwa.demon.co.uk
They took me to a specialist burns unit - and made me learn 'To a haggis'.

John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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Re: [PSES] safety 60950 and surge suppression circuits

2013-05-21 Thread Bill Owsley
So the Safety engineer said the single fault condition was an open ground... 
Now what?
A surge into a 300 volt SPD transfers that surge voltage to the open ground 
(chassis) and there is now a hazard !!!
Thus the position, I've been told while sticking my fingers in my ears, The 
SPD's have to also meet the hi-pot test and not fire until the surge exceeds 
the hi-pot value.
I argue that I cannot assure that the SPD's will operate, or the insulation 
will break down and conduct.

In the same arguement is that MOV's cannot be used alone, but must be connected 
in series with a GDT that meets appendix Q??
And the MOV now has to be thermal fuse protected, and that is not current fuse 
protected.

60950 reference clauses mentioned elsewhere.  
I'm just the EMC engineer tryng to get surge to pass, while enjoying the little 
lightning balls that are launched with 4 kV surges.
ps. put up a blast shield but the damn pieces bouncing off the walls and 
ceiling still got to me!







 From: Aldous, Scott scott.ald...@aei.com
To: Joe Randolph j...@randolph-telecom.com; ri...@ieee.org 
ri...@ieee.org 
Cc: Bill Owsley wdows...@yahoo.com; EMC-PSTC@LISTSERV.IEEE.ORG 
EMC-PSTC@LISTSERV.IEEE.ORG 
Sent: Tuesday, May 21, 2013 6:25 PM
Subject: RE: safety 60950 and surge suppression circuits
 


 
Throwing in my 2 cents:
 
Hipot test values are based on expected transients. The concern with the 
transient overvoltages is that they could punch through insulation needed for 
safety and subsequently hazardous voltages can be allowed to reach areas where 
they should not. The function of an SPD is to limit the level of transient 
overvoltages that propagate through the equipment. If the SPD functions 
correctly, the insulation should not be stressed by the transients since the 
SPD shunts the surge current to ground. In other words, the function of the 
SPD makes it different from the other insulation barriers. While the other 
barriers must withstand the transient overvoltages, the SPD functions to limit 
them. Because of the difference in function, it is appropriate to test them 
differently, or to treat them differently during test.
 
As Rich stated, an SPD may not be reliable in its function to limit the 
transient overvoltages (for example SPDs are often themselves protected by 
fusing which then leaves the SPD function inoperable if the fuse opens), so it 
is appropriate to test the rest of the insulation as if the SPD were not 
present.
 
Scott Aldous
Compliance Manager/Engineering Lab Manager
AE Solar Energy
 
  +1.970.492.2065 Direct
  +1.970.407.5872 Fax
  +1.541.312.3832 Main
scott.ald...@aei.com
 
1625 Sharp Point Drive
Fort Collins, CO 80525
 
www.advanced-energy.com/solarenergy
 
 
From:emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf Of Joe Randolph
Sent: Tuesday, May 21, 2013 3:41 PM
To: ri...@ieee.org
Cc: Bill Owsley; EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: safety 60950 and surge suppression circuits
 
Hi Rich:

The apparent contradiction that I was trying to describe can be summarized as 
follows:

a) The safety insulation barrier must withstand a hipot test of, say, 1500 VRMS
b) It is permissible to bridge this safety insulation barrier with a SPD that 
breaks down at, say, 300 VRMS

In other words, in normal use, the safety insulation barrier can be bypassed 
by a SPD.  For the seemingly artificial circumstances of the hipot test, the 
SPD can be removed in order to demonstrate compliance with the 1500 VRMS 
requirement.  The 1500 VRMS safety
 isolation barrier would appear to be relatively useless if, in normal use, it 
is bridged by a 300 VRMS SPD.

In the above example, I avoided specific reference to particular clauses in 
60950-1, because I wanted to illustrate the basic scenario that seems to recur 
in a variety of places, but with differing details.  In 60950-1, this scenario 
seems to appear in clauses
 5.2.2, 6.1.2, and 6.2.  It also appears in TIA-968 for equipment connected to 
the telecom network.


Joe Randolph
Telecom Design Consultant
Randolph Telecom, Inc.
781-721-2848 (USA)
j...@randolph-telecom.com
http://www.randolph-telecom.com








Hi Joe:


Very quickly...

SPDs are not considered reliable components or assemblies.
The safety standards anticipate a failure -- anywhere from
open-circuit to short-circuit.

In the event of an open-circuit, there is no indication of
such a failure.  And, of course, all transients then pass
through the open SPD.

Consequently, the equipment safety insulations will be
called upon to withstand the expected transient overvoltages.
So, the standards require performing the voltage withstand
test without the SPD in place.


Best regards,
Rich






On 5/20/2013 1:40 PM, Joe Randolph wrote:


Hi Rich:

I'm hoping that you can provide one of your straightforward Rich Nute 
Explanations for the apparent contradiction behind the rationale that allows 
a surge protection component to be placed across a required safety isolation 

Re: [PSES] Capacitor Discharge Test IEC 61010-1

2013-05-21 Thread Bill Owsley
A few decades ago when an intern, called co-op back then, a customer complaint 
came in that they had been shocked by the power plug after pulling it from the 
wall.  No way said the engineers!  Hey co-op go test this.  We  it 
turns out there can be the peak voltage left on the pins of the plug which will 
decay depending on the environment.   And so the bleeder resistor.
I thought the time frame was on the order of 250 mS.  How fast can an operator 
get their fingers on the plug pins after pulling out?
Sticking their fingers on a partial pulled plugged was dis-allowed.  
But those details were for the Safety engineers.






 From: Kunde, Brian brian_ku...@lecotc.com
To: EMC-PSTC@LISTSERV.IEEE.ORG EMC-PSTC@LISTSERV.IEEE.ORG 
Sent: Tuesday, May 21, 2013 12:33 PM
Subject: Capacitor Discharge Test IEC 61010-1
 

What we call the Capacitor Discharge Test in the IEC 61010-1 standard section 
6.10.3 says that voltage across the pins of the power cord must not be 
Hazardous Live 5 seconds after disconnection from the supply. Most labs simply 
check to see if the voltage across the pins are 60 volts or less at 5 seconds, 
but the pass/fail criteria is the capacitive charge level described in 6.3.1 
c) which is 45uC.

6.3.1 c) points you to Line A of Figure 3 but this chart seems to start at 
100 volts. So how do I apply this chart if my 5 second voltage is 80 volts? Am 
I looking at this wrong or should this chart go down to at least 60 volts? Is 
there a formula that can be used instead of the chart?

In our specific case, we are measuring the discharge of an RF line filter 
which has 4.4uF of capacitance across the line and the 5 second voltage is 80 
volts. My guess would be this filter fails as-is without and additional 
bleeder resistor but when I discuss it with the company they pick apart the 
standard and the chart at figure 3.

Another question. When you perform this test what line voltage do you use? The 
highest nominal voltage or do you include +10%?  For 230VAC equipment do you 
test at 230Vrms or 264Vrms (373Vpk)?

Thanks to all for any input.

The Other Brian





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