Re: [Emc-users] hal taking machine down

2012-01-02 Thread Mark Wendt (Contractor)
On 1/2/2012 12:13 AM, Kent A. Reed wrote:
 As for debugging your hal file, that's the problem I was working on in
 the fall with my attempts to graph the hal network. The feedback I got
 here suggested my approach wasn't lighting anyone's fire, but my wife's
 health has taken a big nose dive (I just retrieved her from an
 outrageous neuro-surgical procedure that has her head and spine held
 together with titanium plate, rods, and screws) so I'm unlikely to be
 working on my hal graphing script or anything else related to
 EMC2---indefinitely.

 Here's hoping 2012 will be better.

 Regards,
 Kent

Kent,

I'm very sorry to hear about your wife.  Prayers and best wishes to a 
speedy recovery for her.  I can't imagine what she's going through with 
all that.  Please give her our best, and also for you too, as you cope 
with your wife's pain and suffering.

And indeed hoping for a better 2012 for you and your family.

Mark

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[Emc-users] Surface-Mount

2012-01-02 Thread andy pugh
I have some surface-mount opto-sensors which have pads on the
underside, but no pins as such.
Can anyone suggest how to solder them to PCB pads? I currently have a
soldering iron, blowtorch, gas cooker and a hairdryer, though I am not
averse to buying other tools.

-- 
atp
The idea that there is no such thing as objective truth is, quite simply, wrong.

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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Gary P. Fiber
http://www.youtube.com/watch?v=3NN7UGWYmBY
Good video, Goes over the basics of soldering SMD chips. They use flux a 
lot to help clean and direct the solder where to go as many carry the 
solder on the hot tip to the smd component and the built in rosin 
usually boils away.

Gary K8IZ

On 1/2/2012 7:32 AM, andy pugh wrote:
 I have some surface-mount opto-sensors which have pads on the
 underside, but no pins as such.
 Can anyone suggest how to solder them to PCB pads? I currently have a
 soldering iron, blowtorch, gas cooker and a hairdryer, though I am not
 averse to buying other tools.



-- 
Gary Fiber K8IZ
GROL PG-19-6691 with shipboard radar endorsement
Washington State resident


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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Peter C. Wallace
On Mon, 2 Jan 2012, andy pugh wrote:

 Date: Mon, 2 Jan 2012 15:32:18 +
 From: andy pugh bodge...@gmail.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: [Emc-users] Surface-Mount
 
 I have some surface-mount opto-sensors which have pads on the
 underside, but no pins as such.
 Can anyone suggest how to solder them to PCB pads? I currently have a
 soldering iron, blowtorch, gas cooker and a hairdryer, though I am not
 averse to buying other tools.

 -- 
 atp
 The idea that there is no such thing as objective truth is, quite simply, 
 wrong.



A hair dryer is close but a little too cool. A hot air gun (the type used with 
heat-shrink tubing) will work.

You will also want some solder paste, although it is also do-able by pre 
soldering the pads.

With the solder paste, you apply the paste to the pads (no more than 5-10 
mills thick over entire pad or equvalent blob in middle) Carefully hand place 
the part and heat from behind with the hot air gun.  This take practice to not 
scorch the back of the card so a few practice runs soldering cheap parts is in 
order. You can see when the solder melts so just heat a little bit past this 
point.

You can also do this without solder paste by pre-soldering the PCB pads. 
applying a lot of liquid flux and heating from behind. The disadvantage of 
this is that the bubbling flux will likely lift and displace the part so you 
need to build a fence' around the part either with scrap PCB material or wire
this fence needs maybe 5 -10 mills clearance around the part to allow the part 
to center by surface tension, and not interfere with the part pulling down to 
the board hen the solder melts.


If you want to do more of this tha a few protos a hot-air rework station is in 
order, But we do BGA protos all the time this way with great success.


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Re: [Emc-users] Surface-Mount

2012-01-02 Thread andy pugh
On 2 January 2012 15:46, Peter C. Wallace p...@mesanet.com wrote:

 A hair dryer is close but a little too cool. A hot air gun (the type used with
 heat-shrink tubing) will work.

OK, one has been on my to-buy list for a while, but so far the
hairdryer has worked.

 You will also want some solder paste

I do have solder paste.

 Carefully hand place
 the part and heat from behind with the hot air gun.

To add to the fun, I have back-mounted optos too..

I will see how I get on with the hot air gun.

-- 
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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Peter C. Wallace
On Mon, 2 Jan 2012, andy pugh wrote:

 Date: Mon, 2 Jan 2012 16:01:43 +
 From: andy pugh bodge...@gmail.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Surface-Mount
 
 On 2 January 2012 15:46, Peter C. Wallace p...@mesanet.com wrote:

 A hair dryer is close but a little too cool. A hot air gun (the type used 
 with
 heat-shrink tubing) will work.

 OK, one has been on my to-buy list for a while, but so far the
 hairdryer has worked.

 You will also want some solder paste

 I do have solder paste.

 Carefully hand place
 the part and heat from behind with the hot air gun.

 To add to the fun, I have back-mounted optos too..

That does add to the fun... I hope they are not back to back.

You can (somewhat) protect the parts from the direct hot air contact
with some aluminum foil




 I will see how I get on with the hot air gun.

 -- 
 atp
 The idea that there is no such thing as objective truth is, quite simply, 
 wrong.

Peter Wallace
Mesa Electronics

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Re: [Emc-users] Surface-Mount

2012-01-02 Thread andy pugh
On 2 January 2012 16:01, Peter C. Wallace p...@mesanet.com wrote:

 To add to the fun, I have back-mounted optos too..

 That does add to the fun... I hope they are not back to back.

Guess what…

One hopeful point is that I made the board pads oversize, so I might
even be able to use a soldering iron.

-- 
atp
The idea that there is no such thing as objective truth is, quite simply, wrong.

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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Peter C. Wallace

On Mon, 2 Jan 2012, andy pugh wrote:


Date: Mon, 2 Jan 2012 16:13:28 +
From: andy pugh bodge...@gmail.com
Reply-To: Enhanced Machine Controller (EMC)
emc-users@lists.sourceforge.net
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] Surface-Mount

On 2 January 2012 16:01, Peter C. Wallace p...@mesanet.com wrote:


To add to the fun, I have back-mounted optos too..


That does add to the fun... I hope they are not back to back.


Guess what…

One hopeful point is that I made the board pads oversize, so I might
even be able to use a soldering iron.



If theres enough of a pad to see you can just use a small solderig iron tip 
and the solder will wick under the part (this works with TQFN type packages)


It helps to have a little extra flux



--
atp
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Dave
On 1/2/2012 12:13 AM, Kent A. Reed wrote:
 On 1/1/2012 8:41 PM, gene heskett wrote:

 ...
 Thanks guys   sending wishes for Happy   Prosperous New Year to all.
 Further thought:  How do you folks arrive at those logic diagrams shown at
 several locations in the Integrators Manual I just printed fresh last
 Thursday?

 It seems to me that graphing utility could be useful in spotting what I so
 nicely screwed up. :)

 Cheers   Thanks, Gene
  
 Be specific to be terrific is my wife's motto.

 Do you mean diagrams such as Figure 8.3 Step Pulse Generator Block
 Diagram in the EMC2 v2.4 Integrators Manual?

 I didn't make that diagram but I think Dia could get you most of the way
 there with the symbols on several sheets (see the Cybernetics sheet, for
 example). It's not my favorite graphing tool but it's serviceable.

 As for debugging your hal file, that's the problem I was working on in
 the fall with my attempts to graph the hal network. The feedback I got
 here suggested my approach wasn't lighting anyone's fire, but my wife's
 health has taken a big nose dive (I just retrieved her from an
 outrageous neuro-surgical procedure that has her head and spine held
 together with titanium plate, rods, and screws) so I'm unlikely to be
 working on my hal graphing script or anything else related to
 EMC2---indefinitely.

 Here's hoping 2012 will be better.

 Regards,
 Kent




That is a rough start for the new year Kent.  Hang in there and do 
somethings for yourself so you can keep yourself intact.
My wife has had some serious hospital time over the last 3 years.  (I've 
lost count of the days..)

I talked with a distant friend of mine recently and he told me he spent 
16 days in the hospital this year
trying to keep his heart in time..  Geez   We used to ride a hundred 
miles per day on bikes when we were younger!

Getting older sucks.

Many hospitals have Wifi throughout the facilities now..  I'm just 
saying.  ;-)

Good Luck and thanks for everything you have done.

Dave

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kirk Wallace
On Mon, 2012-01-02 at 02:11 -0500, gene heskett wrote:
... snip
  As for debugging your hal file, that's the problem I was working on in
  the fall with my attempts to graph the hal network. The feedback I got
  here suggested my approach wasn't lighting anyone's fire,
 
 I hope it didn't come from me!

I was hoping to get something done with diagramming HAL with gEDA, but
I'm taking care of my bed ridden mother now.

  but my wife's
  health has taken a big nose dive (I just retrieved her from an
  outrageous neuro-surgical procedure that has her head and spine held
  together with titanium plate, rods, and screws) so I'm unlikely to be
  working on my hal graphing script or anything else related to
  EMC2---indefinitely.
 
 OMG!  Obviously.  And my sympathies Kent, our ladies always come first.
 Mine has COPD.  I assume that this not exactly a temporary condition when 
 they have to do that extreme a procedure.  I wish her the very best. 
 
  Here's hoping 2012 will be better.
 
 Amen!
  
  Regards,
  Kent
 
 Cheers Kent, Gene

I am hopping for a better 2012 too, and wishing for a speedy recovery to
all those on the mend.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Surface-Mount

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 12:23:13 PM andy pugh did opine:

 I have some surface-mount opto-sensors which have pads on the
 underside, but no pins as such.
 Can anyone suggest how to solder them to PCB pads? I currently have a
 soldering iron, blowtorch, gas cooker and a hairdryer, though I am not
 averse to buying other tools.

Those are generally set in place with some sort of a pick  place aid, then 
carefully reflow soldered. If properly placed in the paste solder, they 
will suck themselves into perfect alignment with the pads.  Ed Nisely had 
an article in CC some time back where he used a toaster oven for that, 
IIRC.  What surface mount stuff I have dealt with was the electrolytic 
caps, used by the 1000's, in dvc-pro broadcast vcr's.  They were accessible 
to a tweezer type soldering iron that GC sold for about $40, using a 500 
watt powerstat to control the temps, around 55 volts seemed to be about 
right.  But those had teeny tabs sticking out on the sides that the tips of 
the tweezer could touch both of at the same time.

It wasn't a job for anyone with the beginnings of parkinsons.  :(

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Q:  Why was Stonehenge abandoned?
A:  It wasn't IBM compatible.

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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Peter C. Wallace

On Mon, 2 Jan 2012, andy pugh wrote:


Date: Mon, 2 Jan 2012 16:13:28 +
From: andy pugh bodge...@gmail.com
Reply-To: Enhanced Machine Controller (EMC)
emc-users@lists.sourceforge.net
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] Surface-Mount

On 2 January 2012 16:01, Peter C. Wallace p...@mesanet.com wrote:


To add to the fun, I have back-mounted optos too..


That does add to the fun... I hope they are not back to back.


Guess what…

One hopeful point is that I made the board pads oversize, so I might
even be able to use a soldering iron.

--
atp
The idea that there is no such thing as objective truth is, quite simply, wrong.


Forgot another little tip for tough soldering situations: Preheat the 
board/comps to about 100C with a hot air gun/hairdrier before hand soldering.







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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 12:44:51 PM Kirk Wallace did opine:

 On Mon, 2012-01-02 at 02:11 -0500, gene heskett wrote:
 ... snip
 
   As for debugging your hal file, that's the problem I was working on
   in the fall with my attempts to graph the hal network. The feedback
   I got here suggested my approach wasn't lighting anyone's fire,
  
  I hope it didn't come from me!
 
 I was hoping to get something done with diagramming HAL with gEDA,

What I was hoping for (yeah, I know, silly boy...) was something that could 
recursively scan a directories *.hal file, drawing the connections, until 
it made a scan with no more hits, then spit out whats left as errors or 
missing, whatever.

 but I'm taking care of my bed ridden mother now.
 
And that too obviously comes _first_, fully understood, Kirk.

And I may owe some apologies here and there.  I am in the somewhat rare 
situation of having looked at the x-rays and understanding that what I saw 
was a death sentence for Annie without the neurosurgeon (and a friend of 
mine already) having to elaborate other than saying the damage was done 
even if he could reach the location to remove the blood clot.  Middle 
cerebral artery, left side  she was right handed.  And I have since buried 
the two girls she gave me, throat and stomach cancer.

So I may be a bit inured to the passing of those I love the most. I can of 
course try to put myself in your shoes  shed a few tears, I seem to do 
that well. I have even asked myself why am I still here, but I'm not smart 
enough to answer me.

Now of course I have an Alberta Clipper bearing down on me with a foot of 
snow forecast.  Very minor detail compared to this.

With regard to a bad hal file killing the machine, I am now beginning to 
lean toward a flaky psu, its not liking 50F ambient temps in the shop, and 
has crashed with grand and goriously colored confetti on the screen within 
20 minutes of the last 3, fully powered down reboots.  gkrellm says the 5 
volt line is sagging and I say 4.87 volts once.  That psu is about a year 
old.  I have a 2 or 3 year old HiPro that is a tad undersized in this box, 
still holding its 5 volt line at 5.05.  But nobody has any more HiPro's.
All the rest seem engineered to sag  go out of tolerance about 2 weeks 
after the end of the warraty, worst offenders are Antec.

Maybe I'll even buy a whole new box.  If I could find one of those compact 
models with a usable parport  no built in video. 

Is anyone actually selling that intel board that has been discussed here in 
a ready to go package?  I'd drop the card for one of those in a heartbeat.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
One of the most overlooked advantages to computers is...  If they do
foul up, there's no law against whacking them around a little.
-- Joe Martin

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 01:47:39 PM gene heskett did opine:

[...]
 
 With regard to a bad hal file killing the machine, I am now beginning to
 lean toward a flaky psu, its not liking 50F ambient temps in the shop,
 and has crashed with grand and goriously colored confetti on the screen
 within 20 minutes of the last 3, fully powered down reboots.  gkrellm
 says the 5 volt line is sagging and I say 4.87 volts once.  That psu is
 about a year old.  I have a 2 or 3 year old HiPro that is a tad
 undersized in this box, still holding its 5 volt line at 5.05.  But
 nobody has any more HiPro's. All the rest seem engineered to sag  go
 out of tolerance about 2 weeks after the end of the warraty, worst
 offenders are Antec.
 
 Maybe I'll even buy a whole new box.  If I could find one of those
 compact models with a usable parport  no built in video.
 
 Is anyone actually selling that intel board that has been discussed here
 in a ready to go package?  I'd drop the card for one of those in a
 heartbeat.

I've found a barebones box with a D525 board in it, for $120, claims to 
have the lpt on the back panel already.  Needs a couple sticks of ddr2, a 
smallish sata drive and a dvd reader.

http://www.outletpc.com/rj3658.html

$120 kit
$ 29 ram
$ 80 500G sata3 drive
$ 40 laptop style dvd drive, don't see how desktop would fit
$ 24 keyboard/mouse with usb rf dongle
_
$293 + whatever

Looks like it would be a ready to install 10.04 on.

What do the folks here think of this kit?

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Who messed with my anti-paranoia shot?

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 02:07:53 PM Kenneth Lerman did opine:

 On 1/2/2012 1:16 PM, gene heskett wrote:
 
 lots of stuff snipped
 
  Maybe I'll even buy a whole new box. If I could find one of those
  compact models with a usable parport  no built in video. Is anyone
  actually selling that intel board that has been discussed here in a
  ready to go package? I'd drop the card for one of those in a
  heartbeat. Cheers, Gene
 
 Mini-box has...
 
 
 
 Item  QuantityDescription RateAmount  Tax Options
 160GB 2.5 SATA HDD   1   160GB 2.5 SATA HDD 45.00   45.00   Yes
 MEM-SO-DDR3-2GB   1   MEM-SO-DDR3-2GB 30.00   30.00   Yes
 ENC-M350-PWR  1   M350 Enclosure
 WITH PICOPSU-80 and 60W ADAPTER KIT   69.00   69.00   Yes
 MBD-I-D525MWV 1   D525MWV Mini-ITX Motherboard85.00   
85.00   Yes
 CAB-P4-POWER-MINI 1   4-Pin P4 Mini Power Cable   1.25
1.25Yes
 Subtotal  230.25
 
 Shipping Cost (UPSGR) 13.22
 
 Total $243.47
 
Does that include the lpt breakout kit?  And is it time I bought a portable 
dvd writer that plugs into a usb port to do installs  such with?  Will it 
boot from a usb dvd drive?
 
 
 I just ordered another one of these -- although the disk price has
 increased slightly, it is still around $250.

Disks are hens teeth ATM, although I hear production is ramping back up 
after the tsunami now.
 
 That will be the third such machine I have. It does have built-in video,
 but you don't have to use it. It's a nice little package that runs
 without a fan. Don't forget to order the power cable that is needed to
 connect the power supply to the motherboard. (I forgot to do this on my
 first order and got an email telling me that it was needed.)
 
 You DO have to assemble it yourself, but that's pretty easy.
 
 NOTE -- I am not running EMC on this -- But I am running my phone system
 on one.
 
 Regards,
 
 Ken
 
Is anyone running emc on this?  How is the latency?

Thanks Ken.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Disclose classified information only when a NEED TO KNOW exists.

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread andy pugh
On 2 January 2012 18:46, Kenneth Lerman kenneth.ler...@se-ltd.com wrote:

 That will be the third such machine I have. It does have built-in video,
 but you don't have to use it.

However, there is no reason not to use the built-in video with that
card, it works fine.

-- 
atp
The idea that there is no such thing as objective truth is, quite simply, wrong.

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Peter C. Wallace
On Mon, 2 Jan 2012, gene heskett wrote:

 Date: Mon, 2 Jan 2012 14:06:25 -0500
 From: gene heskett ghesk...@wdtv.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] hal taking machine down
 
 On Monday, January 02, 2012 01:47:39 PM gene heskett did opine:

 [...]

 With regard to a bad hal file killing the machine, I am now beginning to
 lean toward a flaky psu, its not liking 50F ambient temps in the shop,
 and has crashed with grand and goriously colored confetti on the screen
 within 20 minutes of the last 3, fully powered down reboots.  gkrellm
 says the 5 volt line is sagging and I say 4.87 volts once.  That psu is
 about a year old.  I have a 2 or 3 year old HiPro that is a tad
 undersized in this box, still holding its 5 volt line at 5.05.  But
 nobody has any more HiPro's. All the rest seem engineered to sag  go
 out of tolerance about 2 weeks after the end of the warraty, worst
 offenders are Antec.

 Maybe I'll even buy a whole new box.  If I could find one of those
 compact models with a usable parport  no built in video.

 Is anyone actually selling that intel board that has been discussed here
 in a ready to go package?  I'd drop the card for one of those in a
 heartbeat.

 I've found a barebones box with a D525 board in it, for $120, claims to
 have the lpt on the back panel already.  Needs a couple sticks of ddr2, a
 smallish sata drive and a dvd reader.

 http://www.outletpc.com/rj3658.html

 $120 kit
 $ 29 ram
 $ 80 500G sata3 drive
 $ 40 laptop style dvd drive, don't see how desktop would fit
 $ 24 keyboard/mouse with usb rf dongle
 _
 $293 + whatever

 Looks like it would be a ready to install 10.04 on.

 What do the folks here think of this kit?

 Cheers, Gene
 -- 
 There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 My web page: http://coyoteden.dyndns-free.com:85/gene
 Who messed with my anti-paranoia shot?


Be carefull with MB choices, the Intel D525 MB is known to have good latency
not sure about the Foxconn. Also the Intel 525 has a parallel port out the 
back (no cable needed)

INTEL

945 DB25 out back
510 26 pin header on MB
525 DB25 out back


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Mesa Electronics

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()_() signature to help him gain world domination.


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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Jon Elson
andy pugh wrote:
 I have some surface-mount opto-sensors which have pads on the
 underside, but no pins as such.
 Can anyone suggest how to solder them to PCB pads? I currently have a
 soldering iron, blowtorch, gas cooker and a hairdryer, though I am not
 averse to buying other tools.
   
Hmmm, tricky.  You need to look up the manufacturer's info on reflow 
soldering
temperatures, first.  That gives you some guidelines on what the part 
can take.

If the PCB pads are big and stick out well past the part outline, you 
can make sure
all pads (both component and PCB) are well tinned, and then hold the part n
place with tweezers as you heat the exposed pads with the soldering iron.

If the pads are completely covered by the part, you have a real dilemma!
About the only way to solder these are IR reflow or hot air.  A hair dryer
doesn't get hot enough, a heat gun is probably too much for sensitive parts.
There are hot air rework stations that are designed to do this.  They have
a heating element that is controlled to a reasonable temperature and an air
supply that blows over the heater.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread andy pugh
On 2 January 2012 19:12, gene heskett ghesk...@wdtv.com wrote:

 MBD-I-D525MWV         1       D525MWV Mini-ITX Motherboard    85.00

 Does that include the lpt breakout kit?

No need, the D525 has the LPT on the back panel, it's the purple one here:
http://www.newegg.com/Product/Product.aspx?Item=N82E16813121442

 Disks are hens teeth ATM, although I hear production is ramping back up
 after the tsunami now.

I like these, they plug straight into an SATA socket:
http://www.suntekstore.co.uk/goods.php?id=10010116utm_source=gbuk

8GB is plenty for Ubuntu + EMC2, including the source and development
dependencies.
32GB costs about 3x as much.

-- 
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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Jon Elson
gene heskett wrote:
   Ed Nisely had 
 an article in CC some time back where he used a toaster oven for that, 
 IIRC.
I also do production work with a toaster oven!  I have a ramp and soak 
temperature
controller from Omega, and found the best control was to poke the 
thermocouple
into a plated through hole in the board to sense actual board 
temperature.  If I try
to sense air temperature, the boards get burned black.

This works amazingly well!  The REAL trick, however, is getting the 
right amount
of solder.  I use 3 mil stencils (~.075mm) photo-etched from brass shim 
stock.
For fine-pitch ICs, you have to cut down the size of the apertures WELL 
below the
pad size.  If a little too much solder is there, you get bridges.  With 
just a little
more solder, the whole chip lifts up on a moat of solder and floats out 
of alignment.
That is a MAJOR mess to rework.

For the chip-scale packages with no exposed leads, you get a lot of 
shorting under
the chip where you can't inspect.  This is a major pain to debug and 
rework, so after
one HORRENDOUS experience with 64 of those parts per board, I have avoided
that type of package.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 02:29:55 PM Peter C. Wallace did opine:

 On Mon, 2 Jan 2012, gene heskett wrote:
  Date: Mon, 2 Jan 2012 14:06:25 -0500
  From: gene heskett ghesk...@wdtv.com
  Reply-To: Enhanced Machine Controller (EMC)
  
  emc-users@lists.sourceforge.net
  
  To: emc-users@lists.sourceforge.net
  Subject: Re: [Emc-users] hal taking machine down
  
  On Monday, January 02, 2012 01:47:39 PM gene heskett did opine:
  
  [...]
  
  With regard to a bad hal file killing the machine, I am now beginning
  to lean toward a flaky psu, its not liking 50F ambient temps in the
  shop, and has crashed with grand and goriously colored confetti on
  the screen within 20 minutes of the last 3, fully powered down
  reboots.  gkrellm says the 5 volt line is sagging and I say 4.87
  volts once.  That psu is about a year old.  I have a 2 or 3 year old
  HiPro that is a tad undersized in this box, still holding its 5 volt
  line at 5.05.  But nobody has any more HiPro's. All the rest seem
  engineered to sag  go out of tolerance about 2 weeks after the end
  of the warraty, worst offenders are Antec.
  
  Maybe I'll even buy a whole new box.  If I could find one of those
  compact models with a usable parport  no built in video.
  
  Is anyone actually selling that intel board that has been discussed
  here in a ready to go package?  I'd drop the card for one of those
  in a heartbeat.
  
  I've found a barebones box with a D525 board in it, for $120, claims
  to have the lpt on the back panel already.  Needs a couple sticks of
  ddr2, a smallish sata drive and a dvd reader.
  
  http://www.outletpc.com/rj3658.html
  
  $120 kit
  $ 29 ram
  $ 80 500G sata3 drive
  $ 40 laptop style dvd drive, don't see how desktop would fit
  $ 24 keyboard/mouse with usb rf dongle
  _
  $293 + whatever
  
  Looks like it would be a ready to install 10.04 on.
  
  What do the folks here think of this kit?
  
  Cheers, Gene
 
 Be carefull with MB choices, the Intel D525 MB is known to have good
 latency not sure about the Foxconn. Also the Intel 525 has a parallel
 port out the back (no cable needed)
 
 INTEL
 
 945 DB25 out back
 510 26 pin header on MB
 525 DB25 out back
 
Thanks Peter.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
The vast majority of successful major crimes against property are
perpetrated by individuals abusing positions of trust.
-- Lawrence Dalzell

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:

 On 2 January 2012 18:46, Kenneth Lerman kenneth.ler...@se-ltd.com 
wrote:
  That will be the third such machine I have. It does have built-in
  video, but you don't have to use it.
 
 However, there is no reason not to use the built-in video with that
 card, it works fine.
And this is the foxcon board?


Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Repel them.  Repel them.  Induce them to relinquish the spheroid.
- Indiana University fans' chant for their perennially bad football team

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kent A. Reed
On 1/2/2012 2:06 PM, gene heskett wrote:
 On Monday, January 02, 2012 01:47:39 PM gene heskett did opine:

 [...]

 With regard to a bad hal file killing the machine, I am now beginning to
 lean toward a flaky psu, its not liking 50F ambient temps in the shop,
 and has crashed with grand and goriously colored confetti on the screen
 within 20 minutes of the last 3, fully powered down reboots.  gkrellm
 says the 5 volt line is sagging and I say 4.87 volts once.  That psu is
 about a year old.  I have a 2 or 3 year old HiPro that is a tad
 undersized in this box, still holding its 5 volt line at 5.05.  But
 nobody has any more HiPro's. All the rest seem engineered to sag  go
 out of tolerance about 2 weeks after the end of the warraty, worst
 offenders are Antec.

 Maybe I'll even buy a whole new box.  If I could find one of those
 compact models with a usable parport  no built in video.

 Is anyone actually selling that intel board that has been discussed here
 in a ready to go package?  I'd drop the card for one of those in a
 heartbeat.
 I've found a barebones box with a D525 board in it, for $120, claims to
 have the lpt on the back panel already.  Needs a couple sticks of ddr2, a
 smallish sata drive and a dvd reader.

 http://www.outletpc.com/rj3658.html

 $120 kit
 $ 29 ram
 $ 80 500G sata3 drive
 $ 40 laptop style dvd drive, don't see how desktop would fit
 $ 24 keyboard/mouse with usb rf dongle
 _
 $293 + whatever

 Looks like it would be a ready to install 10.04 on.

 What do the folks here think of this kit?

 Cheers, Gene
Gene:

First thoughts

1) what motherboard is it, actually? We've been talking mostly about 
Intel motherboards containing Intel Atom D510 and D525 processors. I 
also have an ASUS AT5NM10-I motherboard (with Intel Atom D510 cpu) that 
seems to be comparable to the Intel D510MO motherboard I used to have, 
if perhaps just a tick slower on the latency test (I believe both of 
these boards are now out of production). Don't know about other 
makes/models.

2) why are you willing to trust new power supplies any more than the old 
grin They just keep getting more cost effective.

3) why do you need the dvd drive? Seems irrelevant in a machine controller.

4) how much RAM are you talking about? I wouldn't settle for less than 1GB.

5) not a knock against this particular combo, but am I the only one who 
is leery of USB keyboard/mouse connections? Unfortunately, I didn't keep 
good notes, but I've noticed in playing with odd computers that come my 
way that some disrupt the latency test when I move the mouse, more so 
with USB mice. If I ever get some time I'd like to do some experiments. 
Obviously, it may be dependent on the motherboard, the cpu, the south 
bridge, the bios, etc., so nailing down definitive guidelines may be 
difficult.

Good luck.

Regards,
Kent


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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kirk Wallace
On Mon, 2012-01-02 at 14:12 -0500, gene heskett wrote:
... snip
 Disks are hens teeth ATM, although I hear production is ramping back up 
 after the tsunami now.
... snip

I would consider nixing the optical drive and maybe the hard drive and
use a USB thumb drive for installation and or normal use.

Although, I have been thinking about one of these $20 drives:
http://www.geeks.com/products_sc.asp?cat=423 

badblocks -svw -o hd_bad_blocks should verify if they are in good
order.

I'm also considering:
http://www.geeks.com/products_sc.asp?cat=813 
http://www.geeks.com/products_sc.asp?cat=802 


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California, USA


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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 02:34:16 PM andy pugh did opine:

 On 2 January 2012 19:12, gene heskett ghesk...@wdtv.com wrote:
  MBD-I-D525MWV 1   D525MWV Mini-ITX Motherboard85.00
  
  Does that include the lpt breakout kit?
 
 No need, the D525 has the LPT on the back panel, it's the purple one
 here: http://www.newegg.com/Product/Product.aspx?Item=N82E16813121442
 
Thanks Andy

  Disks are hens teeth ATM, although I hear production is ramping back
  up after the tsunami now.
 
 I like these, they plug straight into an SATA socket:
 http://www.suntekstore.co.uk/goods.php?id=10010116utm_source=gbuk
 
 8GB is plenty for Ubuntu + EMC2, including the source and development
 dependencies.
 32GB costs about 3x as much.

It may be, but how long does it work with ext3?  I would rather have 
rotating storage I can count on for a year or so.

Thanks Andy

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Jon Elson
gene heskett wrote:

 Maybe I'll even buy a whole new box.  If I could find one of those compact 
 models with a usable parport  no built in video. 

 Is anyone actually selling that intel board that has been discussed here in 
 a ready to go package?  I'd drop the card for one of those in a heartbeat.
   
You can get the Intel D525MW and all the accessories from directron.com, 
I have bought
a few from them.  Note that the D525MW uses 204 pin memory instead of 
the 240 pin used
on the D510MO board.  That tripped me up.  Directron has all the parts 
you need to build
a system.  I used a bigger box because some of the systems I build 
needed a full-size PCI
card.  I also got a solid state disk.  This seemed to work fine, has 
good latency numbers,
and the on-board video is no problem.

I'd bet you could get this from Micro Center if there's one near you, 
but might cost a few
$ more.

Assembly takes less than 10 minutes.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kent A. Reed
On 1/2/2012 2:23 PM, andy pugh wrote:
 On 2 January 2012 19:12, gene heskettghesk...@wdtv.com  wrote:

 MBD-I-D525MWV 1   D525MWV Mini-ITX Motherboard85.00
 Does that include the lpt breakout kit?
 No need, the D525 has the LPT on the back panel, it's the purple one here:
 http://www.newegg.com/Product/Product.aspx?Item=N82E16813121442

This is true also for my ASUS mb and I suspect for others. You just have 
to keep digging until you get to a description you can trust. Some 
descriptions and photos posted to the Internet, even by some reputable 
vendors, may or may not be totally accurate, and even the best vendors 
do a terrible job providing comparable information for each motherboard 
they sell.

 Disks are hens teeth ATM, although I hear production is ramping back up
 after the tsunami now.
 I like these, they plug straight into an SATA socket:
 http://www.suntekstore.co.uk/goods.php?id=10010116utm_source=gbuk

 8GB is plenty for Ubuntu + EMC2, including the source and development
 dependencies.
 32GB costs about 3x as much.

8GB is plenty for a production EMC2 machine but in tests with virtual 
hosts I keep running out of room with only 8GB of disk space when I try 
any fancy development work. 12GB is fine but not a reasonable number for 
a physical drive.

Regards,
Kent

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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Mike Payson
On Mon, Jan 2, 2012 at 11:19 AM, Jon Elson el...@pico-systems.com wrote:

 If the pads are completely covered by the part, you have a real dilemma!

About the only way to solder these are IR reflow or hot air.  A hair dryer
 doesn't get hot enough, a heat gun is probably too much for sensitive
 parts.
 There are hot air rework stations that are designed to do this.  They have
 a heating element that is controlled to a reasonable temperature and an air
 supply that blows over the heater.


Skillet/hotplate soldering works great for those situations:
http://www.youtube.com/watch?v=Uov0SPHKcnk
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread andy pugh
On 2 January 2012 19:32, gene heskett ghesk...@wdtv.com wrote:
 On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:

 However, there is no reason not to use the built-in video with that
 card, it works fine.
 And this is the foxcon board?

No, this is the Intel BOXD525MW (but I think that BOX might just
mean it is in a box)

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread andy pugh
On 2 January 2012 19:36, gene heskett ghesk...@wdtv.com wrote:

 http://www.suntekstore.co.uk/goods.php?id=10010116utm_source=gbuk

 It may be, but how long does it work with ext3?  I would rather have
 rotating storage I can count on for a year or so.

I have been using an 8GB one of those to compile EMC2 several times a
night for well over a year.
I thought it had died once, and bought a replacement, but the problem
turned out to be that a log file had filled the entire drive. (my
fault, printing a pin value to dmesg every mS)

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Re: [Emc-users] Surface-Mount

2012-01-02 Thread andy pugh
On 2 January 2012 19:59, Mike Payson m...@dawgdayz.com wrote:

 Skillet/hotplate soldering works great for those situations:
 http://www.youtube.com/watch?v=Uov0SPHKcnk

How do you spell Solder in the US? All the videos seem to pronounce
it sodder whereas I have only ever heard it pronounced solder or
sowlder in the UK.

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 02:50:10 PM Kent A. Reed did opine:

 On 1/2/2012 2:06 PM, gene heskett wrote:
  On Monday, January 02, 2012 01:47:39 PM gene heskett did opine:
  
  [...]
  
  With regard to a bad hal file killing the machine, I am now beginning
  to lean toward a flaky psu, its not liking 50F ambient temps in the
  shop, and has crashed with grand and goriously colored confetti on
  the screen within 20 minutes of the last 3, fully powered down
  reboots.  gkrellm says the 5 volt line is sagging and I say 4.87
  volts once.  That psu is about a year old.  I have a 2 or 3 year old
  HiPro that is a tad undersized in this box, still holding its 5 volt
  line at 5.05.  But nobody has any more HiPro's. All the rest seem
  engineered to sag  go out of tolerance about 2 weeks after the end
  of the warraty, worst offenders are Antec.
  
  Maybe I'll even buy a whole new box.  If I could find one of those
  compact models with a usable parport  no built in video.
  
  Is anyone actually selling that intel board that has been discussed
  here in a ready to go package?  I'd drop the card for one of those
  in a heartbeat.
  
  I've found a barebones box with a D525 board in it, for $120, claims
  to have the lpt on the back panel already.  Needs a couple sticks of
  ddr2, a smallish sata drive and a dvd reader.
  
  http://www.outletpc.com/rj3658.html
  
  $120 kit
  $ 29 ram
  $ 80 500G sata3 drive
  $ 40 laptop style dvd drive, don't see how desktop would fit
  $ 24 keyboard/mouse with usb rf dongle
  _
  $293 + whatever
  
  Looks like it would be a ready to install 10.04 on.
  
  What do the folks here think of this kit?
  
  Cheers, Gene
 
 Gene:
 
 First thoughts
 
 1) what motherboard is it, actually? We've been talking mostly about
 Intel motherboards containing Intel Atom D510 and D525 processors. I
 also have an ASUS AT5NM10-I motherboard (with Intel Atom D510 cpu) that
 seems to be comparable to the Intel D510MO motherboard I used to have,
 if perhaps just a tick slower on the latency test (I believe both of
 these boards are now out of production). Don't know about other
 makes/models.
 
The one I quoted says its a foxconn with the same chipset the real intel 
board has.

 2) why are you willing to trust new power supplies any more than the old
 grin They just keep getting more cost effective.

Tell me about it, these guys are surviving on the replacement market, so 
they are carefully engineered to fall over a short time after the warranty 
expires, and of course the warranty is subject to all sorts of fine print 
provisions so they can wiggle out of it.  I would just get in the truck  
run up to staples and get another, except the only thing on the shelf is 3x 
what I need, and says Antec on it, sure fire indication of the crappiest 
PSU around.
 
 3) why do you need the dvd drive? Seems irrelevant in a machine
 controller.

To install from the cd/dvd.  Than it can go away, but first the bios must 
be able to boot from a usb drive, none of mine are capable, hence the 
requirement for internal sata dvd's in this box,  internal pata drives in 
the other 3 around here.  To say my hardware is getting ancient is a given, 
but then so am I.  :)
 
 4) how much RAM are you talking about? I wouldn't settle for less than
 1GB.

Neither will I, but since 500Megs has dropped off the radar, its now 1Gb 
minimum, and 2 of them because that sets up the crossfire access making the 
box 2x faster, so today, 2Gb is minimum.

 5) not a knock against this particular combo, but am I the only one who
 is leery of USB keyboard/mouse connections? Unfortunately, I didn't keep
 good notes, but I've noticed in playing with odd computers that come my
 way that some disrupt the latency test when I move the mouse, more so
 with USB mice. If I ever get some time I'd like to do some experiments.
 Obviously, it may be dependent on the motherboard, the cpu, the south
 bridge, the bios, etc., so nailing down definitive guidelines may be
 difficult.

And expensively arbitrary.  Buy  try IOW.

OTOH, ps2 stuff has largely turned into Dodo birds, extinct for the most 
part.  I did, at big lots, find a rubber (comes rolled up in a tube) 
keyboard with a usb connector on it, but haven't actually plugged it in.  
The basic idea is a sealed and swarf-proof keyboard.  I short out or stick 
a key about 2x a year here it seems. :(

Interestingly, it hasn't crashed in a bit over an hour now, so while I am 
ssh'd into it, I'm running latency-test.  Since its video isn't doing 
anything but refreshing the stationary local screen, I've got a solid 17.5 
u-secs out of a 25 u-sec base thread on that box.  But that will triple and 
throw its one error about 20% of the time just starting emc.  But I haven't 
ever heard its effects in the form of a rough tone from my steppers, so 
I've not been overly concerned with trying to throw money at it and fix it. 
Humm, something tickled it, its now up to 18.2 u-secs.  For that mobo, that 
is 

Re: [Emc-users] Surface-Mount

2012-01-02 Thread R.L. Wurdack
Something like 3 is pronounced in Hants - fwreee, or something like that.

(I have seldom heard the 'l' in the US.)

D.


- Original Message - 
From: andy pugh bodge...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Monday, January 02, 2012 12:15 PM
Subject: Re: [Emc-users] Surface-Mount


 On 2 January 2012 19:59, Mike Payson m...@dawgdayz.com wrote:

 Skillet/hotplate soldering works great for those situations:
 http://www.youtube.com/watch?v=Uov0SPHKcnk

 How do you spell Solder in the US? All the videos seem to pronounce
 it sodder whereas I have only ever heard it pronounced solder or
 sowlder in the UK.

 -- 
 atp
 The idea that there is no such thing as objective truth is, quite simply, 
 wrong.

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 https://lists.sourceforge.net/lists/listinfo/emc-users

 



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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Mike Payson
It is spelled Solder, but pronounced as if the L was silent, sodder.

On Mon, Jan 2, 2012 at 12:15 PM, andy pugh bodge...@gmail.com wrote:

 On 2 January 2012 19:59, Mike Payson m...@dawgdayz.com wrote:

  Skillet/hotplate soldering works great for those situations:
  http://www.youtube.com/watch?v=Uov0SPHKcnk

 How do you spell Solder in the US? All the videos seem to pronounce
 it sodder whereas I have only ever heard it pronounced solder or
 sowlder in the UK.

 --
 atp
 The idea that there is no such thing as objective truth is, quite simply,
 wrong.


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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Daniel Rogge
One small data point:

 Be carefull with MB choices, the Intel D525 MB is known to have good latency 
 not sure about the Foxconn.

I found that a Foxconn board that we used to sell had much worse latency than 
the Intel DG41AN.  No idea how it compares to the D525.  

Rogge



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Re: [Emc-users] Surface-Mount

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 04:02:42 PM andy pugh did opine:

 On 2 January 2012 19:59, Mike Payson m...@dawgdayz.com wrote:
  Skillet/hotplate soldering works great for those situations:
  http://www.youtube.com/watch?v=Uov0SPHKcnk
 
 How do you spell Solder in the US? All the videos seem to pronounce
 it sodder whereas I have only ever heard it pronounced solder or
 sowlder in the UK.

Its been pronounced 'soder' for at least 70 years of my watch, on the west 
side of the pond of course.  Never made it to your side since I would have 
had to pay the freight bill for me. :)

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Dave
On 1/2/2012 2:58 PM, andy pugh wrote:
 On 2 January 2012 19:32, gene heskettghesk...@wdtv.com  wrote:

 On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:
  

 However, there is no reason not to use the built-in video with that
 card, it works fine.

 And this is the foxcon board?
  
 No, this is the Intel BOXD525MW (but I think that BOX might just
 mean it is in a box)



FYI - the Intel Box CPU set usually come with a CPU fan, Sata Cables, 
the rear cutout that pops in the chassis - otherwise known as an I/O 
shield and installation instructions.Since the MW525 does not need a 
CPU fan, there is no fan included.
The Box is really designed for retail sales so it looks nice etc, in 
contrast to a bulk package.Also the warranty is sometimes 
different.The Box MW525 has a 3 year warranty.  I'm not sure about 
the bulk packed Motherboards.

The MW525 from Intel is a known entity.   I have no idea how well the 
Foxcon 525 board compares.  I've assembled several MW525 PCs this past 
year.The cost difference between the Foxconn 525 and the Intel may 
be $10.

The Intel MW525 boots just fine off an external USB DVD/CDRW drive.

Dave

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kenneth Lerman
On 1/2/2012 2:12 PM, gene heskett wrote:
Stuff that I deleted

 Subtotal 230.25

 Shipping Cost (UPSGR)13.22

 Total$243.47

 Does that include the lpt breakout kit?  And is it time I bought a portable
 dvd writer that plugs into a usb port to do installs  such with?  Will it
 boot from a usb dvd drive?
It has a db25 for the lpt on the back panel.
I bought a usb drive that I never took out of the box.
It will boot from a usb drive.
Better yet, it will boot and install over the network. I forget the 
precise trickery, but it involved copying the .iso file to my server, 
installing a tftpserver, and mounting the .iso using the loopback device.

I did need to connect a monitor and keyboard to set the appropriate boot 
order.

(Also, I had to reflash the bios. As shipped, when you told it to 
reboot, it would hang. You had to power it down and then back up again 
for it to reboot.)

I'll try to keep better notes when I do this again later in the week 
with my new hardware.

Ken


 I just ordered another one of these -- although the disk price has
 increased slightly, it is still around $250.
 Disks are hens teeth ATM, although I hear production is ramping back up
 after the tsunami now.

 That will be the third such machine I have. It does have built-in video,
 but you don't have to use it. It's a nice little package that runs
 without a fan. Don't forget to order the power cable that is needed to
 connect the power supply to the motherboard. (I forgot to do this on my
 first order and got an email telling me that it was needed.)

 You DO have to assemble it yourself, but that's pretty easy.

 NOTE -- I am not running EMC on this -- But I am running my phone system
 on one.

 Regards,

 Ken

 Is anyone running emc on this?  How is the latency?

 Thanks Ken.

 Cheers, Gene

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 04:53:35 PM Dave did opine:

 On 1/2/2012 2:58 PM, andy pugh wrote:
  On 2 January 2012 19:32, gene heskettghesk...@wdtv.com  wrote:
  On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:
  However, there is no reason not to use the built-in video with that
  card, it works fine.
  
  And this is the foxcon board?
  
  No, this is the Intel BOXD525MW (but I think that BOX might just
  mean it is in a box)
 
 FYI - the Intel Box CPU set usually come with a CPU fan, Sata Cables,
 the rear cutout that pops in the chassis - otherwise known as an I/O
 shield and installation instructions.Since the MW525 does not need a
 CPU fan, there is no fan included.
 The Box is really designed for retail sales so it looks nice etc, in
 contrast to a bulk package.Also the warranty is sometimes
 different.The Box MW525 has a 3 year warranty.  I'm not sure about
 the bulk packed Motherboards.
 
 The MW525 from Intel is a known entity.   I have no idea how well the
 Foxcon 525 board compares.  I've assembled several MW525 PCs this past
 year.The cost difference between the Foxconn 525 and the Intel may
 be $10.
 
 The Intel MW525 boots just fine off an external USB DVD/CDRW drive.
 
 Dave
 
One thing seems to be that there is nobody at home, at any of the contact 
us phone numbers today, so until I can verify how much of a premium I'll 
ave to pay to swap the foxconn board for the real thing remains to be 
discovered.

Back to shoveling snow intermittently. :(

Humm, providence maybe.  I called Jim, who did have a computer repair shop 
up in Jane Lew, but closed it after 2 years because there wasn't enough 
work coming in to pay him a buck an hour on average, so they loaded up what 
inventory they had  took it home on June 30th last year.  Some of that 
inventory included 5 or 6 Ultra 400 PSU's, so I told him I'd be up and get 
one as soon as he got home from the funeral parlor, the father of one of 
the sales guys at the tv station had died.  But as I was wrapping up that 
conversation my phone started the call waiting beeps.  It was Mike, 2 doors 
up the street, offering to give me the innards out of an old compaq he was 
writing off on this year tax returns.

So I grabbed a meter and went up, tossed the mobo out on a wooden board, 
dug enough out of the box to power it up and measured the PSU out as 5.11 
volts on a drive cable.  Stayed  had a cuppa, then slip-slid my way back 
to the house, box under arm, no charge, got everything but the hard drive  
case.  It was a 1Ghz athlon, single 256meg memory stick.  So my problem may 
be solved till this next psu fades away.  I'll probably see if that memory 
will fit in an HP I have that has the same CPU but keeps running out of 
memory because that is all that is in it.  That box is into swap in 5 
minutes from a cold boot just playing 'intertoobs' music so I haven't tried 
to use the goat for anything useful.  Goat seems an apt name, as its 100% 
sacrificial, and if it was a cat, would long since be out of lives. :-P

Not that I'm going to putz with it tonight, but tomorrow maybe because to 
get at it, I'll have to prop open the door to make room for a small ladder 
to reach it.  I see the latency-test is still running, showing 21.something 
u-secs now after about 1.5 hours.  With that PSU showing at 4.92.  I would 
dearly love to find the reference in those things  be able to jiggle it up 
.2 volts at a time as they age.  But then they couldn't sell me another 
every 13 months, so those Chinese will see to it that that isn't going to 
happen, not even if I bet the farm on it.  But even the 'dead' ones are 
excellent src's for power hexfet's when you manage to blow the one in the 
mills head housing.

Besides, the streets have a nice coat of black ice under a 1/4 covering of 
snow  that says I'd better stay home anyway.  My Dee is feeling some 
better, so I don't think I'll have to run out and get her anything yet 
tonight.

And she, knowing the streets are bad, wouldn't send me out unless she was 
out of smoke, that would do it. ;)

Thanks Dave  have a better 2012.

Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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My web page: http://coyoteden.dyndns-free.com:85/gene
FACILITY REJECTED 10004420;

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 06:26:30 PM Kenneth Lerman did opine:

 On 1/2/2012 2:12 PM, gene heskett wrote:
 Stuff that I deleted
 
  Subtotal   230.25
  
  Shipping Cost (UPSGR)  13.22
  
  Total  $243.47
  
  Does that include the lpt breakout kit?  And is it time I bought a
  portable dvd writer that plugs into a usb port to do installs  such
  with?  Will it boot from a usb dvd drive?
 
 It has a db25 for the lpt on the back panel.
 I bought a usb drive that I never took out of the box.
 It will boot from a usb drive.
 Better yet, it will boot and install over the network. I forget the
 precise trickery, but it involved copying the .iso file to my server,
 installing a tftpserver, and mounting the .iso using the loopback
 device.

Humm, I hadn't considered that route.  Interesting.  Stuck in the last 
decade I am. :)
 
 I did need to connect a monitor and keyboard to set the appropriate boot
 order.

A given.
 
 (Also, I had to reflash the bios. As shipped, when you told it to
 reboot, it would hang. You had to power it down and then back up again
 for it to reboot.)
 
And this box hangs on the shutdown phase, taking an hour to do the swapoff 
-f if its 200 megs into swap.  PIMA is what it is, I usually just give up 
and hit the reset button.

 I'll try to keep better notes when I do this again later in the week
 with my new hardware.
 
 Ken

Chuckle, BTDT Ken, something I am entirely too remiss at doing myself. 
Dammit.

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Martin Patton
We spell it solder but say it sawder.
Reason is unknown to me.
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Jon Elson
gene heskett wrote:
 Is anyone running emc on this?  How is the latency?
   
I've tested the Intel D525MW motherboard, and put it in the database.
The servo thread jitter was 15595, the base thread was 11921.
That is fine for any system with a hardware interface (servo or
stepper) but may be a little marginal for software step generation.
Since I'm a servo bigot, it was quite good for me.  The on-board
parallel port passed all the tests with my EPP devices.  EMC 2.4.x
with Ubuntu 10.04 loads and runs with no quirks at all.  I did the
install on a 16 GB SSD hard drive.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Jon Elson
gene heskett wrote:
 On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:

   
 On 2 January 2012 18:46, Kenneth Lerman kenneth.ler...@se-ltd.com 
 
 wrote:
   
 That will be the third such machine I have. It does have built-in
 video, but you don't have to use it.
   
 However, there is no reason not to use the built-in video with that
 card, it works fine.
 
 And this is the foxcon board?
   
No, I have only tested the genuine Intel motherboard.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Jon Elson
andy pugh wrote:
 No, this is the Intel BOXD525MW (but I think that BOX might just
 mean it is in a box)
   
Yes, it means there is an individual cardboard box with holographic 
anti-counterfeit
label, meant for sale to the end-user, instead of packed in cases of a 
dozen or so.

Jon

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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Jon Elson
andy pugh wrote:
 On 2 January 2012 19:59, Mike Payson m...@dawgdayz.com wrote:

   
 Skillet/hotplate soldering works great for those situations:
 http://www.youtube.com/watch?v=Uov0SPHKcnk
 

 How do you spell Solder in the US? All the videos seem to pronounce
 it sodder whereas I have only ever heard it pronounced solder or
 sowlder in the UK.

   
In the US, the L is silent.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Jon Elson
gene heskett wrote:
 How about this one? $219

 http://www.directron.com/extremevalue.html

 only needs an optical drive for installs.

 I am tempted to get 2, one for the lathe.
   
Yup, looks mostly OK to me.  It has a plastic window on the side, and a fan.
You may need the fan with the magnetic hard drive.  They systems I picked
out piece by piece were fanless, and used a small SSD.  These systems run
amazingly cool.  I ran one for a day and then opened the case.  The big
CPU heatsink had a detectable temperature rise, everything else was cold
to the touch.  I thought in a machine tool environment fanless would be
better.

Jon

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread Kent A. Reed
On 1/2/2012 10:35 PM, Jon Elson wrote:
 gene heskett wrote:
 Is anyone running emc on this?  How is the latency?

 I've tested the Intel D525MW motherboard, and put it in the database.
 The servo thread jitter was 15595, the base thread was 11921.
 That is fine for any system with a hardware interface (servo or
 stepper) but may be a little marginal for software step generation.
 Since I'm a servo bigot, it was quite good for me.  The on-board
 parallel port passed all the tests with my EPP devices.  EMC 2.4.x
 with Ubuntu 10.04 loads and runs with no quirks at all.  I did the
 install on a 16 GB SSD hard drive.

 Jon

Jon:

This is a multi-cpu board. Did you set the isolcpus boot parameter?

The reason I ask is IIRC I got similar numbers with a standard boot from 
the LiveCD on my ASUS board and saw them drop below 1 when I set 
isolcpus=1.

This may be a false memory (I did the tests last winter) and I'm away 
from the board at the moment. I'll do the tests again in the morning and 
this time I'll post the results on the Wiki.

Regards,
Kent


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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 11:40:59 PM Jon Elson did opine:

 gene heskett wrote:
  Is anyone running emc on this?  How is the latency?
 
 I've tested the Intel D525MW motherboard, and put it in the database.
 The servo thread jitter was 15595, the base thread was 11921.

That's pretty good for onboard video.  The board I am currently running has 
onboard too, but its shared memory, with jitters in the 2 millisecond and 
up range.  Plumb fuggly so I never even tried to use it to move the 
machine.

 That is fine for any system with a hardware interface (servo or
 stepper) but may be a little marginal for software step generation.
 Since I'm a servo bigot, it was quite good for me.  The on-board
 parallel port passed all the tests with my EPP devices.  EMC 2.4.x
 with Ubuntu 10.04 loads and runs with no quirks at all.  I did the
 install on a 16 GB SSD hard drive.
 
 Jon
 
Thanks Jon.

I may have found the paddles that will bring my present box back to life.  
One of the neighbors gave me most of an old compaq today, with a much 
better psu, a full .2 volts higher, which I think is the main problem with 
mine.

If I can shovel my way to the shop tomorrow (its coming down decent here, 
about 3 so far), that theory will be tested.  If that's not it, then I 
think I'll get 2 of those, one for the mill  one for the lathe.

Cheers, Gene
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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 11:49:36 PM Jon Elson did opine:

 gene heskett wrote:
  On Monday, January 02, 2012 02:31:38 PM andy pugh did opine:
  On 2 January 2012 18:46, Kenneth Lerman kenneth.ler...@se-ltd.com
  
  wrote:
  That will be the third such machine I have. It does have built-in
  video, but you don't have to use it.
  
  However, there is no reason not to use the built-in video with that
  card, it works fine.
  
  And this is the foxcon board?
 
 No, I have only tested the genuine Intel motherboard.
 
 Jon

Well, if I have to buy, then I'll have to see what premium they want for 
the real thing.  No use buying a pig in a poke designed to hide the fact 
that the hams are gone. :)

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Nothing matters very much, and few things matter at all.
-- Arthur Balfour

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Re: [Emc-users] hal taking machine down

2012-01-02 Thread gene heskett
On Monday, January 02, 2012 11:52:14 PM Jon Elson did opine:

 gene heskett wrote:
  How about this one? $219
  
  http://www.directron.com/extremevalue.html
  
  only needs an optical drive for installs.
  
  I am tempted to get 2, one for the lathe.
 
 Yup, looks mostly OK to me.  It has a plastic window on the side, and a
 fan. You may need the fan with the magnetic hard drive.  They systems I
 picked out piece by piece were fanless, and used a small SSD.  These
 systems run amazingly cool.  I ran one for a day and then opened the
 case.  The big CPU heatsink had a detectable temperature rise,
 everything else was cold to the touch.  I thought in a machine tool
 environment fanless would be better.
 
I certainly can't argue that point.  Fans suck in everything.  OTOH when I 
built a new box for my drive electronics, I used 1/3  3/16 thick alu 
panels  stuck a 6 rotron 120 volt noisemaker inside the mostly sealed 
box, then put a another much quieter fan to skim the top with shop air.  At 
99F in the shop, a probe stuck through an empty cable hole  inside about 
3 said 107F inside the box after about 7 hours on time.  That is good 
enough for the girls I go with. :-)

And it should stay relatively clean inside.  I'll see how dirty it has 
gotten so far in the next day or so as I intend to check dipswitch #4 on 
the A axis driver, it is not powering down to 50% drive when idle, so that 
motor is running noticeably hotter than the other 3.  If the switch is set, 
I'll bounce it back, as I bought an extra driver when I bought those.  
Precisely for that reason. :)

 Jon

Thanks Jon.

Cheers, Gene
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advice, it is merely custom.
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Re: [Emc-users] Surface-Mount

2012-01-02 Thread Peter Blodow
Hello gentlemen,
the point is that the long o in solder is pronounced in US english 
like aw in a common process known as delabilisation or unrounding. 
This phenomenon is known in other languages, too, e.g. in Russian (eto 
is pronounced like eta). The same is true with lot or bother. As a 
consequence, the l is omitted in pronounciation. The British still 
speak an o as an o and keep the l alive.

Peter

Jon Elson schrieb:
 andy pugh wrote:
   
 On 2 January 2012 19:59, Mike Payson m...@dawgdayz.com wrote:

   
 
 Skillet/hotplate soldering works great for those situations:
 http://www.youtube.com/watch?v=Uov0SPHKcnk
 
   
 How do you spell Solder in the US? All the videos seem to pronounce
 it sodder whereas I have only ever heard it pronounced solder or
 sowlder in the UK.

   
 
 In the US, the L is silent.

 Jon

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