Re: [Emc-users] Mister for small mill

2009-11-20 Thread Leslie Newell
Sounds like you have an aquarium air valve. Find a hobby shop that sells models that use engines. Ask for a mixture needle assembly. Most shops have a stack of broken models out the back that they raid for parts. Generally the needle valves have a 1/8 hose barb on one end and a thread on the

Re: [Emc-users] Mister for small mill

2009-11-20 Thread Ian W. Wright
Gene, Can't imagine why you'd want to stand in an inch of water to soften brass ;-} You answered your own question really - just get it hot and leave it - it will be soft. Better still, use copper. Now, needle valves - think laterally - where are they used - carburettors do you have an

Re: [Emc-users] Mister for small mill

2009-11-20 Thread Gene Heskett
On Friday 20 November 2009, Leslie Newell wrote: Sounds like you have an aquarium air valve. Or an ice-maker shutoff. :) Find a hobby shop that sells models that use engines. Ask for a mixture needle assembly. Most shops have a stack of broken models out the back that they raid for parts.

Re: [Emc-users] Mister for small mill

2009-11-20 Thread Gene Heskett
On Friday 20 November 2009, Ian W. Wright wrote: Gene, Can't imagine why you'd want to stand in an inch of water to soften brass ;-} The cartridge case, not me obviously. ;) You answered your own question really - just get it hot and leave it - it will be soft. Better still, use copper. No

Re: [Emc-users] Mister for small mill

2009-11-20 Thread Kirk Wallace
One idea I have been meaning to try on my mister is to use a peristaltic pump, maybe powered by a stepper and EMC2 stepgen, to meter the fluid into the air stream. This way, I can better control the fluid quantity rate and I won't get fluid drain-back, so the fluid will come on instantly. Inkjet

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Andy Pugh
2009/11/19 Gene Heskett gene.hesk...@gmail.com:  I even tried to swage it down onto the needle with a hammer and anvil, but I can see that is just as futile.  So I'm going to sleep on it unless someone has a better idea. Will an ER collet crimp the tube down? I think I would be trying 2-part

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Gene Heskett
On Thursday 19 November 2009, Andy Pugh wrote: 2009/11/19 Gene Heskett gene.hesk...@gmail.com: I even tried to swage it down onto the needle with a hammer and anvil, but I can see that is just as futile. So I'm going to sleep on it unless someone has a better idea. Will an ER collet crimp

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Gene Heskett
On Thursday 19 November 2009, Andy Pugh wrote: 2009/11/19 Gene Heskett gene.hesk...@gmail.com: I even tried to swage it down onto the needle with a hammer and anvil, but I can see that is just as futile. So I'm going to sleep on it unless someone has a better idea. Will an ER collet crimp

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Ian W. Wright
Gene, I think your brain's working too hard!! You probably won't have much success with Insulin needles as the length of thin tube will act as a brake on the oil. One place you can find really small bore tube is on an old fridge - the thermostat bulb which is in the frig compartment is

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Gene Heskett
On Thursday 19 November 2009, Ian W. Wright wrote: Gene, I think your brain's working too hard!! :) Probably so Ian. You probably won't have much success with Insulin needles as the length of thin tube will act as a brake on the oil. There seems to be plenty of pressure to make it flow. One

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Gene Heskett
@lists.sourceforge.net Subject: Re: [Emc-users] Mister for small mill Gene, I think your brain's working too hard!! You probably won't have much success with Insulin needles as the length of thin tube will act as a brake on the oil. One place you can find really small bore tube is on an old fridge - the thermostat

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Gene Heskett
. Wright watchma...@talktalk.net Date: Thu, 19 Nov 2009 19:44:45 To: emc-users@lists.sourceforge.net Subject: Re: [Emc-users] Mister for small mill Gene, I think your brain's working too hard!! You probably won't have much success with Insulin needles as the length of thin tube will act as a brake

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Andy Pugh
2009/11/19 Gene Heskett gene.hesk...@gmail.com: What is the best procedure to anneal just the last 1/8 of this tubing, it might work if I can get it dead soft again. Just get it hot and keep it that way for a while. There is no phase transition to worry about with brass. -- atp

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Leslie Newell
I would be concerned about having a very fine needle sticking out. It would be very vulnerable. I have no problems with a piece of 1/16 OD tube and a needle valve. You are going to need a needle valve anyway because some jobs need more oil than others. Les Gene Heskett wrote: On Thursday 19

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Leslie Newell
As far as I know you don't have to hold it hot for very long. Get it red, quench and job done. Quenching in battery acid helps remove the black oxide but beware of the fumes. Les Andy Pugh wrote: 2009/11/19 Gene Heskett gene.hesk...@gmail.com: What is the best procedure to anneal just the

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Gene Heskett
On Thursday 19 November 2009, Andy Pugh wrote: 2009/11/19 Gene Heskett gene.hesk...@gmail.com: What is the best procedure to anneal just the last 1/8 of this tubing, it might work if I can get it dead soft again. Just get it hot and keep it that way for a while. There is no phase transition to

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Andy Pugh
2009/11/20 Gene Heskett gene.hesk...@gmail.com: Ok.  I was going by what I do for cartridge brass necks, which is warm them while standing in an inch of water, watching the color, and when the straw gets to the base of the neck, knock that one over into the cool water.  That, while stress

Re: [Emc-users] Mister for small mill

2009-11-19 Thread Gene Heskett
On Thursday 19 November 2009, Leslie Newell wrote: I would be concerned about having a very fine needle sticking out. It would be very vulnerable. I have no problems with a piece of 1/16 OD tube and a needle valve. You are going to need a needle valve anyway because some jobs need more oil than

Re: [Emc-users] Mister for small mill

2009-11-19 Thread dave
On Fri, 2009-11-20 at 00:16 +, Andy Pugh wrote: 2009/11/20 Gene Heskett gene.hesk...@gmail.com: Ok. I was going by what I do for cartridge brass necks, which is warm them while standing in an inch of water, watching the color, and when the straw gets to the base of the neck, knock

Re: [Emc-users] Mister for small mill

2009-11-18 Thread Kent A. Reed
Gentle persons: I know I'm a big worry wort but two things really bother me about misting. The first thing goes back to my days as a lab safety officer. Our lungs aren't really designed to deal with atomized organic oils. A Material Safety Data Sheet may say the oil has low toxicity but that

Re: [Emc-users] Mister for small mill

2009-11-18 Thread Ron Ginger
If you really dont want mist in the air there was an article in an old magazine, I think HOME SHOP MACHINIST about building a solenoid operated pump with a nozzle held by a mag base and pointed at the work. It used a 555 timer IC to generate a tiny pump stroke every few seconds. This directed

Re: [Emc-users] Mister for small mill

2009-11-18 Thread Leslie Newell
If you are machining some of the softer grades of aluminum you need a pretty much constant flow of coolant. You don't need much but if it runs dry it can clog the cutter very quickly. Also if you are using carbide a sudden squirt of coolant could cause the cutting edges to crack. Les Ron

Re: [Emc-users] Mister for small mill

2009-11-18 Thread Gene Heskett
On Wednesday 18 November 2009, Ron Ginger wrote: If you really dont want mist in the air there was an article in an old magazine, I think HOME SHOP MACHINIST about building a solenoid operated pump with a nozzle held by a mag base and pointed at the work. It used a 555 timer IC to generate a tiny

Re: [Emc-users] Mister for small mill

2009-11-17 Thread Dave
If you want to cheat on the orifice drilling - consider using a mig welder tip - a common Tweco tip comes in a .024 size and I have used that in a waste oil burner as an air jet. I soldered the tip into the ID of a piece of 1/4 copper tubing. Works great - and no small hole drilling. Want

Re: [Emc-users] Mister for small mill

2009-11-17 Thread Ron Ginger
A couple observations on misters. When they are properly adjusted the amount of mist dispensed is tiny. A Bijur unit will take several seconds to puddle just 2-3 drops into your hand. The cooling is mostly from the air stream. If you have a room full of mist you are not running it right. To

Re: [Emc-users] Mister for small mill

2009-11-16 Thread Ian W. Wright
There's good reason not to want castor oil mist spraying about too much - those first world war fighter aces were never constipated breathing in all the castor oil fumes coming from their engines - and the brown underpants were not always a result of clashes with the enemy!! ;-} Ian

Re: [Emc-users] Mister for small mill

2009-11-16 Thread Leslie Newell
From past experiences with IC radio controlled models, this is a definite drawback to castor oil. Les Ian W. Wright wrote: There's good reason not to want castor oil mist spraying about too much - those first world war fighter aces were never constipated breathing in all the castor oil

Re: [Emc-users] Mister for small mill

2009-11-16 Thread Gene Heskett
On Monday 16 November 2009, Leslie Newell wrote: From past experiences with IC radio controlled models, this is a definite drawback to castor oil. Les Ian W. Wright wrote: There's good reason not to want castor oil mist spraying about too much - those first world war fighter aces were never

Re: [Emc-users] Mister for small mill

2009-11-16 Thread dave
On Mon, 2009-11-16 at 08:11 -0500, Gene Heskett wrote: On Monday 16 November 2009, Leslie Newell wrote: From past experiences with IC radio controlled models, this is a definite drawback to castor oil. Les Ian W. Wright wrote: There's good reason not to want castor oil mist spraying

Re: [Emc-users] Mister for small mill

2009-11-16 Thread Dave
Misters bother me unless they are tuned just so you can put a big cloud in your shop in no time. Flood coolant might be messy also but it doesn't fog your shop and your lungs. There is some mention of people trying to use food oils on practicalmachinist.com and the residue drying to a

Re: [Emc-users] Mister for small mill

2009-11-16 Thread Roland Jollivet
I was looking at misters too once, and it seems the general feeling is it's fine if you're happy to have everything in the workshop coated with oil in a few months. If making a mister, why not just 'mist' oil directly, without the air? Like those 'airless' spray guns. Unless the air blast is a

Re: [Emc-users] Mister for small mill

2009-11-16 Thread David Braley
Hi Gene, I've been following the thread you started on a mister for a small mill. I can't advise you on making your own, but I can recommend that you just buy one. The systems I have here in my shop are made by Kool Mist. Hands down they are the best. I never buy mine new, but I find them on

Re: [Emc-users] Mister for small mill

2009-11-16 Thread Andy Pugh
2009/11/16 Roland Jollivet roland.jolli...@gmail.com: Whale oil was once heavily used in the U.S. for lamp oil and lubricants but not for cooking. The Inuit do use whale oil for cooking as an alternative for Seal Oil http://www.clovegarden.com/ingred/oils.html#seal. Oil from sperm whales

Re: [Emc-users] Mister for small mill

2009-11-16 Thread Gene Heskett
On Monday 16 November 2009, dave wrote: On Mon, 2009-11-16 at 08:11 -0500, Gene Heskett wrote: On Monday 16 November 2009, Leslie Newell wrote: From past experiences with IC radio controlled models, this is a definite drawback to castor oil. Les Ian W. Wright wrote: There's good reason

Re: [Emc-users] Mister for small mill

2009-11-16 Thread Gene Heskett
On Monday 16 November 2009, Dave wrote: Misters bother me unless they are tuned just so you can put a big cloud in your shop in no time. Flood coolant might be messy also but it doesn't fog your shop and your lungs. There is some mention of people trying to use food oils on

[Emc-users] Mister for small mill

2009-11-15 Thread Gene Heskett
Greetings all; I find that I can get brass tubing in pretty small sizes, like 1/16 OD, usually sized to be a slip fit in the next larger size, so this makes it easy to solder up a small nozzle, with the far end built up to 1/4 for attaching the air supply. Now, I'm wondering if there is a

Re: [Emc-users] Mister for small mill

2009-11-15 Thread Leslie Newell
Here is how I did it. I took a short piece of brass bar and drilled most of the way through with a drill slightly bigger than the smallest tube I could easily obtain. This creates the air jet. I then drilled the rest of the way with a drill the same size as the tube. Next I drilled diagonally

Re: [Emc-users] Mister for small mill

2009-11-15 Thread Roland Jollivet
If it's organic, it's bound to be Castor oil, an excellent lubricant. Because it gums up over time, you could just let it go to drain. http://www3.towerhobbies.com/cgi-bin/WTI0001P?I=LXS627P=8 Roland 2009/11/15 Leslie Newell les.new...@fastmail.co.uk Here is how I did it. I took a short

Re: [Emc-users] Mister for small mill

2009-11-15 Thread Gene Heskett
On Sunday 15 November 2009, Leslie Newell wrote: Here is how I did it. I took a short piece of brass bar and drilled most of the way through with a drill slightly bigger than the smallest tube I could easily obtain. This creates the air jet. I then drilled the rest of the way with a drill the same

Re: [Emc-users] Mister for small mill

2009-11-15 Thread dave
Castor oil is a good guess but not the only one. It's fatty acids are a couple of carbons longer than the average cooking oil and does seem to survive well as a lube in model airplane engines. On the industrial market it is about 30% more expensive than canola. If I wanted to go cheap I'd simply

Re: [Emc-users] Mister for small mill

2009-11-15 Thread Jeshua Lacock
On Nov 15, 2009, at 12:45 PM, dave wrote: Castor oil is a good guess but not the only one. It's fatty acids are a couple of carbons longer than the average cooking oil and does seem to survive well as a lube in model airplane engines. On the industrial market it is about 30% more

Re: [Emc-users] Mister for small mill

2009-11-15 Thread Leslie Newell
Hi Gene, almost exactly the same as an air brush gun, where the liquid comes out of the center. So that center tube feeding in the oil is surrounded by by the air exiting through the gap between the OD of that tube and the drilled holes walls. Yup. The tricky bit is finding the right

Re: [Emc-users] Mister for small mill

2009-11-15 Thread Gene Heskett
On Sunday 15 November 2009, Leslie Newell wrote: Hi Gene, almost exactly the same as an air brush gun, where the liquid comes out of the center. So that center tube feeding in the oil is surrounded by by the air exiting through the gap between the OD of that tube and the drilled holes walls.