Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-27 Thread andy pugh
On 27 November 2014 at 06:56, Gregg Eshelman wrote: > Are the plastic Micro mill gears standard metric or are they some > proprietary "just about right" dimensions? If they're something standard > then a call to Boston Gear should get you something you can modify to > replace the originals. At lea

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-27 Thread Gene Heskett
On Thursday 27 November 2014 01:56:44 Gregg Eshelman did opine And Gene did reply: > On 11/26/2014 11:12 PM, Gene Heskett wrote: > > On Wednesday 26 November 2014 23:11:00 Gregg Eshelman did opine > > > >> For the Mini Mill there's a belt conversion and there's metal gears > >> available for the m

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-26 Thread Gregg Eshelman
On 11/26/2014 11:12 PM, Gene Heskett wrote: > On Wednesday 26 November 2014 23:11:00 Gregg Eshelman did opine >> For the Mini Mill there's a belt conversion and there's metal gears >> available for the mill and the 7x lathes. > > Metal, for the micro-mill? URL? > > Chris has metal change gears for

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-26 Thread Gene Heskett
On Wednesday 26 November 2014 23:11:00 Gregg Eshelman did opine And Gene did reply: > On 11/26/2014 10:32 AM, Gene Heskett wrote: > > On Wednesday 26 November 2014 02:56:00 Gregg Eshelman did opine > > > >> Also have a look at vehicle speed sensors on the outputs of > >> transmissions. In the late

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-26 Thread Gregg Eshelman
On 11/26/2014 10:32 AM, Gene Heskett wrote: > On Wednesday 26 November 2014 02:56:00 Gregg Eshelman did opine >> Also have a look at vehicle speed sensors on the outputs of >> transmissions. In the later 90's General Motors went to a 40 tooth >> reluctor and a Hall effect sensor on the output shaf

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-26 Thread andy pugh
On 26 November 2014 at 17:32, Gene Heskett wrote: > > That whole shebang may leave as I am about worn out replacing its plastic > gears anyway. Noisy, sloppy crap. You can probably get metal replacement gears from LittleMachineshop. But they are even more noisy. Even with a full oil bath they bo

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-26 Thread Andrew
2014-11-25 1:19 GMT+02:00 Leonardo Marsaglia : > Hello guys! > > I found some 360 ppr encoders that are really cheap on ebay. Here's the > link: > > > http://www.ebay.com/itm/NEW-Incremental-Rotary-Encoder-360p-r-6mm-Shaft-5-24vdc-/290778909653?pt=LH_DefaultDomain_0&hash=item43b3c60bd5 > > The ma

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-26 Thread Gene Heskett
On Wednesday 26 November 2014 04:16:05 Gregg Eshelman did opine And Gene did reply: > On 11/26/2014 12:10 AM, Gene Heskett wrote: > > Is GM's patent on hydraulic roller tappets still in force? They were > > royalty hungry yet in the late 40's & clear into the 70's with that, > > first designed and

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-26 Thread Gene Heskett
On Wednesday 26 November 2014 02:56:00 Gregg Eshelman did opine And Gene did reply: > On 11/25/2014 2:19 PM, Dave Cole wrote: > > Since you have limited availability of local parts; you might want > > to consider using some automotive sensors such as the camshaft and > > crankshaft sensors used by

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-26 Thread Mark Wendt
On Tue, Nov 25, 2014 at 10:17 PM, Leonardo Marsaglia < leonardomarsagli...@gmail.com> wrote: > > > As always I like how you describe things like this :). I'm really out of my > field wich such a monster like that, but I can imagine that phenomenal gas > mileage back then is almost against the law

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-26 Thread Gregg Eshelman
On 11/26/2014 12:10 AM, Gene Heskett wrote: > Is GM's patent on hydraulic roller tappets still in force? They were > royalty hungry yet in the late 40's & clear into the 70's with that, first > designed and used in the 35 V16 engines they made for the biggest Caddies > from 35 to 37. Except for

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread Gregg Eshelman
On 11/25/2014 2:19 PM, Dave Cole wrote: > Since you have limited availability of local parts; you might want to > consider using some automotive sensors such as the camshaft and > crankshaft sensors used by most cars these days. Also have a look at vehicle speed sensors on the outputs of transm

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread Gene Heskett
On Tuesday 25 November 2014 22:17:22 Leonardo Marsaglia did opine And Gene did reply: > 2014-11-25 13:58 GMT-03:00 Gene Heskett : > > That is about 2x what mine can do. I think, not actually measured > > because it only has a hair over 2.5" of travel. > > Well this Mazak may be 1983 and for some p

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread Dave Cole
On 11/25/2014 10:30 PM, Leonardo Marsaglia wrote: > 2014-11-25 18:19 GMT-03:00 Dave Cole : > >> Since you have limited availability of local parts; you might want to >> consider using some automotive sensors such as the camshaft and >> crankshaft sensors used by most cars these days. >> >> I've re

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread Leonardo Marsaglia
2014-11-25 18:19 GMT-03:00 Dave Cole : > Since you have limited availability of local parts; you might want to > consider using some automotive sensors such as the camshaft and > crankshaft sensors used by most cars these days. > > I've replaced some on Fords over the years and they typically fit

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread Leonardo Marsaglia
2014-11-25 13:58 GMT-03:00 Gene Heskett : > That is about 2x what mine can do. I think, not actually measured because > it only has a hair over 2.5" of travel. > Well this Mazak may be 1983 and for some people DC servos might be obsolete, but when I see how they work I'm still in love with them.

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread andy pugh
On 25 November 2014 at 21:19, Dave Cole wrote: > I've replaced some on Fords over the years and they typically fit into a > hole recess in the engine block and extend to sense a gear or segmented > ring. Some sense a magnetised track on a code wheel. They use a missing-tooth indexing scheme, and

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread Dave Cole
On 11/25/2014 11:46 AM, andy pugh wrote: > On 25 November 2014 at 16:11, Leonardo Marsaglia > wrote: >> Having a 1024 PPR encoder is not that bad, I guess I can scale it using HAL >> (is that right?) and that would give a pretty accurate variation for >> cutting the lobes. > Yes, if you set the en

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread Gene Heskett
On Tuesday 25 November 2014 09:49:28 Leonardo Marsaglia did opine And Gene did reply: > 2014-11-25 0:40 GMT-03:00 Gene Heskett : > > 360, a pulse every degree? if you can only track it to 20 kilohertz, > > your circuit is in trouble by about 58 rpm. I am using a 50 > > cycle/turn encoder, and the

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread andy pugh
On 25 November 2014 at 16:11, Leonardo Marsaglia wrote: > Having a 1024 PPR encoder is not that bad, I guess I can scale it using HAL > (is that right?) and that would give a pretty accurate variation for > cutting the lobes. Yes, if you set the encoder scale to 2.844

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread Leonardo Marsaglia
2014-11-25 7:28 GMT-03:00 andy pugh : > What is wrong with the existing spindle sensor? Andy, just before answering you I removed the sheet that covers the acces to the sensor, and found out that it's a rotary encoder. The brand is Nikon and the model number is RFh - 1024 - 22 - 1M, so I guess i

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread Leonardo Marsaglia
2014-11-25 0:40 GMT-03:00 Gene Heskett : > 360, a pulse every degree? if you can only track it to 20 kilohertz, your > circuit is in trouble by about 58 rpm. I am using a 50 cycle/turn > encoder, and the 5i25 is still loafing at 1500 revs. But I would think it > would have to work a little harder

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-25 Thread andy pugh
On 25 November 2014 at 02:10, Leonardo Marsaglia wrote: > Well, the lathe I'm going to try this on is the Mazak. It has the spindle > sensor coupled with a timing pulley so there are no gears. What is wrong with the existing spindle sensor? -- atp If you can't fix it, you don't own it. http://w

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Jon Elson
On 11/24/2014 07:26 PM, Leonardo Marsaglia wrote: > 2014-11-24 22:19 GMT-03:00 Leonardo Marsaglia > : >> It's tempting also ,in my case, to machine a 360 teeth gear and use these >> sensors only. If they do the trick it's a good solution too. >> > Mod 1.0 is like 362 mm in diameter. So unless the s

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Gene Heskett
On Monday 24 November 2014 20:19:41 Leonardo Marsaglia did opine And Gene did reply: > 2014-11-24 21:56 GMT-03:00 andy pugh : > > People list them on eBay, cheaper than Digikey. > > http://www.ebay.com/itm/ATS667LSGTN-T-Gear-Tooth-Sensor-IC-/151062958 > > 754 As a randomly-chosen example > > I gue

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Gene Heskett
On Monday 24 November 2014 18:54:46 andy pugh did opine And Gene did reply: > On 24 November 2014 at 23:41, Leonardo Marsaglia > > wrote: > > Because in my head I'm picturing the rise and fall signals and I'm > > worried about where the zero rising point will fall, but may be it's > > not that im

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Leonardo Marsaglia
2014-11-24 22:46 GMT-03:00 andy pugh : > However, if you already have a gear on the spindle, it can be a good > solution. Well, the lathe I'm going to try this on is the Mazak. It has the spindle sensor coupled with a timing pulley so there are no gears. But I guess I'll be using the encoder and

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread andy pugh
On 25 November 2014 at 01:26, Leonardo Marsaglia wrote: > Mod 1.0 is like 362 mm in diameter. So unless the sensors are capable of > sense it, it's not worth it to make the gear. However, if you already have a gear on the spindle, it can be a good solution. -- atp If you can't fix it, you don'

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Leonardo Marsaglia
2014-11-24 22:19 GMT-03:00 Leonardo Marsaglia : > It's tempting also ,in my case, to machine a 360 teeth gear and use these > sensors only. If they do the trick it's a good solution too. > Mod 1.0 is like 362 mm in diameter. So unless the sensors are capable of sense it, it's not worth it to make

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Leonardo Marsaglia
2014-11-24 21:56 GMT-03:00 andy pugh : > People list them on eBay, cheaper than Digikey. > http://www.ebay.com/itm/ATS667LSGTN-T-Gear-Tooth-Sensor-IC-/151062958754 > As a randomly-chosen example > I guess they should sell them here too. I will check tomorrow. It's tempting also ,in my case, to m

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread andy pugh
On 25 November 2014 at 00:30, Leonardo Marsaglia wrote: > Nice. I will check for those sensors, I hope I can get them or something > like that here in Argentina because if I have to buy them from Digikey as > Jon did I will have to spend a lot more on shipping than on the sensors. People list the

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Leonardo Marsaglia
2014-11-24 21:13 GMT-03:00 dave : > Take a look on Jon Elson's site for the automotive sensor he used for > spindle encoding and direction. They should certainly work for an index. > Nice. I will check for those sensors, I hope I can get them or something like that here in Argentina because if I

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread dave
Take a look on Jon Elson's site for the automotive sensor he used for spindle encoding and direction. They should certainly work for an index. Dave On 11/24/2014 04:02 PM, Leonardo Marsaglia wrote: > 2014-11-24 20:54 GMT-03:00 andy pugh : > >> The delay is likely to be consistent, so as long as t

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Leonardo Marsaglia
2014-11-24 20:54 GMT-03:00 andy pugh : > The delay is likely to be consistent, so as long as the spindle speed > stays the same (and it normally does in threading) then you won't > notice. > That's excellent then. It's going to be for threading but mostly I would like to test your method for non

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Leonardo Marsaglia
2014-11-24 20:44 GMT-03:00 Dave Cole : > Check the specs on the prox switch you want to use. Some are fairly > slow to respond. > Probably an attempt at noise reduction. > Well these encoders work at maximum frequency of 20 Khz, I don't know the common timing responses for proximity switches. 2

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread andy pugh
On 24 November 2014 at 23:41, Leonardo Marsaglia wrote: > Because in my head I'm picturing the rise and fall signals and I'm worried > about where the zero rising point will fall, but may be it's not that > important. The delay is likely to be consistent, so as long as the spindle speed stays the

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread TJoseph Powderly
if you connect an encoder to a motor you have a coupler could you add a disc to the coupler and a notch in the disc and add an interrupter? this makes it quite like a std encoder with ABZ phases regards TomP tjtr33 On 11/24/2014 05:44 PM, Dave Cole wrote: > Check the specs on the prox switch you w

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Dave Cole
Check the specs on the prox switch you want to use. Some are fairly slow to respond. Probably an attempt at noise reduction. Dave On 11/24/2014 6:19 PM, Leonardo Marsaglia wrote: > Hello guys! > > I found some 360 ppr encoders that are really cheap on ebay. Here's the > link: > > http://www.eb

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Leonardo Marsaglia
2014-11-24 20:27 GMT-03:00 andy pugh : > It should work well, and also means that you don't have to gear the > encoder 1:1 with the spindle, so can have more PPR and a more compact > installation. > Thanks as always Andy! Do you think the thickness of the sensing area and probe, combined with th

Re: [Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread andy pugh
On 24 November 2014 at 23:19, Leonardo Marsaglia wrote: > I was planning to use them for a spindle and I thought about replacing the > Z pulse to reset the counters and stablish the zero position using an > external proximity sensor mounted somewhere on the spindle. Do you think > this is a good a

[Emc-users] Semi OT: Rotary encoder Z pulse alternatives

2014-11-24 Thread Leonardo Marsaglia
Hello guys! I found some 360 ppr encoders that are really cheap on ebay. Here's the link: http://www.ebay.com/itm/NEW-Incremental-Rotary-Encoder-360p-r-6mm-Shaft-5-24vdc-/290778909653?pt=LH_DefaultDomain_0&hash=item43b3c60bd5 The matter is they only come with A and B pulses, no index pulse capab