Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-06 Thread Joachim Franek
On Tuesday 05 June 2012 09:08:34 Joachim Franek wrote:
 My suggestion is to use a pcb board mechanically attached to the extruder 
 with a cpu and eth/rs232.

I have played with a FTDI 4232 mini modul.
With libmpsse-1.1 I see spi clk and data changing
with a write command. 

With libftdi-0.20 (/exmples/bitbang) I see some level
changes on the scope.

So there is also a usb version possible.

Cheers,
Joachim

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-06 Thread andy pugh
On 4 June 2012 19:18, Dave e...@dc9.tzo.com wrote:

 Makes sense.  Thermocouples are the standard on all of the commercial
 plastic extruders I have worked on.
 By the time you do linearization of a TC and cold junction compensation,
 you might was well buy a cheap PID controller

As an alternative (though probably more expensive than most home
FDN-ers would like to pay) is this $20 chip which does all the work
then talks SPI.
http://uk.rs-online.com/web/p/temperature-sensor/6987118/
LinuxCNC can talk SPI through Mesa cards.

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If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-06 Thread charles green
what's that smell?  sniff sniff.  smells like something taxable.


--- On Tue, 6/5/12, Jack Coats j...@coats.org wrote:

 From: Jack Coats j...@coats.org
 Subject: Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Date: Tuesday, June 5, 2012, 10:57 AM
 If you have a few minutes, this is a
 free assessment from the US Government for
 evaluating intellectual property.
               http://www.uspto.gov/inventors/assessment/index.html
 
 
 
  ... Jack
 Whatever you do, work at it with all your heart...
 Colossians 3:23
 You don't manage people; you manage things. You lead
 people. —
 Admiral Grace Hopper, USN
 If you are not part of the solution, you are part of the
 precipitate
 - Henry J. Tillman
 Anyone who has never made a mistake, has never tried
 anything new. -
 Albert Einstein
 
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-06 Thread Peter C. Wallace

On Wed, 6 Jun 2012, andy pugh wrote:


Date: Wed, 6 Jun 2012 11:01:46 +0100
From: andy pugh bodge...@gmail.com
Reply-To: Enhanced Machine Controller (EMC)
emc-users@lists.sourceforge.net
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

On 4 June 2012 19:18, Dave e...@dc9.tzo.com wrote:


Makes sense. ?Thermocouples are the standard on all of the commercial
plastic extruders I have worked on.
By the time you do linearization of a TC and cold junction compensation,
you might was well buy a cheap PID controller


As an alternative (though probably more expensive than most home
FDN-ers would like to pay) is this $20 chip which does all the work
then talks SPI.
http://uk.rs-online.com/web/p/temperature-sensor/6987118/
LinuxCNC can talk SPI through Mesa cards.




The temperture control is slow enough that parallel port bit banging
would be fine for a SPI interface (I think the other Wallace has a comp for 
this)




--
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto



Peter Wallace
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-06 Thread charles green
what are 'FDN-ers'?


--- On Wed, 6/6/12, Peter C. Wallace p...@mesanet.com wrote:

 From: Peter C. Wallace p...@mesanet.com
 Subject: Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Date: Wednesday, June 6, 2012, 5:51 AM
 On Wed, 6 Jun 2012, andy pugh wrote:
 
  Date: Wed, 6 Jun 2012 11:01:46 +0100
  From: andy pugh bodge...@gmail.com
  Reply-To: Enhanced Machine Controller (EMC)
      emc-users@lists.sourceforge.net
  To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
  Subject: Re: [Emc-users] OT: and Soapbox: 3D Printer
 Mods?
  
  On 4 June 2012 19:18, Dave e...@dc9.tzo.com
 wrote:
 
  Makes sense.  Thermocouples are the standard on
 all of the commercial
  plastic extruders I have worked on.
  By the time you do linearization of a TC and cold
 junction compensation,
  you might was well buy a cheap PID controller
 
  As an alternative (though probably more expensive than
 most home
  FDN-ers would like to pay) is this $20 chip which does
 all the work
  then talks SPI.
  http://uk.rs-online.com/web/p/temperature-sensor/6987118/
  LinuxCNC can talk SPI through Mesa cards.
 
 
 
 The temperture control is slow enough that parallel port bit
 banging
 would be fine for a SPI interface (I think the other Wallace
 has a comp for 
 this)
 
 
  -- 
  atp
  If you can't fix it, you don't own it.
  http://www.ifixit.com/Manifesto
 
 
 Peter Wallace
 Mesa Electronics
 -Inline Attachment Follows-
 
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-06 Thread andy pugh
On 6 June 2012 14:21, charles green xxzzb...@yahoo.com wrote:
 what are 'FDN-ers'?

I can't type. FDM builders was what I was trying to convey.

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-06 Thread Dave
On 6/6/2012 6:01 AM, andy pugh wrote:
 On 4 June 2012 19:18, Davee...@dc9.tzo.com  wrote:


 Makes sense.  Thermocouples are the standard on all of the commercial
 plastic extruders I have worked on.
 By the time you do linearization of a TC and cold junction compensation,
 you might was well buy a cheap PID controller
  
 As an alternative (though probably more expensive than most home
 FDN-ers would like to pay) is this $20 chip which does all the work
 then talks SPI.
 http://uk.rs-online.com/web/p/temperature-sensor/6987118/
 LinuxCNC can talk SPI through Mesa cards.



Still, that seems like a lot considering I can buy something like this 
(and this is not the cheapest available) for $60 complete with a display 
and Modbus interface.
http://www.automationdirect.com/adc/Shopping/Catalog/Process_Control_-a-_Measurement/Temperature_-z-_Process_Controllers/1-z-16_DIN_Size_%28SL4848_Series%29/SL4848-CV

I found some links to Chinese suppliers who have controllers closer to 
$30, but of course you have to ship them from China.

Doing effective analog temp control on the cheap (actually dirt cheap 
level) is difficult when dealing with higher temperatures.

Dave

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-06 Thread andy pugh
On 6 June 2012 14:40, Dave e...@dc9.tzo.com wrote:

 Still, that seems like a lot considering I can buy something like this

Is there even really any need for PC control of the setpoint? If you
can let the hardware control the temperature then things like
http://www.ebay.co.uk/itm/180830006347 for about $12 delivered would work.


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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-05 Thread Joachim Franek
On Tuesday 05 June 2012 02:28:48 Jeshua Lacock wrote:
 Personally what I would like to see is:
 
 • Compatible with existing popular slicing software, filtering with a script 
 is acceptable (but of course not ideal), for instance using the python script 
 at:
 http://www.thingiverse.com/thing:5233
Yes, but in the long run the scripts functionality is integrated into the 
slicing software.

 • Compatible with off the shelf components such as MakerBots newest 
 extruder the MK7:
My setup for 3mm wire is similar: 
http://dl.dropbox.com/u/18713924/IMG_3032.JPG
You see the stepper and the driver board connected to the parallel port.
Notice the changed position of the temperature sensor near to the nozzle.
This effects measurement accuracy.
The motor axis has a second axis end for mounting a encoder (not visible).
The flat front face is for a cpu-cooler (maybe with a peltier in between).
I am wondering this reprap wire feeders are running without any monitoring:
my suggestion is a encoder driven by the wire.

My summary of electronics needed:
• Stepper driver (nothing to do, use lcnc usual parts, movement is lcnc driven!)
• Encoder interface (maybe 2x, nothing to do)
• 3x temperatur measurement, 12bit resolution (2x nozzle, 1x feader housing)
• 3x pwm (nozzle, peltier, fan)
My suggestion: something like pmod's: 
http://www.digilentinc.com/Products/Catalog.cfm?NavPath=2,401Cat=9
and a avr/arm board with eth. You use what you need (price/accuracy).

For cheap temperature measurement with 1n4148 up to 400 °C see Bild2 from:
http://thomaspfeifer.net/laminator_temperatur_regelung.htm


 • And their controller card. If we could eliminate the card with standard CNC 
 hardware, that works too. But this card looks like it essentially just 
 controls the power of the extruder heater.
 http://store.makerbot.com/extruder-controller-v3-6.html
This controller does not fullfill all my requierements. But have thermocouple 
support.
But this is only an advantage, if you use a better ad converter.


 Note the CNC conversion at:
 http://www.thingiverse.com/thing:5233
I am working on a very similar setup. Have you seen a extruder with MK2-M10 
taper?
And the electronic board has 2 connectors: power and eth. Easy to change.

  I am not sure how the slicing software handles the extruder stepper motor, 
 but I would guess it is with G Code.
http://www.reprap.org/wiki/EmcRepStrap
My suggestion: we change the postprocessor of the slicing software to fit lcnc 
gcode requirements.

 • Multiple extruder support would be great too, either for increased print 
 speeds and/or different material. That of course can come later.
You can use multiple boards of the above described type or use more pmod's.

My suggestion is to use a pcb board mechanically attached to the extruder with 
a cpu and eth/rs232.
Alternatives to avr based boards are:
- Raspberry Pi
- OLINUXINO (https://github.com/OLIMEX/OLINUXINO from 
http://www.olimex.com/dev/index.html)
- ?

Cpu power is sufficient to run termperature controll.

Cheers,
Joachim

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-05 Thread Erik Christiansen
Hi Joachim,

On 05.06.12 09:08, Joachim Franek wrote:
 • 3x temperatur measurement, 12bit resolution (2x nozzle, 1x feader housing)

Is the high resolution needed because the PID temperature controller
needs something like ten times the resolution the control loop is
intended to achieve, much like a machine axis? (Giving something like 9
bits, or +-0.6 °C at 300 °C, IIUC.)

...

 For cheap temperature measurement with 1n4148 up to 400 °C see Bild2 from:
 http://thomaspfeifer.net/laminator_temperatur_regelung.htm

Well, for a quite limited time. Yes, the predictable 2 mv/°C temperature
coefficient of a silicon diode's forward drop is a useful sensor for
temperature measurement. If 10 mv/°C is desired, then we can wire 5 of
them in series, in lieu of adding an op-amp.

But they're typically only rated to 175 °C Absolute Maximum, and 
suffer shortened life even at that temperature. The Arrhenius equation
predicts the accelerated ageing which is observed, and it amounts to a
halving of lifetime for each 10 °C rise in temperature. Already at 175
°C, the diode will last 1/32768 (.3) of the life at 25 °C.

I'm curious to hear how long the diode lasts in practice at 400 °C.
Dopant rediffusion would be erasing the diode junction at a goodly rate,
I fear.

Erik

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-05 Thread Joachim Franek
On Tuesday 05 June 2012 09:08:34 Joachim Franek wrote:
 Alternatives to avr based boards are:
 - Raspberry Pi

I have in the moment a rpi board from a fried in my hands and 
have seen it booting to a command login.

Looking to 
http://elinux.org/Rpi_Low-level_peripherals
I think there are for a extruder control:
- spi or i2c (for a ad converter)
- 8 pins (for pwm)

see for details:
http://elinux.org/RPi_BCM2835_GPIOs

Driver for spi and i2c:
http://www.bootc.net/archives/2012/05/19/i2c-and-the-raspberry-pi/

Some source code is on the page to drive the pins.

Summary:
It seems to me an overshoot to use so many
cpu power for such a simple task, but the board
is cheap and has a camera interface.

Cheers,
Joachim

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-05 Thread Joachim Franek
I forgot:
http://elinux.org/RPi_Expansion_Boards

Maybe this is a stating point:
http://zuzebox.wordpress.com/2012/03/14/userport-for-raspberry-pi-v0-10/

Cheers,
Joachim

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-05 Thread Alex Hunt
On Tue, Jun 5, 2012 at 2:08 AM, Joachim Franek joachim.fra...@pibf.dewrote:

   I am not sure how the slicing software handles the extruder stepper
 motor, but I would guess it is with G Code.
 http://www.reprap.org/wiki/EmcRepStrap
 My suggestion: we change the postprocessor of the slicing software to fit
 lcnc gcode requirements.


Both popular slicing programs (skeinforge and slic3r) treat the extruder as
an axis called 'E'.  This conflicts with LinuxCNC, but is easy to fix.
Each program has an option to rename the axis before the file is output.

In other words, I just have the extruder set up as the 'A' axis.  The
slicing software produces G-code with coordinated moves.  Aside from
calibrating the A axis to move 1mm of filament for 1degree of axis
movement, I've never had to bother with it.

Alex
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-05 Thread Dave
There is a big difference between what is legal, what you can get away 
with, and what actually occurs.

If you copy a patented device and use it in your garage for your own use 
(not making any sales with it), no one is going to come after you if no 
one knows it exists.
Even if the company who owns the patent knows that you have replicated 
their device, what would there motivation be in coming after you?
If there is no motivation, they likely will not come after you, since 
exercising the legal system requires money.   If you are making widgets 
via the patented method and selling them or selling the patented 
machine, and infringing on the patent holders sales, then
there is a very good chance they will come after you.

While the law might be black and white, how it impacts situations is 
entirely different.   There is the right vs wrong according to the law.  
Then there is what actually happens
and that is more determined by money than anything else.

I have a legitimate legal case against a guy right now.   I should be 
able to sue him for $10K and win easily, but it would cost me about $10K 
to do it and then there is the question about
collecting any judgment.   So it is not going to happen even though I 
have suffered damages.   I am better off eating the damages and paying 
to correct the damages myself.  While that might seem wrong, that is 
the way the system works.

If you write software or make things there is a good chance you have or 
will infringe on someones patent unknowingly.

If that happens and the patent holder finds out and wants to stop you, 
you might get a cease and desist letter which is pretty cheap to 
produce.  If you continue on and the patent holder wants
to stop you, everything gets much more expensive for the patent holder 
at that point.There is no patent police who enforce patent law 
without charge.  If you can't afford to enforce a patent, then
IMO, a patent is pretty useless and can even be damaging.Since when 
a patent is filed, you have to disclose the invention and it is made 
public, which makes copying the device or process a lot easier.

Oftentimes you are better off not patenting something, and simply using 
that invention for your own purposes as the knowledge will not become 
public via the patent system.

I once invented a patentable control scheme for a machine that was 
unique and allowed us to make the machine at a lower cost than the 
competitors.   These are low volume machines - worldwide perhaps 100 are 
sold annually.  We talked about patenting the idea but after a lot of 
thought we decided not to since the competition was far behind us in 
their methods of control and we knew that if we patented the idea, they 
would become aware of it (or at least it was much more likely).  So we 
never patented the idea. That was about 10 years ago and the competition 
has never figured it out, as they were apparently too busy struggling 
with the economy, and being bought up and sold off.The concepts are 
very simple and common in the electronics world but not understood in 
this machine industry.  The implementation of the idea is not even 
hidden on the machine, it is right out in the open and visible on the 
machine, but a layman would never recognize how it works, so the 
secret has been safe for about 10 years now.  The same concept is 
utilized in 4 places on a typical machine, is much more reliable than 
the alternatives, and it saves about $4-5,000 per machine, maybe slighty 
more.

So in this case not patenting the idea was obviously the right approach.

Dave



On 6/4/2012 10:03 PM, Kenneth Lerman wrote:
 On 06/04/2012 08:31 PM, Jeshua Lacock wrote:

 On Jun 4, 2012, at 5:41 PM, dave wrote:

  
 It has always been my understanding that you can make a patented
 device; you just can't sell it. I don't think this precludes using that
 patented device to make things which you sell.

 IANAL and I don't play one on TV. It is my understanding that in the US,
 you may NOT use a process or make a patented device without a license.
 It does not matter whether you sell it or not. At one point there was a
 patent for deactivating hydrogen peroxide for cleaning contact lenses by
 means of a (very small) platinum catalyst. The cleaning kit included a
 license to use that process.

 You could not just do it yourself without the license. (Well, you could,
 but you would be infringing on the patent.)

 Ken

 Good point.

 Also, as far as I know, Makerbot et al have not had much of a legal battle 
 so far. The only incidents I am aware of is a handful of big companies have 
 sent them cease and desist letters for things online at thingverse that 
 were essentially 3D scans of copyrighted geometry.


 Best,

 Jeshua Lacock
 Founder/Engineer
 3DTOPO Incorporated
 http://3DTOPO.com
 Phone: 208.462.4171


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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-05 Thread Jack Coats
If you have a few minutes, this is a free assessment from the US Government for
evaluating intellectual property.
  http://www.uspto.gov/inventors/assessment/index.html



 ... Jack
Whatever you do, work at it with all your heart... Colossians 3:23
You don't manage people; you manage things. You lead people. —
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- Henry J. Tillman
Anyone who has never made a mistake, has never tried anything new. -
Albert Einstein

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Ed Nisley
On Sun, 2012-06-03 at 21:08 -0400, Dave wrote:
 buy one or two PID controllers.

The slicing software can produce different extrusion temperatures for
different layers (or classes of layers), so the printer needs
programmatic control over *everything*. You may as well integrate all
that in LinuxCNC, where it belongs. The thermal time constants of small
extruders seem to be on the order of tens of seconds, while my hunk o'
steel requires minutes.

The whole extrusion process is strongly nonlinear along many axes, which
is something that's becoming more difficult to ignore as extrusion
speeds increase. With XY speeds under about 30 mm/s, the linear
assumptions work reasonably well. Moving faster than that shows the
limits: oozing from a stopped extruder, nonlinear flow-vs-pressure,
nonlinear flow-vs-acceleration, and (for my printer) unstable mechanical
construction.

The threshold obviously varies with printer design  implementation, but
the high end of of DIY 3D printing has now collided with the low end of
CNC machine control. The limits of the Arduino-class controller
programming model are becoming apparent (at least to me, anyhow).

LinuxCNC could implement a complex extruder model as a HAL component,
with inputs from temperature sensors and motion control, far better than
an Arduino-based controller. Handling multiple extruders with different
material properties would be relatively straightforward in HAL. Doing
all the soon-to-be-required toolchanging, height probing, and platform
leveling in HAL / Classic Ladder makes a lot of sense (again, at least
to me).

Methinks anyone working on such a contraption would receive a visit from
a nattily attired lawyer who would explain his employer's view of the US
patent system...


-- 
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Dave
On 6/4/2012 7:20 AM, Ed Nisley wrote:
 Methinks anyone working on such a contraption would receive a visit from
 a nattily attired lawyer who would explain his employer's view of the US
 patent system...


Who hold the patents?

Dave

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Dave
On 6/4/2012 7:20 AM, Ed Nisley wrote:
 The slicing software can produce different extrusion temperatures for
 different layers (or classes of layers), so the printer needs
 programmatic control over*everything*.

I did not know that.  Some PID controllers (maybe some cheap ones??)   
have Modbus interfaces which could be tied into Classic Ladder so you 
could change setpoints on the fly.

The I/O is the price issue for analog control.   If you do 
thermocouples, you need cold junction compensation which adds to the 
complexity.  RTDs don't need that but they are a lot more expensive.
I believe that normal thermistors (RTDs are part of the same family-but 
much more linear over a temp range) tend to be non linear.

If anyone has a cheap way to do effective - accurate temperature 
measurement - on the cheap, I'd like to know about it.  :-)

Dave
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Stephen Dubovsky
On Mon, Jun 4, 2012 at 8:52 AM, Dave e...@dc9.tzo.com wrote:


 If anyone has a cheap way to do effective - accurate temperature
 measurement - on the cheap, I'd like to know about it.  :-)


cheap=thermistors.  Who cares they are non-linear if you're using a digital
controller? ;)  Linearize them in the controller.  We use a $0.10
thermistor in production that we can easily get to within +-1C from -40C to
+80C using a processor (thats the range we're after).  The beta tolerance
of the thermistor at the ends is a bigger factor than the linearization
table/equation.  Obviously an extruder will need a higher temp but that
just requires changing the biasing resistor.
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Ed Nisley
On Mon, 2012-06-04 at 08:44 -0400, Dave wrote:
 Who hold the patents?

The big players that have been doing 3D extrusion since the mid 80s, the
ones with positive cash flow and actual engineering teams. The Wikipedia
article has a list:

https://en.wikipedia.org/wiki/3D_printing#Industrial_uses

Although the earliest patents have expired, a guy at the presentation I
gave to the local ACM chapter mentioned that the reason none of the DIY
printers have an enclosed, temperature-controlled build chamber is
because whoever (Stratasys or 3DS, I don't recall) holds *that* patent
and licenses it with some vigor. I can't cite the number, though, so the
story may be n-th hand hearsay.

To a good first approximation, machine-shop 3D printing technology is a
solved problem at industrial scale (the nanoscale stuff seems blue-sky
handwaving). DIY printers started about 25 years behind the state of the
art and now lags by just under one patent lifetime, where it's likely to
stay. Basement-shop DIY is one thing, building a business around that
tech is entirely another matter.

None of the DIY players amount to pocket lint in the major league. I
expect Makerbot's recent 10 megabuck infusion triggered some talks that
circumscribe their enthusiasm, but I have no actual data.

That said, I'd love to do a LinuxCNC-based printer, starting with
extruder modeling. So many projects, so little time... [grin]

-- 
Ed
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Jeshua Lacock

On Jun 4, 2012, at 7:14 AM, Stephen Dubovsky wrote:

 On Mon, Jun 4, 2012 at 8:52 AM, Dave e...@dc9.tzo.com wrote:
 
 
 If anyone has a cheap way to do effective - accurate temperature
 measurement - on the cheap, I'd like to know about it.  :-)
 
 cheap=thermistors.  Who cares they are non-linear if you're using a digital
 controller? ;)  Linearize them in the controller.  We use a $0.10
 thermistor in production that we can easily get to within +-1C from -40C to
 +80C using a processor (thats the range we're after).  The beta tolerance
 of the thermistor at the ends is a bigger factor than the linearization
 table/equation.  Obviously an extruder will need a higher temp but that
 just requires changing the biasing resistor.

This is just what I read on the MakerBot website, but they claim that 
thermocouples are really required above 150C - which is the temperature range 
being using.


Best,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Dave
On 6/4/2012 1:51 PM, Jeshua Lacock wrote:
 On Jun 4, 2012, at 7:14 AM, Stephen Dubovsky wrote:


 On Mon, Jun 4, 2012 at 8:52 AM, Davee...@dc9.tzo.com  wrote:

  
 If anyone has a cheap way to do effective - accurate temperature
 measurement - on the cheap, I'd like to know about it.  :-)


 cheap=thermistors.  Who cares they are non-linear if you're using a digital
 controller? ;)  Linearize them in the controller.  We use a $0.10
 thermistor in production that we can easily get to within +-1C from -40C to
 +80C using a processor (thats the range we're after).  The beta tolerance
 of the thermistor at the ends is a bigger factor than the linearization
 table/equation.  Obviously an extruder will need a higher temp but that
 just requires changing the biasing resistor.
  
 This is just what I read on the MakerBot website, but they claim that 
 thermocouples are really required above 150C - which is the temperature range 
 being using.


 Best,

 Jeshua Lacock
 Founder/Engineer
 3DTOPO Incorporated
 http://3DTOPO.com
 Phone: 208.462.4171




Makes sense.  Thermocouples are the standard on all of the commercial 
plastic extruders I have worked on.
By the time you do linearization of a TC and cold junction compensation, 
you might was well buy a cheap PID controller and interface to that.
If you were going to sell 100 of them, ok, but for a one off... there 
are easier ways.

I notice that Mesa has some PC104 cards that can do TCs.

Dave

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Joachim Franek
On Monday 04 June 2012 19:53:48 Jeshua Lacock wrote:
 
 ... and I am all for doing things the right way,
I agree.

 do you think it makes sense if we all collaboratively work towards a common 
 goal?
Yes.

 It just seems that several people are going in several directions, and we 
 might all benefit from a shared strategy.
It is time to tell, what is essential and what desirable.

For me essential: 
- temp. control of head(s) etc.
  from my experiance 12bit a/d is required, (I wil test 10bit with avr board)
  because of thermal long time constant 8 bit of pwm output may be ok

Desirable:
 - common lcnc api: gcode and hal parts

Joachim

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Ed Nisley
On Mon, 2012-06-04 at 11:53 -0600, Jeshua Lacock wrote:
 you are basing this on what?

Rumor, supposition, hearsay, random tales, and watching the slow-motion
destruction of mobile phone innovation through internecine IP warfare.
The fact that a judge had to rule that APIs can't be copyrighted tells
you pretty nearly everything you need to know about the state of the
art.

Given the current attitude toward IP, there's no reason to expect
benevolent behavior from the major players. The only reason we don't see
lawyers catapulting over the parapets seems to be that the minor players
lack enough money to make it worthwhile... [grin]

I've started reading the old 3D printing patents. It's heavy going, but
many of the clever ideas I've had / seen elsewhere seem to be covered.
Verily, there's little new under the sun and, of course, I'm now coated
with a thin layer of precious IP floobydust.

As the saying goes: It's not whether you're paranoid, it's whether
you're paranoid *enough*.

-- 
Ed
http://softsolder.com



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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread dave
On Mon, 04 Jun 2012 17:05:40 -0400
Ed Nisley ed.08.nis...@pobox.com wrote:

 On Mon, 2012-06-04 at 11:53 -0600, Jeshua Lacock wrote:
  you are basing this on what?
 
 Rumor, supposition, hearsay, random tales, and watching the
 slow-motion destruction of mobile phone innovation through
 internecine IP warfare. The fact that a judge had to rule that APIs
 can't be copyrighted tells you pretty nearly everything you need to
 know about the state of the art.
 
 Given the current attitude toward IP, there's no reason to expect
 benevolent behavior from the major players. The only reason we don't
 see lawyers catapulting over the parapets seems to be that the minor
 players lack enough money to make it worthwhile... [grin]
 
 I've started reading the old 3D printing patents. It's heavy going,
 but many of the clever ideas I've had / seen elsewhere seem to be
 covered. Verily, there's little new under the sun and, of course, I'm
 now coated with a thin layer of precious IP floobydust.
 
 As the saying goes: It's not whether you're paranoid, it's whether
 you're paranoid *enough*.
 

It has always been my understanding that you can make a patented
device; you just can't sell it. I don't think this precludes using that
patented device to make things which you sell. 

Dave

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Jeshua Lacock

On Jun 4, 2012, at 2:47 PM, Joachim Franek wrote:

 do you think it makes sense if we all collaboratively work towards a common 
 goal?
 Yes.

Excellent.

 It just seems that several people are going in several directions, and we 
 might all benefit from a shared strategy.
 It is time to tell, what is essential and what desirable.
 
 For me essential: 
 - temp. control of head(s) etc.
  from my experiance 12bit a/d is required, (I wil test 10bit with avr board)
  because of thermal long time constant 8 bit of pwm output may be ok
 
 Desirable:
 - common lcnc api: gcode and hal parts

Personally what I would like to see is:

• Compatible with existing popular slicing software, filtering with a script is 
acceptable (but of course not ideal), for instance using the python script at:
http://www.thingiverse.com/thing:5233

• Compatible with off the shelf components such as MakerBots newest extruder 
the MK7:
http://store.makerbot.com/stepstruder-mk7-complete.html

• And their controller card. If we could eliminate the card with standard CNC 
hardware, that works too. But this card looks like it essentially just controls 
the power of the extruder heater.
http://store.makerbot.com/extruder-controller-v3-6.html

Note the CNC conversion at:
http://www.thingiverse.com/thing:5233

uses the older MK5 extruder. As I understand it, the MK5 extruder just uses a 
DC motor which that CNC conversion commanded its speed (0-255) and on/off. The 
MK7 extruder uses a stepper motor. I assume it should be no problem (maybe even 
less of a problem) using a stepper instead of the DC motor with LinuxCNC. I am 
not sure how the slicing software handles the extruder stepper motor, but I 
would guess it is with G Code.

• Multiple extruder support would be great too, either for increased print 
speeds and/or different material. That of course can come later.


Cheers,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Jeshua Lacock

On Jun 4, 2012, at 5:41 PM, dave wrote:

 It has always been my understanding that you can make a patented
 device; you just can't sell it. I don't think this precludes using that
 patented device to make things which you sell. 

Good point.

Also, as far as I know, Makerbot et al have not had much of a legal battle so 
far. The only incidents I am aware of is a handful of big companies have sent 
them cease and desist letters for things online at thingverse that were 
essentially 3D scans of copyrighted geometry.


Best,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread gene heskett
On Monday, June 04, 2012 09:13:21 PM Ed Nisley did opine:

 On Mon, 2012-06-04 at 11:53 -0600, Jeshua Lacock wrote:
  you are basing this on what?
 
 Rumor, supposition, hearsay, random tales, and watching the slow-motion
 destruction of mobile phone innovation through internecine IP warfare.
 The fact that a judge had to rule that APIs can't be copyrighted tells
 you pretty nearly everything you need to know about the state of the
 art.
 
 Given the current attitude toward IP, there's no reason to expect
 benevolent behavior from the major players. The only reason we don't see
 lawyers catapulting over the parapets seems to be that the minor players
 lack enough money to make it worthwhile... [grin]
 
 I've started reading the old 3D printing patents. It's heavy going, but
 many of the clever ideas I've had / seen elsewhere seem to be covered.
 Verily, there's little new under the sun and, of course, I'm now coated
 with a thin layer of precious IP floobydust.
 
 As the saying goes: It's not whether you're paranoid, it's whether
 you're paranoid *enough*.

Sometimes paranoia can get the better of a product too.  One year, about 80 
I think, I'm at the NAB show in Vegas, and I wander into the Microtime 
booth to be greeted by a device I had just built from scratch which aids 
the preparation of a commercial tape so it can function well with another 
of their products known as the automatic station break machine.  The sales 
guy was waxing poetic about it and I was impressed by what it didn't do.  
So I proceeded to describe what my version was already doing that theirs 
was incapable of doing because mine was a one stop solution that Just 
Worked(TM).  Confident that I had impressed the sales dweeb I left, 
intending to come back after he'd had a couple of hours to discuss buying 
my design with his powers that be.  But the fact that I was obviously first 
and way ahead of their RD must have scared them, because when I came back 
2 hours later, it was gone, and when I asked about it, the reply was that 
it was a prototype they decided to cancel.  And they never again came close 
to offering that packaged function again.

Too bad, so sad, we both could have made a usable amount of money.  But 
because I was obviously first, they ran like rats from a sinking ship.  
With my design  their advertising budget  manufacturing know how, we 
could truly have made a profitable splash.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
If you lose a son you can always get another, but there's only one
Maltese Falcon.
-- Sidney Greenstreet, The Maltese Falcon

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Ed Nisley
On Mon, 2012-06-04 at 18:31 -0600, Jeshua Lacock wrote:
 Also, as far as I know, Makerbot et al have not had 
 much of a legal battle so far.

True, but now that they're doing something over $5 M/yr with substantial
funding, they look more like a target. Again, I know nothing other than
the fundamental truth that money changes *everything*...

-- 
Ed
http://softsolder.com



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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Kenneth Lerman
On 06/04/2012 08:31 PM, Jeshua Lacock wrote:
 On Jun 4, 2012, at 5:41 PM, dave wrote:

 It has always been my understanding that you can make a patented
 device; you just can't sell it. I don't think this precludes using that
 patented device to make things which you sell.
IANAL and I don't play one on TV. It is my understanding that in the US, 
you may NOT use a process or make a patented device without a license. 
It does not matter whether you sell it or not. At one point there was a 
patent for deactivating hydrogen peroxide for cleaning contact lenses by 
means of a (very small) platinum catalyst. The cleaning kit included a 
license to use that process.

You could not just do it yourself without the license. (Well, you could, 
but you would be infringing on the patent.)

Ken
 Good point.

 Also, as far as I know, Makerbot et al have not had much of a legal battle so 
 far. The only incidents I am aware of is a handful of big companies have sent 
 them cease and desist letters for things online at thingverse that were 
 essentially 3D scans of copyrighted geometry.


 Best,

 Jeshua Lacock
 Founder/Engineer
 3DTOPO Incorporated
 http://3DTOPO.com
 Phone: 208.462.4171


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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread Jon Elson
dave wrote:
 It has always been my understanding that you can make a patented
 device; you just can't sell it. I don't think this precludes using that
 patented device to make things which you sell. 
   
This has been gone over a number of times on other lists, if you use it 
in commerce,
the patent holder can definitely sue you for all profits made with the 
covered
device.  The patent law is pretty clearly worded in this regard.

Jon

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-04 Thread dave
On Mon, 04 Jun 2012 22:05:06 -0500
Jon Elson el...@pico-systems.com wrote:

 dave wrote:
  It has always been my understanding that you can make a patented
  device; you just can't sell it. I don't think this precludes using
  that patented device to make things which you sell. 

 This has been gone over a number of times on other lists, if you use
 it in commerce,
 the patent holder can definitely sue you for all profits made with
 the covered
 device.  The patent law is pretty clearly worded in this regard.
 
 Jon

Thanks Jon,
The older I get the less I seem to know. 

Dave
 
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread Kirk Wallace
These printers are very clever and the products entertaining, but I have
issues with how they fit in with the big picture. Plastic, over a the
long run has very limited utility, but never goes away and stays toxic.
What is going to happen to all of these busts of Yoda once the
entertainment value has worn off?

I prefer to work with the materials nature provides, and which we have
become environmentally and biologically used to - metals, wood, rock,
dirt, etcetera. 

From the http://zerowasteinstitute.org/ website.


  If you ask the wrong question you will get the wrong answer!

Consider this: most people facing the generation of waste ask precisely
the wrong question. The question they ask is this – how can I make use
of this waste product so that it will be used, not wasted? Generations
of people have wasted their time and their society’s time with this
wrong question.

This would be the better question? “How do I change what I (we) are
doing so that we no longer produce any waste products?” Find that answer
and you have really solved a problem worth solving. The best part is
that you won’t have to keep seeking the earlier, wrong answer, over and
over. You won’t have any waste product to find new uses for. Everything
will be used up automatically. We can’t focus so strenuously on past
mistakes that we never get to design a better future. It’s like the
classical difference between giving a man a fish and showing him how to
fish. At least while there are still fish to catch (nowadays worth
thinking about) you can offer a structural, not a temporary solution. 


I feel CNC machining helps people on this list to explore reinventing
the use of nature derived materials, which naturally recycle, to both
create designs that minimize waste and maximize product longevity.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread doug metzler
For the most part they are trying to move to PLA, which has several
advantages, the most important being it's biodegradable.

http://en.wikipedia.org/wiki/Polylactic_acid

Thanks,

DougM


On Sun, Jun 3, 2012 at 9:54 AM, Kirk Wallace
kwall...@wallacecompany.com wrote:
 These printers are very clever and the products entertaining, but I have
 issues with how they fit in with the big picture. Plastic, over a the
 long run has very limited utility, but never goes away and stays toxic.
 What is going to happen to all of these busts of Yoda once the
 entertainment value has worn off?

 I prefer to work with the materials nature provides, and which we have
 become environmentally and biologically used to - metals, wood, rock,
 dirt, etcetera.

 From the http://zerowasteinstitute.org/ website.

 
      If you ask the wrong question you will get the wrong answer!

 Consider this: most people facing the generation of waste ask precisely
 the wrong question. The question they ask is this – how can I make use
 of this waste product so that it will be used, not wasted? Generations
 of people have wasted their time and their society’s time with this
 wrong question.

 This would be the better question? “How do I change what I (we) are
 doing so that we no longer produce any waste products?” Find that answer
 and you have really solved a problem worth solving. The best part is
 that you won’t have to keep seeking the earlier, wrong answer, over and
 over. You won’t have any waste product to find new uses for. Everything
 will be used up automatically. We can’t focus so strenuously on past
 mistakes that we never get to design a better future. It’s like the
 classical difference between giving a man a fish and showing him how to
 fish. At least while there are still fish to catch (nowadays worth
 thinking about) you can offer a structural, not a temporary solution.
 

 I feel CNC machining helps people on this list to explore reinventing
 the use of nature derived materials, which naturally recycle, to both
 create designs that minimize waste and maximize product longevity.

 --
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/index.html
 California, USA


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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread Jack Coats
And to some extent, MOST plastic is recyclable.
We DONT do it, typically because it is (1) inconvenient, (2) un-economical

There are projects like the filabot (a kickstarter project) that is
coming up with a re-grinder and filament maker for personal use.

I look forward to the day that 'disposable' bottles are just tossed in a
hopper and 'recycled filament' comes out the other end (ok, the process
will be more than that for a while, but that is the long term goal)

If we don't use petrolium for plastics, we will use it for something else.
But I totally agree, if we can reduce our use, it is a better thing.
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread Andy Pugh


On 3 Jun 2012, at 18:46, Jack Coats j...@coats.org wrote:

 And to some extent, MOST plastic is recyclable.
 We DONT do it, typically because it is (1) inconvenient, (2) un-economical

Pretty much all my domestic plastic goes in the recycling bag. I think that is 
true of most of Europe. 
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread Dave
I do some work periodically at a plant that recycles sheet plastic - 
like shopping bags.  It is all low density polyethylene.

They process hundreds of tons of it per day and they are expanding.   
Their finished product is pellets which are used to make more sheeting.

Considering that their feed material is basically free, it is a 
profitable business.

Regarding natural vs non-natural.   Petroleum is just as natural as 
limestone or red oak.   Steel and Aluminum are refined from ores.
Plastics are derived from petroleum.  Plenty of things in nature are 
deadly to humans.  Heck, even wood dust is bad news.

http://www.gov.mb.ca/labour/safety/pdf/bulletins/bltn238.pdf

Rock dust will cause silicosis.

Dave

On 6/3/2012 2:15 PM, Andy Pugh wrote:

 On 3 Jun 2012, at 18:46, Jack Coatsj...@coats.org  wrote:


 And to some extent, MOST plastic is recyclable.
 We DONT do it, typically because it is (1) inconvenient, (2) un-economical
  
 Pretty much all my domestic plastic goes in the recycling bag. I think that 
 is true of most of Europe.
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread Stuart Stevenson
And the claims of peak petroleum are bunk and a bill of goods in an attempt
to control us and fleece us.
On Jun 3, 2012 1:53 PM, Dave e...@dc9.tzo.com wrote:

 I do some work periodically at a plant that recycles sheet plastic -
 like shopping bags.  It is all low density polyethylene.

 They process hundreds of tons of it per day and they are expanding.
 Their finished product is pellets which are used to make more sheeting.

 Considering that their feed material is basically free, it is a
 profitable business.

 Regarding natural vs non-natural.   Petroleum is just as natural as
 limestone or red oak.   Steel and Aluminum are refined from ores.
 Plastics are derived from petroleum.  Plenty of things in nature are
 deadly to humans.  Heck, even wood dust is bad news.

 http://www.gov.mb.ca/labour/safety/pdf/bulletins/bltn238.pdf

 Rock dust will cause silicosis.

 Dave

 On 6/3/2012 2:15 PM, Andy Pugh wrote:
 
  On 3 Jun 2012, at 18:46, Jack Coatsj...@coats.org  wrote:
 
 
  And to some extent, MOST plastic is recyclable.
  We DONT do it, typically because it is (1) inconvenient, (2)
 un-economical
 
  Pretty much all my domestic plastic goes in the recycling bag. I think
 that is true of most of Europe.
 
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread dave
On Sun, 3 Jun 2012 19:15:07 +0100
Andy Pugh bodge...@gmail.com wrote:

 
 
 On 3 Jun 2012, at 18:46, Jack Coats j...@coats.org wrote:
 
  And to some extent, MOST plastic is recyclable.
  We DONT do it, typically because it is (1) inconvenient, (2)
  un-economical
 
 Pretty much all my domestic plastic goes in the recycling bag. I
 think that is true of most of Europe.

Even here in the boonies plastic is recyclable but glass is not. We
haul our glass to my son's in the Puget Sound area and he recycles it. 

Because we live in the middle of a rather decent wine producing area
I've asked about recycling wine bottles and have been told that
wineries expect glass for a case or for a given wine to be all the same
color. I'm really surprised that someone has not grabbed on to the idea
of recycled cardboard for cases and random glass color but all the same
style for wine bottles as a marketing tool. But then who ever claimed
that marketing was logical. ;-)

dave
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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread Jack Coats
After working in the oil patch most of my career, it doesn't really matter
what we 'think', it
matters what we are charged. ... If we don't want it, we don't have to buy
it.

There are many centuries of $500/barrel oil (in todays $$) and no
$14/barrel oil available.
The price is what the market will bear.  There are a few minimums, but each
producer has
their real 'cost of production' and if they can't get that much, they will
close in the well
and wait till it comes above that prices.

At any point in time in histsory, the story is 'all the easy oil has been
found', so they keep spending more
to find more, so they have to charge more (plus a profit, of course. ...
Oil companies are not
altruistic.  Most of them take a page from the Ayn Rand philosophy books. -
Read the books
The Fountainview, and Atlas Shrugged by her to see what I mean.)

 ... Jack
Whatever you do, work at it with all your heart... Colossians 3:23
You don't manage people; you manage things. You lead people. — Admiral
Grace Hopper, USN
If you are not part of the solution, you are part of the precipitate -
Henry J. Tillman
Anyone who has never made a mistake, has never tried anything new.
- Albert Einstein

On Sun, Jun 3, 2012 at 2:18 PM, Stuart Stevenson stus...@gmail.com wrote:

 And the claims of peak petroleum are bunk and a bill of goods in an attempt
 to control us and fleece us.
 On Jun 3, 2012 1:53 PM, Dave e...@dc9.tzo.com wrote:


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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread Jeshua Lacock

On Jun 3, 2012, at 10:54 AM, Kirk Wallace wrote:

 These printers are very clever and the products entertaining, but I have
 issues with how they fit in with the big picture. Plastic, over a the
 long run has very limited utility, but never goes away and stays toxic.
 What is going to happen to all of these busts of Yoda once the
 entertainment value has worn off?

Hi Kirk,

Well plastic is generally used where metal is not needed. One example would be 
a Yoda bust, or a hose connecter. No need to make them out of aluminum (for the 
most part). The energy embodied in a given part of aluminum is at least a 
magnitude higher than the same part of plastic. So we are better off (at least 
carbon wise) if a given part is made out plastic instead of metal.

Also, all types of plastic are cleanly recyclable in plasma gasification 
recycling plants (online in Japan and the first is now online in NYC):
http://en.wikipedia.org/wiki/Plasma_Converter

And with the Thermal depolymerization process:
http://en.wikipedia.org/wiki/Thermal_depolymerization

The problem with plastic is when it doesn't make it to the recycling centers 
and worse when it even doesn't make it to the dump. But aluminum really is no 
different in this regard. An aluminum can that makes its way to the beach of a 
deserted island will be there for a long long time.

 I prefer to work with the materials nature provides, and which we have
 become environmentally and biologically used to - metals, wood, rock,
 dirt, etcetera. 

As Doug pointed out PLA is biodegradable and is in fact made from corn and/or 
sugar. Soy based plastics are a reality now too, with even major auto companies 
using it in cars now.

HDPE is directly usable in plastic extrusion 3D printers with some modifcation. 
All you have to do is shred it and feed in a grain hopper style feeder. If you 
prefer to mill HDPE, here is a cool instruct able showing how to make HDPE 
blocks:

http://www.instructables.com/id/Making-Blocks-out-of-HDPE-milk-jugs/


Cheers,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
http://3DTOPO.com
Phone: 208.462.4171


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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread Charles Steinkuehler
-BEGIN PGP SIGNED MESSAGE-
Hash: SHA1

On 6/3/2012 6:31 PM, Michael Haberler wrote:
 
 Am 03.06.2012 um 18:54 schrieb Kirk Wallace:
 
 These printers are very clever and the products entertaining, but
 I have issues with how they fit in with the big picture.
 Plastic, over a the
 
 Kirk,
 
 I understand your point
 
 however, I'm much more concerned about this project basically
 missing the boat on 3D printing altogether, while this space goes
 off to reinvent a lot of the same - and with much creative energy
 and funding behind it
 
 I'm not blaming anybody or proposing a particular cure - I'm just 
 reporting a gut feeling deriving from experience with the tides of 
 OSS projects

That's why as a new LinuxCNC user with a knee mill to retrofit, my
first task will be getting my MendelMax 3D printer running via
LinuxCNC with the PREEMPT_RT patch set.  IMHO, it's important to the
long-term future of LinuxCNC to be able to run with a modern kernel,
and to be able to easily control a typical RepRap 3D printer.

Side-Note:
Generation of the step/dir signals is straight-forward, but modern
RepRap firmware also does PID control of the extruder temperature via
a thermister sensor.  I am currently planning on using a simple 555
timer circuit to convert temperature (resistance) to frequency, and
use the line-in on my motherboard (with something like Aubio) to
detect the frequency and convert it to a HAL temperature signal that
can be used to PWM control the heater.  That provides up to two analog
input signals with decent resolution essentially for free.

If anyone has a better idea, or something that would just use the
parallel port, I'd love to hear it!

- -- 
Charles Steinkuehler
char...@steinkuehler.net
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Version: GnuPG v1.4.11 (MingW32)
Comment: Using GnuPG with Mozilla - http://enigmail.mozdev.org/

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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread Dave
On 6/3/2012 8:05 PM, Charles Steinkuehler wrote:
 Generation of the step/dir signals is straight-forward, but modern
 RepRap firmware also does PID control of the extruder temperature via
 a thermister sensor.  I am currently planning on using a simple 555
 timer circuit to convert temperature (resistance) to frequency, and
 use the line-in on my motherboard (with something like Aubio) to
 detect the frequency and convert it to a HAL temperature signal that
 can be used to PWM control the heater.

I'd be tempted to simply buy one or two PID controllers.  Kelinginc.net has 
them for $39 each.  And those are setup so you
can use thermocouples which are cheap.

Dave



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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread Dave
Michael:

however, I'm much more concerned about this project basically missing the 
boat on 3D printing altogether

In what way?

It seems to me that some of the mechanical designs are simply bad.  (OK, 
perhaps horrendous would be a better term)

I'm all for inexpensive, but there a point where being cheap actually costs 
more money.

Dave



On 6/3/2012 7:31 PM, Michael Haberler wrote:
 Am 03.06.2012 um 18:54 schrieb Kirk Wallace:


 These printers are very clever and the products entertaining, but I have
 issues with how they fit in with the big picture. Plastic, over a the
  
 Kirk,

 I understand your point

 however, I'm much more concerned about this project basically missing the 
 boat on 3D printing altogether, while this space goes off to reinvent a lot 
 of the same - and with much creative energy and funding behind it

 I'm not blaming anybody or proposing a particular cure - I'm just reporting a 
 gut feeling deriving from experience with the tides of OSS projects

 - Michael



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Re: [Emc-users] OT: and Soapbox: 3D Printer Mods?

2012-06-03 Thread Peter C. Wallace
On Sun, 3 Jun 2012, Dave wrote:

 Date: Sun, 03 Jun 2012 21:08:44 -0400
 From: Dave e...@dc9.tzo.com
 Reply-To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] OT:  and Soapbox: 3D Printer Mods?
 
 On 6/3/2012 8:05 PM, Charles Steinkuehler wrote:
 Generation of the step/dir signals is straight-forward, but modern
 RepRap firmware also does PID control of the extruder temperature via
 a thermister sensor.  I am currently planning on using a simple 555
 timer circuit to convert temperature (resistance) to frequency, and
 use the line-in on my motherboard (with something like Aubio) to
 detect the frequency and convert it to a HAL temperature signal that
 can be used to PWM control the heater.

 I'd be tempted to simply buy one or two PID controllers.  Kelinginc.net has 
 them for $39 each.  And those are setup so you
 can use thermocouples which are cheap.

 Dave


A single parallel port input and a V-F should work as well. Even a just OK 
motherboard should be able to track a 5 KHz square wave. This is good enough 
for ~10 Bits at a 5Hz update rate, plenty for an injector control.

Peter Wallace

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