KR> Jim Faughn's engine

2015-09-06 Thread John Martindale
Yep. I agree Mike. The time lag in getting oil back up the passages to the
front could well accelerate wear on starting up and also lead to delays in
pumping the lifters back up if it had been standing for a prolonged time. I
think the Jabiru engines had some well recognised problems with getting oil
to the high points. I think manually priming the oil system, particularly
after prolonged storage or first start up is most important.

John Martindale
29 Jane Circuit
Toormina NSW 2452
Australia

ph:61 2 6658 4767
m:0403 432179
email:john_martindale at bigpond.com
web site: 
-Original Message-
From: KRnet [mailto:krnet-bounces at list.krnet.org] On Behalf Of Mike
Stirewalt via KRnet
Sent: Sunday, 6 September 2015 10:26 PM
To: krnet at list.krnet.org
Cc: laser147 at juno.com
Subject: KR> Jim Faughn's engine

Gene said, 

"Michael, sorry but oil level can't be that high or the crank would be
fighting to get through the oil on every revolution."

Oh well . . . it sure sounded like it made sense.  How about the thought
that when we shut the engine down the oil that's been circulating then
drains thanks to gravity.  If the engine is level, it drains evenly.  At
an angle, it drains to the rear, causing some parts . . . like front
bearings . . . getting drained a little better?

I guess I'll have to give up on this particular idea I've been carrying
around for awhile if you don't think there's anything to it.  Someone
made the point with me some time back and it "sounded" like it made a lot
of sense.

Mike



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KR> Jim Faughn's engine

2015-09-06 Thread Mark Wegmet
It would probably help to distribute the oil evenly in the pan for a brief
time before start if the engine was level. Not sure what that would do for
you. 

A common practice that I have used for engines that have been sitting for a
while is to oil prime the cylinders, put new oil in the crankcase, turn the
engine over by hand to spread things around, and then crank the engine on
the starter until you get oil pressure (give the starter 'breaks' to keep it
from overheating, be willing to buy a new starter if needed, or get a remote
heavy duty starting system that you can bolt to the front of the
crankshaft). Check cylinder pressures/leak-down, Repeat.

It still doesn't negate the affects of an engine sitting for a long time.
The advise I get from my Harley friends is perform the above, expect a short
engine life initially and be prepared to rebuild soon. This was after I told
them I was doing a complete rebuild on a motor that had been sitting for 20
years and was preface by "If you can get it to start"

Just a thought.

Mark W.
N952MW
<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
-Original Message-
From: KRnet [mailto:krnet-bounces at list.krnet.org] On Behalf Of John
Martindale via KRnet
Sent: Sunday, September 6, 2015 7:44 AM
To: 'KRnet'
Cc: John Martindale
Subject: Re: KR> Jim Faughn's engine

Yep. I agree Mike. The time lag in getting oil back up the passages to the
front could well accelerate wear on starting up and also lead to delays in
pumping the lifters back up if it had been standing for a prolonged time. I
think the Jabiru engines had s.


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KR> Jim Faughn's engine

2015-09-06 Thread Bill Jacobs
I havent been in the air yet so I'm hesitant to speak up.?

But, I do have moroso pre-oiler in my race car and a couple street cars.

Sometimes months go by before they get driven, plus the added insurance at the 
track.

I already have one for the corvair that Im building as 80% of all engine wear 
is at start up.

Good Luck,

Bill


Sent from Yahoo Mail on Android

From:"Mark Wegmet via KRnet" 
List-Post: krnet@list.krnet.org
Date:Sun, Sep 6, 2015 at 11:40 AM
Subject:Re: KR> Jim Faughn's engine

It would probably help to distribute the oil evenly in the pan for a brief
time before start if the engine was level. Not sure what that would do for
you. 

A common practice that I have used for engines that have been sitting for a
while is to oil prime the cylinders, put new oil in the crankcase, turn the
engine over by hand to spread things around, and then crank the engine on
the starter until you get oil pressure (give the starter 'breaks' to keep it
from overheating, be willing to buy a new starter if needed, or get a remote
heavy duty starting system that you can bolt to the front of the
crankshaft). Check cylinder pressures/leak-down, Repeat.

It still doesn't negate the affects of an engine sitting for a long time.
The advise I get from my Harley friends is perform the above, expect a short
engine life initially and be prepared to rebuild soon. This was after I told
them I was doing a complete rebuild on a motor that had been sitting for 20
years and was preface by "If you can get it to start"

Just a thought.

Mark W.
N952MW
<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
-Original Message-
From: KRnet [mailto:krnet-bounces at list.krnet.org] On Behalf Of John
Martindale via KRnet
Sent: Sunday, September 6, 2015 7:44 AM
To: 'KRnet'
Cc: John Martindale
Subject: Re: KR> Jim Faughn's engine

Yep. I agree Mike. The time lag in getting oil back up the passages to the
front could well accelerate wear on starting up and also lead to delays in
pumping the lifters back up if it had been standing for a prolonged time. I
think the Jabiru engines had s.


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KR> Jim Faughn's engine

2015-09-06 Thread laser147 at juno.com
Gene said, 

"Michael, sorry but oil level can't be that high or the crank would be
fighting to get through the oil on every revolution."

Oh well . . . it sure sounded like it made sense.  How about the thought
that when we shut the engine down the oil that's been circulating then
drains thanks to gravity.  If the engine is level, it drains evenly.  At
an angle, it drains to the rear, causing some parts . . . like front
bearings . . . getting drained a little better?

I guess I'll have to give up on this particular idea I've been carrying
around for awhile if you don't think there's anything to it.  Someone
made the point with me some time back and it "sounded" like it made a lot
of sense.

Mike



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KR> Jim Faughn's engine

2015-09-05 Thread John Martindale
Hi Mike

I could well be wrong here (got no data either) but I don't think the oil
level in the sump reaches up to the main bearings when level. If it did then
the bearings would be running in unfiltered oil in addition to that pressure
fed. Oil would also run up into the cylinders behind the pistons would it
not?

Regards John.

John Martindale
29 Jane Circuit
Toormina NSW 2452
Australia

ph:61 2 6658 4767
m:0403 432179
email:john_martindale at bigpond.com
web site: 
-Original Message-
From: KRnet [mailto:krnet-bounces at list.krnet.org] On Behalf Of Mike
Stirewalt via KRnet
Sent: Saturday, 5 September 2015 6:16 PM
To: krnet at list.krnet.org
Cc: laser147 at juno.com
Subject: KR> Jim Faughn's engine

Snip...
I've got a theory that taildraggers need to be propped up so the engines
sit level if they are going to sit for any length of time.  It keeps the
oil from pooling to the rear.  Keeps the cam and front crankshaft
bearings bathed in oil.  It's just a theory I've come up with so no hard
data here but it just makes sense to me...sheep shears



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KR> Jim Faughn's engine

2015-09-05 Thread Gene Essman
Michael, sorry but oil level can't be that high or the crank would be
fighting to get through the oil on every revolution.  Glad you had a good
safe trip up north.  See you when you get home.
Gene

-Original Message-
From: KRnet [mailto:krnet-bounces at list.krnet.org] On Behalf Of Mike
Stirewalt via KRnet
Sent: Saturday, September 05, 2015 1:16 AM
To: krnet at list.krnet.org
Cc: laser147 at juno.com
Subject: KR> Jim Faughn's engine

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KR> Jim Faughn's engine

2015-09-05 Thread laser147 at juno.com
I had a conversation today with Ken Cottle, builder of my KR-1?.  I was
wondering about the early history of Jim's engine which Mark has had such
unfortunate experiences with.  

Back in the mid-80's when these planes were built, Jim and Ken were all
over the place with them.  They flew to Oshkosh together twice and
whatever other fly-ins caught their fancy.  Their planes (at least Ken's
- don't know about Faughn's) won various awards and they had flour
bombing contests - mine still had the release mechanisms attached to the
drag flap and couldn't figure out what they were until I asked Ken about
it.  He figured Steve Bennet had taken them off a long time ago - but no
. . . Steve didn't do anything at all to improve this airplane - he let
it go to hell if the truth be told - but he put a really great engine in
it and I can sure live with that.

But Jim's engine has turned out to be not so great.  So I called Ken
today and asked him where it came from.  Did it come from Great Plains?  

Back in that era Faughn was working as an administrator at a trade school
(Ken couldn't remember the name) in St. Louis.  Ken lived and still lives
in Columbia, MO not far away.   Jim built the airframe and assigned the
building of the engine to the trade school shop class.  They apparently
didn't do a very good job since Jim had to do valve and head work early
on with that engine.  Having to repair the engine so frequently is
perhaps partially responsible for Jim going from airplanes to boats.  He
did fly it to the fly-ins and Gatherings and wrote his well-known
treatise on landing a KR.  I think Jim also wrote the Sanding Song so
many have sung.  But he and wife bought or built a boat and spent several
years sailing the Bahamas and Keys.  I remember reading of their plans to
work their way around the world. . . but life intervened and Jim has
disappeared (not completely I'm sure) into the netherlands of Florida. 
During the years they were sailing the plane just sat.  Eventually, Jim
took it to Omaha to sit for a few more years.  Steve needed a
place-holder plane in order to keep his hangar at MLE which he used and
needed as part of his business.  So that plane sat some more, tail down
as taildraggers do, until Mark came along and bought it.  

I've got a theory that taildraggers need to be propped up so the engines
sit level if they are going to sit for any length of time.  It keeps the
oil from pooling to the rear.  Keeps the cam and front crankshaft
bearings bathed in oil.  It's just a theory I've come up with so no hard
data here but it just makes sense to me.  Consequently I have always kept
N335KC with an office chair with a couple pillows on it stuck underneath
the aft fuselage so the plane sits level in its hangar.  It also relieves
the tailwheel spring although I've no idea if this is of any
significance.  Initially I did that because it made the engine and
cockpit easier to work on.  You can set something down and it doesn't
roll off if the tail is propped up, for one thing.  Some wise old A
person came along one day and complimented me on my wisdom in doing that.
 He assumed I was doing it for the benefit of the engine . . . so that's
when I realized it might be a smart idea to keep an engine level if it's
going to sit unused for an extended period.  So it's not my theory at all
I must admit.  I was smart enough to recognize something that made sense
though.  Faughn's plane sat with tail down for many years, engine never
or seldom run.  That engine started as a shop project done by people
learning a trade and after a brief but very active period was left
dormant and neglected.  It's not a mystery that this engine had problems
as soon as Langford brought it back to life.  And it's not a mystery
where it came from.  Ken originally built a HAPI 1835 in N335KC and Jim
got his as a shop project at the school where he worked.  

Ken said he has almost 500 trouble-free hours on his GP 2300 that he's
got in Sam Bailey's KR-1 (of three that Sam built).  The VW needs some
basic care and needs to be built with quality components.  When this is
done, and when they are run with temperature limitations in mind, these
chuggers will run forever.  That's really an appropriate term for these
engines I was reminded on this trip, beating against mild headwinds on my
8 hour journey from KSEE to MMV and watching the sun rise in the east. 
What gorgeous vistas these fiberglass and wood contraptions are capable
of giving us . . . but anyway, as I was sailing along at 12.5 with my
cannula in my nose I again took note of the comforting monotony of the
chugging sound the VW makes as it does its work.  As a teen-ager growing
up in Alaska I worked on fishing boats in the summers and sitting at the
wheel for hours on end with only the sound of an engine steadily chugging
along is a familiar and comforting sound.   My GP 2180 feels and sounds
really happy at 3000 RPM just chugging along not missing a beat,
consuming three and a half gallons