KR> oil priming a VW type 1 engine vs the Corvair

2016-05-01 Thread laser147 at juno.com

That's a keeper.  I doubt I'll ever be needing to put my engine back
together after taking it apart like that, at least not this lifetime, but
this piece on how to pre-lube it is getting put in printed form together
with my other essential VW reference material.  Thanks Mark.  

Re the sawhorses . . . I've been using an armless office chair with
pillows/blankets since day 1.  They are adjustable up and down and rolls
if you want it to.  Forward, sideways, anyway you need to move it and
it'll only tip over if I try and pull the plane out of the hangar with it
still under the tail.  When it hits the door tracks it'll tip over (I
think . . .  this has never happened of course . . . .) but otherwise,
unlike a sawhorse, it'll just roll.  I've got two or three of them around
the hangar, salvaged from dumpsters  over time.  People throw some
amazing things into airport dumpsters.   You  can find an entire airplane
inside the dumpster sometimes.  

The office chairs with pillows has sure worked well at keeping the plane
level whenever it's in the hangar.   Seems like a lot better idea than
sawhorses . . .?

Mike
KSEE


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KR> FW: Type 1 Cylinder Heads - cooling

2016-05-01 Thread laser147 at juno.com
> "The sump is not the worst place to shed heat."  

Sure isn't.  The more fins or circulation around the sump the better, at
least in hot weather for sure.  Getting it too hot can cause it to crack,
the magnesium ones more easily than the aluminum ones I've got the idea
in my head . . . don't know if it's true.  I think the crankcases are a
combination of both metals?  I saw Lloyd Buckner go through two magnesium
crankcases from Revmaster, I think two times within the space of one
year, both from running the engine too hot, relying on an oil temp gauge
that was not accurate.  Or maybe the sensor was in the wrong place.  He
built two KR's, his second one was really nice and went to someone at
VGT.  Nobody has heard anything more about that plane here locally at
Gillespie.  I would imagine it's flying since Lloyd delivered it up there
and it was ready to go flying, but haven't head anything more here at
Gillespie.   High temps cracked both magnesium sumps and he got tired of
spending so much money and sold it to buy a Porsche.  He had upgraded the
heads with the larger valves which might mean he was producing more power
than the engine originally produced, which would up the temps even more. 
I don't know if the had the Revmaster oil cooler or not but I would think
he would have.  The oil cooler may block flow around the sump?  They have
a great oil cooler but it may impede cooling air around the crankcase.  I
think in Lloyd's case he was just thinking his engine was running a lot
cooler than it was.  

Mike
KSEE


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KR> FW: Type 1 Cylinder Heads - cooling

2016-05-01 Thread Brian C Wagner
There isn't much surface area on a sump, compared to the volume of oil it 
contains. Also, located on the bottom of the engine, the air flow is 
questionable. Sure, you lose a little heat with those piddly fins on there, but 
it's not its prime function. An oil cooler system with proper air flow is the 
only way you'll get rid of most oil heat in an air-cooled engine.

I'm not advocating a higher-volume oil pump. At least, not without addressing 
the oil system as a whole. Just dropping one in and expecting it will somehow 
"help" is just asking for trouble.

If you start losing oil out of an engine, it isn't going to make a difference 
what volume the oil pump is. When you lose oil *pressure*, it's just a matter 
of (not much) time before the engine seizes. Why did you lose engines twice?




From: Gary Hinkle 
Sent: Saturday, April 30, 2016 9:43 PM
To: KRnet
Cc: Brian C Wagner
Subject: Re: KR> FW: Type 1 Cylinder Heads - cooling

The sump is not the worst place to shed heat. Do the math and look at how many 
square inchs of surface there is. Why do you think there are fins on the sump? 
Not only that, the heat is wicked around the entire crank case. This is why the 
top of the case gets hot. The oil cools the crank, rods, pistons, valves,  and 
so on. The heads aren't the only path for heat transfer.
And yes, I use a cooler. Look up the amount of Btus that a cooler can shed per 
Sq in. You may be surprised how limited it is. I'm not trying to be a pain. But 
if someone is going to all the work to pump a large volume of oil into the 
heads, for which it was never designed to handle, they most likely could be 
landing when they don't want to due to engine failure. Have you ever flown an 
airplane with oil comming out of the engine at a high rate. I have, and you 
will have one heck of a pucker factor.
And I have lost engines in flight twice.
Pumping extra oil into the heads would be best be done in a test cell for many 
hours of running to get it right. If at all.



Sent from my Verizon Wireless 4G LTE smartphone


 Original message 
From: Brian C Wagner via KRnet 
List-Post: krnet@list.krnet.org
Date: 04/30/2016 09:29 (GMT-05:00)
To: KRnet 
Cc: Brian C Wagner 
Subject: Re: KR> FW: Type 1 Cylinder Heads - cooling

I'm sorry, but this is wrong. The sump is the worst place for cooling to 
happen. Heat is radiated away only at that relatively small amount of surface 
area, per volume of oil.
I'm not familiar with VW aircraft installations. Are you using an oil cooler of 
any type? A car installation includes the integral cooler that air is forced 
through. It is there, and throughout the engine's radiating surface, where heat 
is exchanged to the air.


From: KRnet  on behalf of Gary Hinkle via 
KRnet 
Sent: Friday, April 29, 2016 9:52 PM
To: KRnet
Cc: Gary Hinkle
Subject: Re: KR> FW:  Type 1 Cylinder Heads - cooling

While everyone is toying with extra oil to cool the heads. Don't forget, you 
would pull more oil from the sump. Which would leave less to be cooled. Leading 
to hotter oil, hotter heads.This is a bad idea. Period! The engineering to 
fugure out the amount of oil needed in sump, out put of pump, thermal shed, and 
so on, is way beyond anything worth doing for the amount of return.Power = 
temperature. This little engine is pretty much putting out all it can, and 
still remain reliable. NASCAR doesn't use Detroit engines from production cars. 
They are specially designed just for that class car and special usage.I don't 
want to seem like a poop. It's just how it is.Gary Hinkle. Corp, Cargo pilot, 
and seems like forever A


Sent from my Verizon Wireless 4G LTE smartphone

 Original message 
From: Chris Prata via KRnet 
List-Post: krnet@list.krnet.org
Date: 04/27/2016  02:40  (GMT-05:00)
To: krnet at list.krnet.org
Cc: Chris Prata 
Subject: KR> FW:  Type 1 Cylinder Heads - cooling

thats an interesting angle. your oil post also reminded me I was going to ask 
about *additional* oil to cool the heads, as in a high vol oil pump, and an oil 
line to each head spraying oil on the hottest area (between the valves?).
would that almost make them "liquid cooled heads"?

List-Post: krnet@list.krnet.org
Date: Tue, 26 Apr 2016 12:28:29 -0500
Subject: Re: KR> Type 1 Cylinder Heads
From: lrffrench at gmail.com
To: krnet at list.krnet.org
CC: chrisprata at live.com



Hi KR league,  of all the discussions that are so important about controlling 
heat, I am surprised that so little discussion of oil happens. This is a big 
decision. My research for my 1835 vw and oil has led me to Quaker State DEFY.  
I am running the 10w30 and the API-SL class. This is a semi- synthetic with 
boosted zinc for anti-friction. In aircraft we can't use a full synthetic 
because lead in av-gas will destroy the anti-friction adds in the pure 
synthetics. Even if we plan to use mogas primarily, there may be the need to 
use 

KR> Facet fuel pump flare?

2016-05-01 Thread Virgil N. Salisbury

Craig, Why do I have to sign in to see KR stuff ? Virg


On 4/30/2016 5:54 PM, Craig Williams via KRnet wrote:
> Hope this link works.  I used a SS mud pan from Home Depot on my Smith.
>
> Craig.
>
> https://www.facebook.com/photo.php?fbid=1058479134173264=pcb.1279813942035991=3
>
>
>> On April 30, 2016 at 10:55 AM Paul Visk via KRnet 
>> wrote:
>>
>>
>>
>>
>
> ___
> Search the KRnet Archives at http://tugantek.com/archmailv2-kr/search.
> To UNsubscribe from KRnet, send a message to KRnet-leave at list.krnet.org
> please see other KRnet info at http://www.krnet.org/info.html
> see http://list.krnet.org/mailman/listinfo/krnet_list.krnet.org to change 
> options
>




KR> Facet fuel pump flare?

2016-05-01 Thread John Martindale
Hi Paul

I'm curious. How did you manage to flare those short lengths of AN6 tube 
between the pumps etc and still get the fittings on?or am I missing 
something here.

Cheers John

John Martindale
29 Jane Circuit
Toormina NSW 2452
Australia

ph:61 2 6658 4767
m:0403 432179
email:john_martindale at bigpond.com
web site: 
-Original Message-
From: KRnet [mailto:krnet-bounces at list.krnet.org] On Behalf Of Paul Visk via 
KRnet
Sent: Sunday, 1 May 2016 12:56 AM
To: KR EMAIL BOARD
Cc: Paul Visk
Subject: Re: KR> Facet fuel pump flare?





Paul ViskBelleville Il 618 406 4705 

Sent from my Sprint Samsung Galaxy S? 6.
Pete,  Here's a picture of my firewall with my primary and backup Facet pumps 
all with AN  fittings.  Along with my gascator, fuel pressure and fuel flow 
transmitters. The idea came from the Sonex's Corvair engine installation 
manual.  With this installation there is no pressure ice fuel in the cotpit.  
Paul Visk Belleville Il 618 406 4705 . 
The Facet is part 40108 and is made 3/8" flared and also AN-6.
The Earl's fuel filters are part number 230106 and are AN-6.

The Facet AN-6 is made for the racing world. Here is a link where you can 
get the AN-6 Facets:
https://www.pegasusautoracing.com/productdetails.asp?RecID=84


Mark Jones (N886MJ)
Stevens Point, WI





Mark Your fuel system page shows your Facet fuel pumps connected to fuel 
lines using AN fittings. I spoke with a "tech?" at Facet and he "thought 
they were a 45 deg SAE flare" as they only made fuel pumps for automotive 
use. Had you had any leaks or problems using the 37 deg AN fittings? Did you 
alter the AN fittings to 45 deg?Pete