Re: [Emc-users] Aluminum sources

2016-04-13 Thread Jeremy Jones
Hammond is pretty cheap. They're even on Amazon. Been looking for some
myself. Not sure about the anodizing though.

On Wed, Apr 13, 2016 at 11:19 AM, Dave Cole  wrote:

> On 4/13/2016 8:40 AM, andy pugh wrote:
> > On 13 April 2016 at 13:29, Erik Friesen  wrote:
> >> Hmm, not sure about the anodizing shops, I suppose you need to walk in
> >> there prepare to spend $5k before they'd talk to you.
> > Depends on the shop. The one I use charges £10 cash for up to 5 parts
> > at a time :-)
>
> The heat treat and plating shops in my neck of the woods are pretty down
> to earth folks.
>
> The heat treat guys will often place small batchs of parts in with huge
> batches of parts and only charge a small amount for the service for the
> small batch since the large batch covers all of the cost of the setup
> and gas for the oven.
>
> I think the plating/anodizing guys around here work pretty much the same
> way from what I have been told.   Oftentimes machines shops do one-off
> jobs and they bring in a half dozen parts to be anodized and that is it.
>
> Come to think of it the local family owned heat treat shop put in an
> anodizing line a couple of years ago...  I forgot about that.I did
> some controls for one of their induction heat treat machines years ago
> when the original controller died.
>
> Dave
>
>
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Re: [Emc-users] OT: LED driver

2016-03-28 Thread Jeremy Jones
I've used ledsupply in the past as well.

Here's one that should fit.
http://www.ledsupply.com/led-drivers/phihong-pda025w

They were probably seeing 400ma each before. If you got the 750ma they
would see 375ma. A little less bright I suppose. You could always go down
to the 450ma but then they would see 225ma and that would be about half the
output.





On Mon, Mar 28, 2016 at 8:24 PM, Ralph Stirling <
ralph.stirl...@wallawalla.edu> wrote:

> I've been happy with DC input LED drivers from ledsupply.com.
> They also have AC input supplies, but I haven't used them.
>
> For cheaper stuff, you can peruse Deal Extreme, but their site
> is rather a pain to search.
>
> -- Ralph
> 
> From: Gregg Eshelman [g_ala...@yahoo.com]
> Sent: Monday, March 28, 2016 4:57 PM
> To: Enhanced Machine Controller (EMC)
> Subject: [Emc-users] OT: LED driver
>
> No reply on the candlepower forum, but nearly 100 views of the post I
> made. Since that forum is all about LED lighting, I expected someone to
> have a suggestion.
> I have a couple of LED motion detector lights, each with two Bridgelux
> BXRA-56C1000-A LED modules. Nominally rated at 1000 lumens each.The motion
> switch is a self contained 110 VAC switch, so all I need are replacement
> power supply/drivers with 110 VAC input which will fit within the lamp
> bases.
> The original supplies went *poof* but the LEDs are still good. They are in
> large die cast housings that provide ample heat sinking, but without any
> compound between the aluminum LED star plates and the bare metal mounting
> surface, so I'm putting some compound on.
> Available volume in the base is about 4.25" diameter by 1.25" depth.
> >From the LED datasheet
> mA Volts Watts Lumens115 25.3 2.9 395250 26.5 6.6 850350 27.3 9.6 1150500
> 28.4 14.2 1580
> The output connection on the dead supplies in the lamps are marked 800 ma
> 35 volts. At that power, the lamps will put out enough light to brighten a
> wall 20 feet away on an overcast day. I don't think I need quite that much
> light in front of my shop or on my back porch.
>
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Re: [Emc-users] Mesa Reseller in America

2016-02-06 Thread Jeremy Jones
Congratulations! Is there a web address?

On Sat, Feb 6, 2016 at 3:17 PM, John Thornton  wrote:

> Just to let everyone know I got my stock order Friday and the store is
> up and running.
>
> Thanks
> JT
>
> On 2/1/2016 4:14 PM, John Thornton wrote:
> > I just want to announce that I'm going to be a Mesa Electronics reseller
> > in America. I just got conformation on my first stocking order should be
> > here Friday February 5th. As soon as I get everything checked in the
> > store will be up and running. www.mesaus.com
> >
> > Thanks
> > JT
> >
> >
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Re: [Emc-users] Probe

2015-12-12 Thread Jeremy Jones
https://www.youtube.com/watch?v=AcazGaRj9Xs

Guessing that's the first video. Good video, thanks. I subscribed to your
channel.

On Sat, Dec 12, 2015 at 7:28 PM, Jim Craig 
wrote:

> I use the one from CNC 4 PC. It works pretty good and is relatively
> inexpensive.
>
> I made some videos about using it. They are on the YouTube.
>
> On 12/12/2015 3:20 PM, John Thornton wrote:
> > I could use a probe on my BP Series 1 with Anilam CNC conversion but
> > don't have time to make one. Any suggestions for a US probe?
> >
> > JT
> >
> >
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>
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Re: [Emc-users] Hardinge Conquest 42 Conversion

2015-12-08 Thread Jeremy Jones
I'm getting doubles of every board along with it except the main board of
course. He had a parts machine he stripped before this one. Comes with
extra motors, pumps, etc. Not a bad deal. It's a fanuc ot-ot-b control.
Built in 1992.

I believe the spindle is at least 7.5hp and might be a 10hp. I see
conflicting info online and forgot to confirm when I went to see it. So I
can either fix the main board, need to confirm for sure, and run it with
the old control or upgrade.
On Dec 8, 2015 6:20 AM, "Gene Heskett" <ghesk...@wdtv.com> wrote:

> On Tuesday 08 December 2015 01:31:29 Jon Elson wrote:
>
> > On 12/07/2015 11:02 PM, Jeremy Jones wrote:
> > > Thanks everyone. Sarah, thanks for that great link. Not sure how I
> > > haven't come across that yet. I'm gonna look into everything.
> > > Thinking I might just got this route off the bat. Looking it might
> > > be a minimum of $1500 to fix the controls. I think the LCNC
> > > electronics will be cheaper..I hope. Want to get it up and running
> > > rather quickly as this will be put into service right away.
> >
> > These look like they have a pretty OLD control.  Unless you
> > are really experienced in fixing this kind of gear, it could
> > just keep on having (expensive) problems.  They just keep
> > getting flakier as they get older.
> > Some people are using my Pico Systems gear to run some older
> > Hardinge HNC machines.
> >
> > > Anyone know the possibilty of switching one of these over to single
> > > phase during the conversion? I'm guessing the spindle drive is 3
> > > phase. Would need to see it to know for sure. Don't have it in hand
> > > yet.
> >
> > You can run most VFDs from single-phase power if you derate
> > them. So, for a 5 Hp motor, you'd get a 7.5 or 10 Hp VFD.
> > I'm doing this in my shop on a mill and lathe.  (There are a
> > few VFDs that will detect the lost phase and won't run.)
> > Also, the servo drives may be taking 3 phase power, this
> > possibly could be a bigger problem to run  on single phase.
> >
> > Jon
> >
> A published list (in the wiki) of those drives that will not run would be
> helpful Jon. With a caveat that its an incomplete list of course.
>
> For instance, I thought I had found a spindle driver in the Empire
> devices treadmill controller, but destroyed 2 of them in less than 6
> months doing rigid tapping with a complex 3 relay braking and reversal
> lashup.  Switching to your servo amp, a full 4 quadrant controller, got
> rid of all that extra stuff.  And the last mod you made I am using in
> the G0704 seems bulletproof, running quite cool.  Highly recommended by
> Grandpa Gene.
>
> That info should also make it into the wiki. One user reports format...
>
> Cheers, Gene Heskett
> --
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>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> Some mill pix are at:
> Genes Web page <http://geneslinuxbox.net:6309/gene/GO704-pix>
>
>
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Re: [Emc-users] Hardinge Conquest 42 Conversion

2015-12-07 Thread Jeremy Jones
Thanks everyone. Sarah, thanks for that great link. Not sure how I haven't
come across that yet. I'm gonna look into everything. Thinking I might just
got this route off the bat. Looking it might be a minimum of $1500 to fix
the controls. I think the LCNC electronics will be cheaper..I hope. Want to
get it up and running rather quickly as this will be put into service right
away.

Anyone know the possibilty of switching one of these over to single phase
during the conversion? I'm guessing the spindle drive is 3 phase. Would
need to see it to know for sure. Don't have it in hand yet.

On Mon, Dec 7, 2015 at 8:35 AM, andy pugh  wrote:

> On 7 December 2015 at 13:19, Stuart Stevenson  wrote:
> >
> > The harder and correct answer is 'not until you make it do it'.
>
> Having said that, the sequence required for a lathe is rather simpler
> than for a milling machine.
>
> The "carousel" HAL component can do a lot of the work:
> http://linuxcnc.org/docs/2.7/html/man/man9/carousel.9.html
>
> --
> atp
> If you can't fix it, you don't own it.
> http://www.ifixit.com/Manifesto
>
>
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Re: [Emc-users] Hardinge Conquest 42 Conversion

2015-12-06 Thread Jeremy Jones
Thanks John. How would one handle the tool changing from a hardware and
software standpoint since this a 10 tool ATC? Does LCNC support ATCs?

On Thu, Nov 12, 2015 at 9:25 PM, Jon Elson <el...@pico-systems.com> wrote:

> On 11/12/2015 05:47 PM, Jeremy Jones wrote:
> > Thinking about picking up a Conquest 42. The machine is supposedly in
> good
> > shape but the Fanuc OT control might be shot and the motherboard would
> need
> > to replaced. Will try to resurrect but I'm thinking linuxcnc anyway
> since I
> > did a Bridgport recently.
> >
> > I've seen a lot of CHNC conversions but couldn't find any Conquests.
> > Wondering if anyone has done one and if its similar to the CHNC's. I know
> > the CHNC II has the same spindle but I unsure of the remaining
> electronics.
> > Just trying to get an idea of everything I would need to replace to make
> it
> > work. It also has a 10 tool turret tool changer and I'm wondering how
> hard
> > that would be to get to work with LCNC. Any help is appreciated.
> >
> It may have resolvers instead of encoders on the axes.  I
> (Pico Systems) have a converter that converts the resolvers
> to look like standard encoders.  Several CHNCs have been
> converted with my Universal PWM Controller and PWM servo amps.
>
> Jon
>
>
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[Emc-users] Hardinge Conquest 42 Conversion

2015-11-12 Thread Jeremy Jones
Thinking about picking up a Conquest 42. The machine is supposedly in good
shape but the Fanuc OT control might be shot and the motherboard would need
to replaced. Will try to resurrect but I'm thinking linuxcnc anyway since I
did a Bridgport recently.

I've seen a lot of CHNC conversions but couldn't find any Conquests.
Wondering if anyone has done one and if its similar to the CHNC's. I know
the CHNC II has the same spindle but I unsure of the remaining electronics.
Just trying to get an idea of everything I would need to replace to make it
work. It also has a 10 tool turret tool changer and I'm wondering how hard
that would be to get to work with LCNC. Any help is appreciated.
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Re: [Emc-users] CAD/CAM for LinuxCNC

2015-09-18 Thread Jeremy Jones
I've been using HSM Express a lot. Works well in solidworks with a LinuxCNC
(EMC) post and the 2.5D is free. Been meaning to try Fusion 360 just need
to free up some space on my drive.

On Fri, Sep 18, 2015 at 3:34 PM, Belli Button  wrote:

> I just grabbed this off the M4 website:
>
> "What's new for Version #2:   .  and better security to protect users
> from dealing with pirated copies and the errors and performance issues they
> include."
>
> "Important - Version 2 requires a new license file to operate."
>
>
>
>
>
> -Original Message-
> From: Dave Cole [mailto:linuxcncro...@gmail.com]
> Sent: 18 September 2015 20:22
> To: emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] CAD/CAM for LinuxCNC
>
> On 9/18/2015 1:02 PM, John Dammeyer wrote:
> > What will really happen ultimately is LinuxCNC will become the
> > dominant CNC program out there for people who don't want a call home
> > virus running on their PC.
>
> I didn't know that it actually "phoned home".   That would be a problem
> for me.
> The licensing model is rather convoluted.  Although I can understand them
> trying to protect their software sales, I suspect that it also scares away
> a
> number of potential users.
>
>
> Dave
>
> ---
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>
>
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Re: [Emc-users] CAD/CAM for LinuxCNC

2015-09-18 Thread Jeremy Jones
Does anyone use SolidCAM or know of a reliable post processor for it? I
found one but haven't had time to try it to see if it works. My buddy has
SolidCAM I can use but HSMExpress has been working fine. Would like
something for 3d toolpaths though.

On Fri, Sep 18, 2015 at 6:35 PM, Bruce Layne 
wrote:

>
>
> On 09/18/2015 05:22 PM, andy pugh wrote:
> > I just noticed that in the Autodesk store you can actually click on a
> Penguin:
> > http://store.autodesk.co.uk/store/adsk/en_GB/DisplayHomePage
>
> Autodesk definitely seems to be making a strong push into the large
> market of small shop users with some of their products and marketing in
> the last few years, probably after SolidWorks ate their lunch.  I was
> encouraged by AutoDesk's recent shift in marketing strategy and went
> onto their forum to encourage them to gain a competitive edge by
> providing solutions to the Linux and LinuxCNC community that is under
> served in the the CAD/CAM marketplace.  However, the AutoDesk
> representative was very dismissive.  Despite my effort to make a strong
> and realistic business case, I was hit with the same old nonsense.
> Linux users refuse to pay for software, so AutoDesk won't spend any time
> developing software for Linux users even though they deliberately
> selected cross platform development tools to make it easier to develop
> products for Windows and Mac, and Linux wouldn't take much additional
> effort.  They seemed to have a religious aversion to Linux.  It reminded
> me of Microsoft comparing Linux to cancer.  I tried to explain that BY
> FAR the most expensive software I've ever purchased was electronic CAD
> software that I bought specifically because it ran as native Linux code,
> but my first person example was simply ignored and AutoDesk continued
> with that old saw about Linux users not paying for software.
>
> Several of us who were advocating for Linux support on the AutoDesk
> forum were summarily dismissed in a manner that felt like ridicule and
> derision.  It's a lost opportunity for AutoDesk.  Despite their recent
> products targeting the large market consisting of small shops, I guess
> they still don't understand their market and they'll continue to lose
> out on some low hanging fruit.  They'd apparently prefer to compete in a
> crowded corner of a very competitive market rather than recompile their
> existing products for the Linux market that would be grateful for a
> serious CAD/CAM product.  This seems nuts to me, considering the
> incremental cost of selling another copy of commercial software is very
> low and adding loyal Linux customers would greatly contribute to paying
> their significant development costs.
>
> I'll continue to write G code by hand, use PyCam, and play with FreeCAD
> while waiting for it to mature.  I like where it's going.
>
>
>
>
>
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Re: [Emc-users] TSC Kawasaki cutoff saw story

2015-04-20 Thread Jeremy Jones
Haha I was just running that same model today. It doesn't sound great
either. It's very weak and my boss wishes he had bought something better. I
will have to inspect ours a little further.

On Mon, Apr 20, 2015 at 10:42 PM, Gene Heskett ghesk...@wdtv.com wrote:

 Greetings all;

 I don't recall if I mentioned buying a Kawasaki 14 cutoff saw from TSC
 or not.

 But I did, something over a year ago when I was cutting bits off the end
 of a 1x2 bar of TSC steel to make the nut holders for the balls screws
 I put in my toy mill.

 It ran a little slow for a 14 blade, only 2800 revs, so it was difficult
 to actually get the cutting fire started, and it ran perhaps 10 minutes
 total, cutting 2/3rds of the way thru the bar, but then got noisy and
 slowed considerably.  I could turn it fwd by hand. but backwards, which
 would be the working face of the stepdown gear in it was a draggy, felt
 like the bull gear was plastic and had overheated, deforming the gear
 teeth.

 Took it back to TSC, but they claimed I had to contact the vendor, which
 was AllTrade.  Had them look up a phone number and I came home  called
 them.  On giving them the model  serial data, they came back and said
 that particular model had never ever been in their inventory, and
 suggested that perhaps TSC had bought them off a rickshaw in Kowloon.

 IOW, a warranty claim against Alltrade wasn't possible.  So I was a bit
 peeved as I was out a buck and a half on it.  I stewed a day or so,
 still needed a saw, and when I went back in they had lowered the asking
 on the dewalt version to the same price, so I brought one of them home
 and finished that project.  And although the dewalt was higher rpms, it
 was still about 1500 slow for a good 14 wheel.  The fire could be
 started but had to be pushed to keep it going.

 So today, I drag the green monster back out of the shed, intending to
 salvage the base and vice for something, and the motor for something
 else.  Knocking the reduction gear loose and working it out of the
 houseing I was amazed at the gear condition, like new, looked like good
 steel, all running in Torrington needle cartridges.  Humm, go to other
 end of motor  remove the end grill.  Nice needle bearing cartridge
 there, supporting the rear end of the motor shaft.  Stuck a 17mm wrench
 of the gear hub flat and turned it, turned fairly free.  Turned it the
 other way, back end of armature turned in the brushes, but not in the
 bearing! A 10mm motor shaft was broken in two between the commutator and
 the rear bearing, so the armature was bouncing about 1/32, totally
 unrestrained by the bearing. I have never in my 80 years seen a shaft
 broken off like that.  So I saved the line cord and switch, and
 deposited the rest in my trash trailer.

 That was a $150 lesson that says if you buy something green from the tool
 shelf, it had better say Hitachi on it. Same for a yellow Cub Cadet
 (an I.H. brand) lawn mower that claims a Kawasaki engine. The only thing
 Kawasaki is the label on that turd.  That was a $400 lesson as it was a
 supposedly top of the line self-propelled mower.

 Cheers, Gene Heskett
 --
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  soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Mesa cards visual documentation

2015-04-01 Thread Jeremy Jones
I took the picture in the manual of my 7i76 and laminated it. Then as I
hooked stuff up I sharpied on there each pin and stuck it in with the
machine. This way I know what's what moving forward.

On Wed, Apr 1, 2015 at 5:58 PM, andy pugh bodge...@gmail.com wrote:

 On 1 April 2015 at 21:39, Marius Alksnys marius.alks...@gmail.com wrote:
  Is there any more visual documentation available for mesa cards than
  main manual?

 You mean more detailed than 7i77man.pdf ?

 With many of the Mesa cards the HAL pin names that correspond to
 physical pins are governed by the firmware. This is less the case with
 the 7i77, though you can alter a few things with the software modes.

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Re: [Emc-users] 7i76 spindle output

2014-12-07 Thread Jeremy Jones
loadrt scale count=1
addf scale.0 servo-thread
setp scale.0.gain 0.002
net spindle-speed-scale motion.spindle-speed-out = scale.0.in
net spindle-speed-DAC scale.0.out = your DAC pin name


That's whats in the integrator manual. I started out with the abs I copied
from a similar machine but then tried this and it worked.. I will finish
the abs and report back. Should I look into adding my info, once complete,
to wiki for others to use? My combination of setup and VFD are pretty
common.



Alex - I think it might. I currently have it hooked up CW on one pin and
CCW on another. Let me see if I can switch that to a single pin. I am using
the 0-10v pot on the VFD but it uses separate pins for the
direction...which confuses me why it works one way perfectly and the other
way is way off. Like you said I guess it's the negative.

Once I get this figured out I want to tackle the MODBUS setup for mine too.
Just figured this would be easier for now.

On Sun, Dec 7, 2014 at 5:22 AM, alex chiosso achio...@gmail.com wrote:

 Hi Jeremy.
 Does your VFD have a CW-CCW physical input to reverse the motor rotation ?
 If yes you should wire it and activate it related to the sign of
 motion.spindle-speed-out .
 Or if your VFD has a differential (+/-10Vdc) input you should use the
 motion.spindle-speed-out (scaled as needed) to activate the analog speed
 reference .

 Alex

 On Sun, Dec 7, 2014 at 11:02 AM, andy pugh bodge...@gmail.com wrote:

  On 7 December 2014 at 02:51, Jeremy Jones sp01jjo...@gmail.com wrote:
   I had ABS going and then I switched it over to scale like in the
  integrator
   manual. I can try and switch it back.
 
  I admit that I have never read the integrator manual, so I don't know
  what it says. However I suspect that it hasn't caught up with the fact
  that there are now direct ABS outputs for spindle speed from motion:
  http://www.linuxcnc.org/docs/html/man/man9/motion.9.html
 
  --
  atp
  If you can't fix it, you don't own it.
  http://www.ifixit.com/Manifesto
 
 
 
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Re: [Emc-users] 7i76 spindle output

2014-12-07 Thread Jeremy Jones
Hitahci WJ200-22

I looked into modbus earlier in the week and am going to go that route
eventually. Just wanted to get it online now so I can run some other tests
and what not. If I remember correctly my VFD does have an ethernet port. I
was thinking serial but if the ethernet works just as well that would be
awesome. Maybe I will look into that a little further today. It wasn't hard
to get it running this way that's why I chose this route for the time
being.

The manual for the VFD is a little confusing. I feel like it explains one
thing on one pages and something totally different on the next one. Was
originally trying to do the 3 wire but found out this way to be alittle
easier. Obviously needs some tweaking. Would liek to finish it up though
and add to the wiki for others to see and then do the MODBUS.



On Sun, Dec 7, 2014 at 10:16 AM, alex chiosso achio...@gmail.com wrote:

 Hi Jeremy.
 If your VFD has the Modbus Port on board (rs232 or rs485?) I suggest to you
 to try the *mb2hal* component (the description and the how to are on the
 Wiki).
 I've tested the Modbus protocol using the TCP/IP (ethernet) and seems to
 work just fine so the serial communication should be fine too.
 Can you detail the Brand and the product code of your VFD ?

 Alex

 On Sun, Dec 7, 2014 at 3:35 PM, p...@wpnet.us wrote:

 
  The VFD I'm using uses three wire control - FWD, REV, RUN/STOP, where the
  MESA card is designed around FWD/REV and RUN/STOP two wire control,
 however
  the VFD can set inputs for active high or low operation so you can set
 FWD
  for active high, REV for active low and tie the two together to a single
  FWD/REV control signal. It's not entirely clear in the manual so it took
 a
  little bit to sort out but it works well. On the MESA card the enable
  output for the spindle is also the enable for the analog speed output so
  you can't use it as anything but an enable.
 
 
  --Original Mail--
  From: Jeremy Jones sp01jjo...@gmail.com
  To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 
  Sent: Sun, 7 Dec 2014 09:16:53 -0500
  Subject: Re: [Emc-users] 7i76 spindle output
 
  loadrt scale count=1
  addf scale.0 servo-thread
  setp scale.0.gain 0.002
  net spindle-speed-scale motion.spindle-speed-out = scale.0.in
  net spindle-speed-DAC scale.0.out = your DAC pin name
 
 
  That's whats in the integrator manual. I started out with the abs I
 copied
  from a similar machine but then tried this and it worked.. I will finish
  the abs and report back. Should I look into adding my info, once
 complete,
  to wiki for others to use? My combination of setup and VFD are pretty
  common.
 
 
 
  Alex - I think it might. I currently have it hooked up CW on one pin and
  CCW on another. Let me see if I can switch that to a single pin. I am
 using
  the 0-10v pot on the VFD but it uses separate pins for the
  direction...which confuses me why it works one way perfectly and the
 other
  way is way off. Like you said I guess it's the negative.
 
  Once I get this figured out I want to tackle the MODBUS setup for mine
 too.
  Just figured this would be easier for now.
 
  On Sun, Dec 7, 2014 at 5:22 AM, alex chiosso achio...@gmail.com wrote:
 
   Hi Jeremy.
   Does your VFD have a CW-CCW physical input to reverse the motor
 rotation
  ?
   If yes you should wire it and activate it related to the sign of
   motion.spindle-speed-out .
   Or if your VFD has a differential (+/-10Vdc) input you should use the
   motion.spindle-speed-out (scaled as needed) to activate the analog
 speed
   reference .
  
   Alex
  
   On Sun, Dec 7, 2014 at 11:02 AM, andy pugh bodge...@gmail.com wrote:
  
On 7 December 2014 at 02:51, Jeremy Jones sp01jjo...@gmail.com
  wrote:
 I had ABS going and then I switched it over to scale like in the
integrator
 manual. I can try and switch it back.
   
I admit that I have never read the integrator manual, so I don't know
what it says. However I suspect that it hasn't caught up with the
 fact
that there are now direct ABS outputs for spindle speed from motion:
http://www.linuxcnc.org/docs/html/man/man9/motion.9.html
   
--
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto
   
   
   
  
 
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Re: [Emc-users] 7i76 spindle output

2014-12-07 Thread Jeremy Jones
Oh and mine does have support in the newer version for the modbus. Just
have to configure everything properly. Going to look into the ethernet side
of things.

On Sun, Dec 7, 2014 at 10:47 AM, Jeremy Jones sp01jjo...@gmail.com wrote:

 Hitahci WJ200-22

 I looked into modbus earlier in the week and am going to go that route
 eventually. Just wanted to get it online now so I can run some other tests
 and what not. If I remember correctly my VFD does have an ethernet port. I
 was thinking serial but if the ethernet works just as well that would be
 awesome. Maybe I will look into that a little further today. It wasn't hard
 to get it running this way that's why I chose this route for the time
 being.

 The manual for the VFD is a little confusing. I feel like it explains one
 thing on one pages and something totally different on the next one. Was
 originally trying to do the 3 wire but found out this way to be alittle
 easier. Obviously needs some tweaking. Would liek to finish it up though
 and add to the wiki for others to see and then do the MODBUS.



 On Sun, Dec 7, 2014 at 10:16 AM, alex chiosso achio...@gmail.com wrote:

 Hi Jeremy.
 If your VFD has the Modbus Port on board (rs232 or rs485?) I suggest to
 you
 to try the *mb2hal* component (the description and the how to are on the
 Wiki).
 I've tested the Modbus protocol using the TCP/IP (ethernet) and seems to
 work just fine so the serial communication should be fine too.
 Can you detail the Brand and the product code of your VFD ?

 Alex

 On Sun, Dec 7, 2014 at 3:35 PM, p...@wpnet.us wrote:

 
  The VFD I'm using uses three wire control - FWD, REV, RUN/STOP, where
 the
  MESA card is designed around FWD/REV and RUN/STOP two wire control,
 however
  the VFD can set inputs for active high or low operation so you can set
 FWD
  for active high, REV for active low and tie the two together to a single
  FWD/REV control signal. It's not entirely clear in the manual so it
 took a
  little bit to sort out but it works well. On the MESA card the enable
  output for the spindle is also the enable for the analog speed output so
  you can't use it as anything but an enable.
 
 
  --Original Mail--
  From: Jeremy Jones sp01jjo...@gmail.com
  To: Enhanced Machine Controller (EMC) 
 emc-users@lists.sourceforge.net
  Sent: Sun, 7 Dec 2014 09:16:53 -0500
  Subject: Re: [Emc-users] 7i76 spindle output
 
  loadrt scale count=1
  addf scale.0 servo-thread
  setp scale.0.gain 0.002
  net spindle-speed-scale motion.spindle-speed-out = scale.0.in
  net spindle-speed-DAC scale.0.out = your DAC pin name
 
 
  That's whats in the integrator manual. I started out with the abs I
 copied
  from a similar machine but then tried this and it worked.. I will finish
  the abs and report back. Should I look into adding my info, once
 complete,
  to wiki for others to use? My combination of setup and VFD are pretty
  common.
 
 
 
  Alex - I think it might. I currently have it hooked up CW on one pin and
  CCW on another. Let me see if I can switch that to a single pin. I am
 using
  the 0-10v pot on the VFD but it uses separate pins for the
  direction...which confuses me why it works one way perfectly and the
 other
  way is way off. Like you said I guess it's the negative.
 
  Once I get this figured out I want to tackle the MODBUS setup for mine
 too.
  Just figured this would be easier for now.
 
  On Sun, Dec 7, 2014 at 5:22 AM, alex chiosso achio...@gmail.com
 wrote:
 
   Hi Jeremy.
   Does your VFD have a CW-CCW physical input to reverse the motor
 rotation
  ?
   If yes you should wire it and activate it related to the sign of
   motion.spindle-speed-out .
   Or if your VFD has a differential (+/-10Vdc) input you should use the
   motion.spindle-speed-out (scaled as needed) to activate the analog
 speed
   reference .
  
   Alex
  
   On Sun, Dec 7, 2014 at 11:02 AM, andy pugh bodge...@gmail.com
 wrote:
  
On 7 December 2014 at 02:51, Jeremy Jones sp01jjo...@gmail.com
  wrote:
 I had ABS going and then I switched it over to scale like in the
integrator
 manual. I can try and switch it back.
   
I admit that I have never read the integrator manual, so I don't
 know
what it says. However I suspect that it hasn't caught up with the
 fact
that there are now direct ABS outputs for spindle speed from motion:
http://www.linuxcnc.org/docs/html/man/man9/motion.9.html
   
--
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto
   
   
   
  
 
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Re: [Emc-users] Stops on home - shared limits

2014-12-07 Thread Jeremy Jones
Tried the restart. No change. Here's my ini for my x, y and z axis. Z axis
works fine. Can't quite figure this out. Like I said I didn't change
anything related to limits yesterday. I was just working on the spindle. Is
there anything else, maybe in hal, that would relate to this?

#
# Axis X
#
[AXIS_0]
TYPE = LINEAR
HOME = 9.0
FERROR = 0.005
MIN_FERROR = 0.0005
MAX_VELOCITY = 2.667
MAX_ACCELERATION = 15.0
# The values below should be 25% larger than MAX_VELOCITY and
MAX_ACCELERATION
# If using BACKLASH compensation STEPGEN_MAXACCEL should be 100% larger.
STEPGEN_MAXVEL = 3.3
STEPGEN_MAXACCEL = 18.8
# these are in nanoseconds
DIRSETUP   = 5000
DIRHOLD= 1
STEPLEN= 2500
STEPSPACE  = 2500
STEP_SCALE = -2000.0
MIN_LIMIT = -9.0
MAX_LIMIT = 9.001
HOME_OFFSET = 9.00
HOME_SEARCH_VEL = 0.5
HOME_LATCH_VEL = 0.016667
HOME_FINAL_VEL = 0.1
HOME_USE_INDEX = NO
HOME_IGNORE_LIMITS = YES
HOME_SEQUENCE = 1

#
# Axis Y
#
[AXIS_1]
TYPE = LINEAR
HOME = 6.0
FERROR = 0.005
MIN_FERROR = 0.0005
MAX_VELOCITY = 2.333
MAX_ACCELERATION = 15.0
# The values below should be 25% larger than MAX_VELOCITY and
MAX_ACCELERATION
# If using BACKLASH compensation STEPGEN_MAXACCEL should be 100% larger.
STEPGEN_MAXVEL = 2.9
STEPGEN_MAXACCEL = 18.8
# these are in nanoseconds
DIRSETUP   = 5000
DIRHOLD= 1
STEPLEN= 2500
STEPSPACE  = 2500
STEP_SCALE = -2000.0
MIN_LIMIT = -6.0
MAX_LIMIT = 6.001
HOME_OFFSET = 6.00
HOME_SEARCH_VEL = 0.5
HOME_LATCH_VEL = 0.016667
HOME_FINAL_VEL = 0.02
HOME_USE_INDEX = NO
HOME_IGNORE_LIMITS = YES
HOME_SEQUENCE = 2

#
# Axis Z
#
[AXIS_2]
TYPE = LINEAR
HOME = -0.1
FERROR = 0.005
MIN_FERROR = 0.0005
MAX_VELOCITY = 1.333
MAX_ACCELERATION = 5.0
# The values below should be 25% larger than MAX_VELOCITY and
MAX_ACCELERATION
# If using BACKLASH compensation STEPGEN_MAXACCEL should be 100% larger.
STEPGEN_MAXVEL = 1.7
STEPGEN_MAXACCEL = 6.2
# these are in nanoseconds
DIRSETUP   = 5000
DIRHOLD= 1
STEPLEN= 2500
STEPSPACE  = 2500
STEP_SCALE = 2000.0
MIN_LIMIT = -4.75
MAX_LIMIT = 0.0
HOME_OFFSET = 0.10
HOME_SEARCH_VEL = 0.5
HOME_LATCH_VEL = 0.016667
HOME_FINAL_VEL = 0.5
HOME_USE_INDEX = NO
HOME_IGNORE_LIMITS = YES
HOME_SEQUENCE = 0



On Sun, Dec 7, 2014 at 1:17 AM, Jeremy Jones sp01jjo...@gmail.com wrote:

 Maybe a restart will do it.
 On Dec 7, 2014 12:44 AM, Jeremy Jones sp01jjo...@gmail.com wrote:

 Its been set to yes, ignore limits, on all axis since the beginning.
 Checked that first. Not sure what has changed and its on all 3 axis now.
 Well except z actually. Just x and y.
 On Dec 6, 2014 11:17 PM, Jon Elson el...@pico-systems.com wrote:

 On 12/06/2014 08:55 PM, Jeremy Jones wrote:
  I had this working fine. Changed some stuff around today but nothing
  related to my limits. Now every time I home it searches, backs off and
  finds the limit but then it shuts down because I'm on a limit switch.
  Thoughts?
 
 
 In the [AXIS_x] sections of your .ini file, you probably now
 have :
 HOME_IGNORE_LIMITS = NO

 or, possibly no setting of this parameter.  Set it to YES,
 and it
 will ignore the limit switch during a home operation.  If you
 home via a limit switch, then you MUST have a
 HOME_OFFSET = xx that gets it off the home switch during the
 home operation.

 Jon


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Re: [Emc-users] Stops on home - shared limits

2014-12-07 Thread Jeremy Jones
Is it maybe the step scales are in the negative on x and y? Just noticed
that but I'm pretty sure it worked fine like that. That's the only
difference I see.

On Sun, Dec 7, 2014 at 4:15 PM, Jeremy Jones sp01jjo...@gmail.com wrote:

 Tried the restart. No change. Here's my ini for my x, y and z axis. Z axis
 works fine. Can't quite figure this out. Like I said I didn't change
 anything related to limits yesterday. I was just working on the spindle. Is
 there anything else, maybe in hal, that would relate to this?

 #
 # Axis X
 #
 [AXIS_0]
 TYPE = LINEAR
 HOME = 9.0
 FERROR = 0.005
 MIN_FERROR = 0.0005
 MAX_VELOCITY = 2.667
 MAX_ACCELERATION = 15.0
 # The values below should be 25% larger than MAX_VELOCITY and
 MAX_ACCELERATION
 # If using BACKLASH compensation STEPGEN_MAXACCEL should be 100% larger.
 STEPGEN_MAXVEL = 3.3
 STEPGEN_MAXACCEL = 18.8
 # these are in nanoseconds
 DIRSETUP   = 5000
 DIRHOLD= 1
 STEPLEN= 2500
 STEPSPACE  = 2500
 STEP_SCALE = -2000.0
 MIN_LIMIT = -9.0
 MAX_LIMIT = 9.001
 HOME_OFFSET = 9.00
 HOME_SEARCH_VEL = 0.5
 HOME_LATCH_VEL = 0.016667
 HOME_FINAL_VEL = 0.1
 HOME_USE_INDEX = NO
 HOME_IGNORE_LIMITS = YES
 HOME_SEQUENCE = 1

 #
 # Axis Y
 #
 [AXIS_1]
 TYPE = LINEAR
 HOME = 6.0
 FERROR = 0.005
 MIN_FERROR = 0.0005
 MAX_VELOCITY = 2.333
 MAX_ACCELERATION = 15.0
 # The values below should be 25% larger than MAX_VELOCITY and
 MAX_ACCELERATION
 # If using BACKLASH compensation STEPGEN_MAXACCEL should be 100% larger.
 STEPGEN_MAXVEL = 2.9
 STEPGEN_MAXACCEL = 18.8
 # these are in nanoseconds
 DIRSETUP   = 5000
 DIRHOLD= 1
 STEPLEN= 2500
 STEPSPACE  = 2500
 STEP_SCALE = -2000.0
 MIN_LIMIT = -6.0
 MAX_LIMIT = 6.001
 HOME_OFFSET = 6.00
 HOME_SEARCH_VEL = 0.5
 HOME_LATCH_VEL = 0.016667
 HOME_FINAL_VEL = 0.02
 HOME_USE_INDEX = NO
 HOME_IGNORE_LIMITS = YES
 HOME_SEQUENCE = 2

 #
 # Axis Z
 #
 [AXIS_2]
 TYPE = LINEAR
 HOME = -0.1
 FERROR = 0.005
 MIN_FERROR = 0.0005
 MAX_VELOCITY = 1.333
 MAX_ACCELERATION = 5.0
 # The values below should be 25% larger than MAX_VELOCITY and
 MAX_ACCELERATION
 # If using BACKLASH compensation STEPGEN_MAXACCEL should be 100% larger.
 STEPGEN_MAXVEL = 1.7
 STEPGEN_MAXACCEL = 6.2
 # these are in nanoseconds
 DIRSETUP   = 5000
 DIRHOLD= 1
 STEPLEN= 2500
 STEPSPACE  = 2500
 STEP_SCALE = 2000.0
 MIN_LIMIT = -4.75
 MAX_LIMIT = 0.0
 HOME_OFFSET = 0.10
 HOME_SEARCH_VEL = 0.5
 HOME_LATCH_VEL = 0.016667
 HOME_FINAL_VEL = 0.5
 HOME_USE_INDEX = NO
 HOME_IGNORE_LIMITS = YES
 HOME_SEQUENCE = 0



 On Sun, Dec 7, 2014 at 1:17 AM, Jeremy Jones sp01jjo...@gmail.com wrote:

 Maybe a restart will do it.
 On Dec 7, 2014 12:44 AM, Jeremy Jones sp01jjo...@gmail.com wrote:

 Its been set to yes, ignore limits, on all axis since the beginning.
 Checked that first. Not sure what has changed and its on all 3 axis now.
 Well except z actually. Just x and y.
 On Dec 6, 2014 11:17 PM, Jon Elson el...@pico-systems.com wrote:

 On 12/06/2014 08:55 PM, Jeremy Jones wrote:
  I had this working fine. Changed some stuff around today but nothing
  related to my limits. Now every time I home it searches, backs off and
  finds the limit but then it shuts down because I'm on a limit switch.
  Thoughts?
 
 
 In the [AXIS_x] sections of your .ini file, you probably now
 have :
 HOME_IGNORE_LIMITS = NO

 or, possibly no setting of this parameter.  Set it to YES,
 and it
 will ignore the limit switch during a home operation.  If you
 home via a limit switch, then you MUST have a
 HOME_OFFSET = xx that gets it off the home switch during the
 home operation.

 Jon


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 more
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[Emc-users] Quick question on Mesa 7i76 Outputs

2014-12-07 Thread Jeremy Jones
I setup some outputs from the 7i76 to some mechanical relays. It won't set
them off. Does anyone know if this is common? I see there are versions of
my relay that have a smaller switching amperage but they also have a
smaller overall rating. Might have to go to SSRs or is there some way to
turn up the power? I'm powering the 7i76 with a 24v external supply.
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Re: [Emc-users] Quick question on Mesa 7i76 Outputs

2014-12-07 Thread Jeremy Jones
I'm guessing this relay is bad. Gonna swap it out.
On Dec 7, 2014 5:00 PM, Peter C. Wallace p...@mesanet.com wrote:

 On Sun, 7 Dec 2014, Jeremy Jones wrote:

  Date: Sun, 7 Dec 2014 16:50:49 -0500
  From: Jeremy Jones sp01jjo...@gmail.com
  Reply-To: Enhanced Machine Controller (EMC)
  emc-users@lists.sourceforge.net
  To: Emc-users@lists.sourceforge.net
  Subject: [Emc-users] Quick question on Mesa 7i76 Outputs
 
  I setup some outputs from the 7i76 to some mechanical relays. It won't
 set
  them off. Does anyone know if this is common? I see there are versions of
  my relay that have a smaller switching amperage but they also have a
  smaller overall rating. Might have to go to SSRs or is there some way to
  turn up the power? I'm powering the 7i76 with a 24v external supply.

 The 7I76 field outputs are rated for 300 mA loads (larger then 60 mA need
 flyback diodes) At 24V this will driver very large relays




 
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Re: [Emc-users] Quick question on Mesa 7i76 Outputs

2014-12-07 Thread Jeremy Jones
Got it working with a friendlier relay. Not sure what's up with that one.
Thanks for the info and help.

On Sun, Dec 7, 2014 at 7:17 PM, Gene Heskett ghesk...@wdtv.com wrote:

 On Sunday 07 December 2014 16:58:42 Peter C. Wallace did opine
 And Gene did reply:
  On Sun, 7 Dec 2014, Jeremy Jones wrote:
   Date: Sun, 7 Dec 2014 16:50:49 -0500
   From: Jeremy Jones sp01jjo...@gmail.com
   Reply-To: Enhanced Machine Controller (EMC)
  
   emc-users@lists.sourceforge.net
  
   To: Emc-users@lists.sourceforge.net
   Subject: [Emc-users] Quick question on Mesa 7i76 Outputs
  
   I setup some outputs from the 7i76 to some mechanical relays. It
   won't set them off. Does anyone know if this is common? I see there
   are versions of my relay that have a smaller switching amperage but
   they also have a smaller overall rating. Might have to go to SSRs or
   is there some way to turn up the power? I'm powering the 7i76 with a
   24v external supply.
 
  The 7I76 field outputs are rated for 300 mA loads (larger then 60 mA
  need flyback diodes) At 24V this will driver very large relays

 So I can be ignored.  Does it also have the protective diode?  That would
 be a very tasty recipe.

 I have some higher voltage supplies coming (I hope, I made a bid anyway)
 which I might use on a 1 per motor for my mill.  If they work, I will
 definitely need another 5i25 with that same firmware in it.  My mill is
 feeling the need for speed, 25 ipm rapids just aren't cutting it anymore.
 :)

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[Emc-users] 7i76 spindle output

2014-12-06 Thread Jeremy Jones
Trying to get the spindle running. What should I be seeing on the spin
enable aand direction outputs voltage wise? Not getting anywhere with this
and I see no change in voltage even though it shows them active in Hal.
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Re: [Emc-users] 7i76 spindle output

2014-12-06 Thread Jeremy Jones
OK got it. Was a little confused there. Guess I was used to wiring up the i
/o's.
On Dec 6, 2014 2:35 PM, Peter C. Wallace p...@mesanet.com wrote:

 On Sat, 6 Dec 2014, Jeremy Jones wrote:

  Date: Sat, 6 Dec 2014 14:18:40 -0500
  From: Jeremy Jones sp01jjo...@gmail.com
  Reply-To: Enhanced Machine Controller (EMC)
  emc-users@lists.sourceforge.net
  To: Emc-users@lists.sourceforge.net
  Subject: [Emc-users] 7i76 spindle output
 
  Trying to get the spindle running. What should I be seeing on the spin
  enable aand direction outputs voltage wise? Not getting anywhere with
 this
  and I see no change in voltage even though it shows them active in Hal.


 The direction and enable outputs are not voltage sources but rather
 switches
 so you will not see any change unless you use a Ohmmeter across the pins.

 if your VFD needs inputs pulled to ground, you wire like this:

 ENA+ -- VFD INPUT
 ENA- -- VFD GROUND/COMMON

 If you VFD needs to have inputs pulled up, you wire like this

 ENA+ VFD +COMMON
 ENA- VFD INPUT


 Peter Wallace
 Mesa Electronics

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Re: [Emc-users] 7i76 spindle output

2014-12-06 Thread Jeremy Jones
OK I got it working and I got the speeds calibrated. Any reason why when I
go ccw may speeds are way off? Doubt I will ever go that direction so its
not a big deal but it doesn't make any sense.
On Dec 6, 2014 2:35 PM, Peter C. Wallace p...@mesanet.com wrote:

 On Sat, 6 Dec 2014, Jeremy Jones wrote:

  Date: Sat, 6 Dec 2014 14:18:40 -0500
  From: Jeremy Jones sp01jjo...@gmail.com
  Reply-To: Enhanced Machine Controller (EMC)
  emc-users@lists.sourceforge.net
  To: Emc-users@lists.sourceforge.net
  Subject: [Emc-users] 7i76 spindle output
 
  Trying to get the spindle running. What should I be seeing on the spin
  enable aand direction outputs voltage wise? Not getting anywhere with
 this
  and I see no change in voltage even though it shows them active in Hal.


 The direction and enable outputs are not voltage sources but rather
 switches
 so you will not see any change unless you use a Ohmmeter across the pins.

 if your VFD needs inputs pulled to ground, you wire like this:

 ENA+ -- VFD INPUT
 ENA- -- VFD GROUND/COMMON

 If you VFD needs to have inputs pulled up, you wire like this

 ENA+ VFD +COMMON
 ENA- VFD INPUT


 Peter Wallace
 Mesa Electronics

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 ()_() signature to help him gain world domination.



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Re: [Emc-users] 7i76 spindle output

2014-12-06 Thread Jeremy Jones
I had ABS going and then I switched it over to scale like in the integrator
manual. I can try and switch it back.
On Dec 6, 2014 6:14 PM, andy pugh bodge...@gmail.com wrote:

 On 6 December 2014 at 21:06, Jeremy Jones sp01jjo...@gmail.com wrote:
  Any reason why when I
  go ccw may speeds are way off?

 That's normally due to using spindle-speed not spindle-speed-abs.

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[Emc-users] Stops on home - shared limits

2014-12-06 Thread Jeremy Jones
I had this working fine. Changed some stuff around today but nothing
related to my limits. Now every time I home it searches, backs off and
finds the limit but then it shuts down because I'm on a limit switch.
Thoughts?

Also have to switch back to acmxis from gmoccapy to invoke the limit
override if it happens to be on it at startup. As long as I move it off
before closing I'm OK but gmoccapy won't let me overuse if I'm on a limit
from the get go.
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Re: [Emc-users] Stops on home - shared limits

2014-12-06 Thread Jeremy Jones
Its been set to yes, ignore limits, on all axis since the beginning.
Checked that first. Not sure what has changed and its on all 3 axis now.
Well except z actually. Just x and y.
On Dec 6, 2014 11:17 PM, Jon Elson el...@pico-systems.com wrote:

 On 12/06/2014 08:55 PM, Jeremy Jones wrote:
  I had this working fine. Changed some stuff around today but nothing
  related to my limits. Now every time I home it searches, backs off and
  finds the limit but then it shuts down because I'm on a limit switch.
  Thoughts?
 
 
 In the [AXIS_x] sections of your .ini file, you probably now
 have :
 HOME_IGNORE_LIMITS = NO

 or, possibly no setting of this parameter.  Set it to YES,
 and it
 will ignore the limit switch during a home operation.  If you
 home via a limit switch, then you MUST have a
 HOME_OFFSET = xx that gets it off the home switch during the
 home operation.

 Jon


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Re: [Emc-users] Stops on home - shared limits

2014-12-06 Thread Jeremy Jones
Maybe a restart will do it.
On Dec 7, 2014 12:44 AM, Jeremy Jones sp01jjo...@gmail.com wrote:

 Its been set to yes, ignore limits, on all axis since the beginning.
 Checked that first. Not sure what has changed and its on all 3 axis now.
 Well except z actually. Just x and y.
 On Dec 6, 2014 11:17 PM, Jon Elson el...@pico-systems.com wrote:

 On 12/06/2014 08:55 PM, Jeremy Jones wrote:
  I had this working fine. Changed some stuff around today but nothing
  related to my limits. Now every time I home it searches, backs off and
  finds the limit but then it shuts down because I'm on a limit switch.
  Thoughts?
 
 
 In the [AXIS_x] sections of your .ini file, you probably now
 have :
 HOME_IGNORE_LIMITS = NO

 or, possibly no setting of this parameter.  Set it to YES,
 and it
 will ignore the limit switch during a home operation.  If you
 home via a limit switch, then you MUST have a
 HOME_OFFSET = xx that gets it off the home switch during the
 home operation.

 Jon


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[Emc-users] WJ200 driver on 2.6

2014-12-02 Thread Jeremy Jones
I'm in the process of hooking up my VFD. It's a HItachi WJ200 and according
to the changelog there is a driver in the new version. Where do I find this
and how do I implement it? Is it for modbus?

Thanks
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Re: [Emc-users] WJ200 driver on 2.6

2014-12-02 Thread Jeremy Jones
Ok I will look for the manpage on my install. What do I do with it after
that? Are there explanations of this in the hal or integrators manual?
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Re: [Emc-users] WJ200 driver on 2.6

2014-12-02 Thread Jeremy Jones
Ok found the manual and the pertaining files. Will take a look at that
example and go from there. Thanks.
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Re: [Emc-users] WJ200 driver on 2.6

2014-12-02 Thread Jeremy Jones
I found some files in the  src/hal/usercomp/wj200 folder which include the
wj200.comp, .c, .9, and submakefile. What do these do? Am I doing a
loaduser on one of them? Are any of them a copy/paste to the hal or ini
files?

I think I have a general idea but I'm new to all this stuff. Before I give
a shot I wanted to know what these files do.
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Re: [Emc-users] WJ200 driver on 2.6

2014-12-02 Thread Jeremy Jones
Ok. The code looked similar but I figured it had nothing to do with what I
need to do. I'll sit down later and figure it all out when I have time.

On Tue, Dec 2, 2014 at 5:50 PM, Sebastian Kuzminsky s...@highlab.com wrote:

 On 12/2/14 3:09 PM, Jeremy Jones wrote:
  I found some files in the  src/hal/usercomp/wj200 folder which include
 the
  wj200.comp, .c, .9, and submakefile. What do these do? Am I doing a
  loaduser on one of them? Are any of them a copy/paste to the hal or ini
  files?

 The src/ directory contains source code that is only of interest to
 developers.  The files are not .hal files or .ini files, and are of no
 use to you.

 There really is no shortcut.  You have to read the manual.


  I think I have a general idea but I'm new to all this stuff. Before I
 give
  a shot I wanted to know what these files do.

 They get built into the wj200_vfd driver (that you load with loadusr, as
 the Integrator manual shows) and the manpage (that you can read with
 man wj200_vfd).


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Re: [Emc-users] WJ200 driver on 2.6

2014-12-02 Thread Jeremy Jones
Kirk, thanks for the help.

I assumed that Modbus was a more capable way of communicating with the VFD.
Maybe that assumption is wrong and now technology has moved past it. If
it's not going to be be any more accurate or provide any more feedback from
the VFD to lcnc then maybe it's pointless. I was going to leave it till
later but then I noticed that the newer version had support for it. I just
thought there were extra benefits there that weren't available with just
the I/O of the Mesa board (which would be a heck of a lot easier).

On Tue, Dec 2, 2014 at 7:22 PM, andy pugh bodge...@gmail.com wrote:

 On 2 December 2014 at 15:42, Jeremy Jones sp01jjo...@gmail.com wrote:
  I'm in the process of hooking up my VFD. It's a HItachi WJ200 and
 according
  to the changelog there is a driver in the new version. Where do I find
 this
  and how do I implement it? Is it for modbus?

 After reading the same question on the forum, where you say you have a
 7i76 board with built-in VFD control terminals I am a bit puzzled why
 you want to use Modbus.

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Re: [Emc-users] WJ200 driver on 2.6

2014-12-02 Thread Jeremy Jones
I was looking at that before. Must be thousands. Basically anything you
want. Now I just have to figure out what I want haha but it sure is
flexible.
 On Dec 2, 2014 7:14 PM, Kirk Wallace kwall...@wallacecompany.com wrote:

 On 12/02/2014 02:56 PM, Jeremy Jones wrote:
  Ok. The code looked similar but I figured it had nothing to do with what
 I
  need to do. I'll sit down later and figure it all out when I have time.

 Giving it a brief look, you just put:
 loadusr wj200_vfd

 in your .hal file.

 Or to play with a bare bones setup, from a terminal window, invoke
 halrun. Then at the prompt loadusr wj200_vfd.

 For me, I got a permission error, which means you need access rights to
 the serial port. I typed quit, then tried again with sudo halrun,
 then the loadusr bit. After that you can type show to see all the pins
 and such available from the wj200_vfd component. From here you can
 create a thread, add the component to the thread and start it. Use setp
 to set pins or parameters.

 Looking in the comp source, it looks like the serial port settings are
 hard coded to:
 ...
 /* modbus connection settings*/
 char *device = /dev/ttyS0;
 int baud = 9600;
 char parity = 'N';
 int data_bits = 8;
 int stop_bits = 1;
 modbus_t *ctx;
 ...

 So you will need to put an RS-485 adapter on your serial port 0 and run
 the two wires to your VFD's SP (Serial Positive) and SN (Serial
 Negative) terminals. Then make sure the VFD serial port parameters match
 the settings above.

 If the serial communications is working, you should be able to enable
 and other pins from your halrun session, or set up you .hal file to make
 the pin connections to LinuxCNC/AXIS pins.

 If needed, the serial port can be checked using minicom and a jumper on
 serial port pin 2 and 3. Set minicom for software handshake. Then
 anything you type should echo back to your terminal display.

 That's what comes to mind so far. You probably need to run down the
 permission issue to run the component as a normal user.

 --
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/


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[Emc-users] Limit Switches - 7i76

2014-11-23 Thread Jeremy Jones
I have a BP Boss knee mill. The switches are NO. How should I go about
wiring this to the 7i76? Would it be better to get NC switches? Appreciate
any help.
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