Re: [MBZ] 190DT Brakes

2009-06-29 Thread MG
Fred, I've been thinking about this. Did you check the width of the 
brake lining against the width of the brake drum? I just did the 
emergency brakes on 123 a while ago and can remember that the linings 
there were about 1/8 to 3/16 narrower. Check to make sure that the 
shoes are resting all the way on the backing plate. I seem to 
remember a time long ago with regular shoe brakes that I had a 
similar problem due to being sent the wrong brake cylinder for a VW. 
Looked to be the same physical size but stood higher off the backing 
plate so the shoes didn't line up right and ended up dragging on the 
drum. didn't find it till we took the new cyl out and rebuilt the old 
one and put it in.


It won't of course be the cyl here since there isn't one but still 
maybe something is holding the shoe too high.


Manfred



Date: Sun, 28 Jun 2009 12:29:13 -0400
From: Frederick W Moir fred.s...@verizon.net
Subject: Re: [MBZ] 190DT Brakes
To: Curt Raymond curtlud...@yahoo.com
Cc: Mercedes mercedes@okiebenz.com
Message-ID: 0kly00e3uj4r7...@vms173001.mailsrvcs.net
Content-Type: text/plain; charset=us-ascii; format=flowed

Hi, Curt.
Wonky heater was lack of adequate vacuum at the water valve. Leaky
EGR diaphragm responded to leak repair  a la BB.
Not rebuilt but deferred maintenance by P.O. I must be too close to
it to see what the problem is. Whilst banging on the brakes, I used
the drive shaft to turn the wheels, and discovered where the slight
shimmy at 80 was coming from, dead and ugly drive joints plus a
completely rotted center joint!  One boat payment later, and the
necessary parts arrived from Rusty and viola! new drive assembly with
dragging brakes. After chamfering the outer edges of the shoes, it
works OK. Why? Damnfino! Any germane ideas welcome.
Fred Moir
Lynn MA
Diesel preferred

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Re: [MBZ] 190DT Brakes

2009-06-29 Thread Frederick W Moir

Manfred.
The new shoes and the metal remains of the old were the same width. 
The new rear disc/drum ( Ex Bent) were, as near as I could judge, 
equal to the old and crusty ones. The new shoes fit snugly against 
the backing plates, rusty though they are. My only area of concern is 
the drum part itself. There is a step inside between where the shoe 
sits and where it mates to the hub and  IF it were not cut back far 
enough during manufacture it would cause the slight interference that 
was relieved by chamfering the shoes edges. I put the old disc/drum 
back onto Bent and they were fine.  Still crazy after all this time

Thanks  TTFN
Fred Moir
Lynn MA
Diesel preferred
85 300TD
87 190DT Bent
87 190DT Blue

At 07:35 AM 6/29/2009, you wrote:
Fred, I've been thinking about this. Did you check the width of the 
brake lining against the width of the brake drum? I just did the 
emergency brakes on 123 a while ago and can remember that the 
linings there were about 1/8 to 3/16 narrower. Check to make sure 
that the shoes are resting all the way on the backing plate. I seem 
to remember a time long ago with regular shoe brakes that I had a 
similar problem due to being sent the wrong brake cylinder for a VW. 
Looked to be the same physical size but stood higher off the backing 
plate so the shoes didn't line up right and ended up dragging on the 
drum. didn't find it till we took the new cyl out and rebuilt the 
old one and put it in.


It won't of course be the cyl here since there isn't one but still 
maybe something is holding the shoe too high.


Manfred



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Re: [MBZ] 190DT Brakes

2009-06-29 Thread MG
Sounds like that little step may be the problem then. Too bad you 
don't have a brake drum lathe. That would solve the problem right quick.


Course you could always weld some washers between the disk and the 
axle so the disk rides farther out. But then you have to do the same 
with the caliper...Nah never mind too much work.



Just joking you know.

Manfred




Date: Mon, 29 Jun 2009 10:13:14 -0400
From: Frederick W Moir fred.s...@verizon.net
Subject: Re: [MBZ] 190DT Brakes


Manfred.
The new shoes and the metal remains of the old were the same width.
The new rear disc/drum ( Ex Bent) were, as near as I could judge,
equal to the old and crusty ones. The new shoes fit snugly against
the backing plates, rusty though they are. My only area of concern is
the drum part itself. There is a step inside between where the shoe
sits and where it mates to the hub and  IF it were not cut back far
enough during manufacture it would cause the slight interference that
was relieved by chamfering the shoes edges. I put the old disc/drum
back onto Bent and they were fine.  Still crazy after all this time
Thanks  TTFN
Fred Moir
Lynn MA
Diesel preferred

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Re: [MBZ] 190DT Brakes

2009-06-28 Thread Frederick W Moir

Hi, Curt.
Wonky heater was lack of adequate vacuum at the water valve. Leaky 
EGR diaphragm responded to leak repair  a la BB.
Not rebuilt but deferred maintenance by P.O. I must be too close to 
it to see what the problem is. Whilst banging on the brakes, I used 
the drive shaft to turn the wheels, and discovered where the slight 
shimmy at 80 was coming from, dead and ugly drive joints plus a 
completely rotted center joint!  One boat payment later, and the 
necessary parts arrived from Rusty and viola! new drive assembly with 
dragging brakes. After chamfering the outer edges of the shoes, it 
works OK. Why? Damnfino! Any germane ideas welcome.

Fred Moir
Lynn MA
Diesel preferred


At 08:54 PM 6/27/2009, you wrote:
Wow, won't be long until you've totally rebuilt that car huh? Did 
you ever figure out your wonky heater?
The rear end on my 190D just absolutely howls. It sounds like I'm 
driving an old bus. I found a local Indy (just down the street 
actually) that thinks they might be able to properly set up a rear 
diff. They say they do a lot of 4x4 trucks with new ratios and 
whatnot. I need to look and see if theres a proceedure in the 
manual, I could print that and take it to them...

-Curt



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Re: [MBZ] 190DT Brakes

2009-06-28 Thread Curt Raymond
I was going to suggest that maybe the 190D-T had special brakes but having them 
be SMALLER doesn't make any sense at all...

I'd guess its either a manufacturing defect (and not an important one at that) 
on the brake shoes or a poor design of same...

-Curt

--- On Sun, 6/28/09, Frederick W Moir fred.s...@verizon.net wrote:

From: Frederick W Moir fred.s...@verizon.net
Subject: RE: [MBZ] 190DT Brakes
To: Curt Raymond curtlud...@yahoo.com
Cc: Mercedes mercedes@okiebenz.com
Date: Sunday, June 28, 2009, 12:29 PM

Hi, Curt.
Wonky heater was lack of adequate vacuum at the water valve. Leaky EGR 
diaphragm responded to leak repair  a la BB.
Not rebuilt but deferred maintenance by P.O. I must be too close to it to see 
what the problem is. Whilst banging on the brakes, I used the drive shaft to 
turn the wheels, and discovered where the slight shimmy at 80 was coming from, 
dead and ugly drive joints plus a completely rotted center joint!  One boat 
payment later, and the necessary parts arrived from Rusty and viola! new drive 
assembly with dragging brakes. After chamfering the outer edges of the shoes, 
it works OK. Why? Damnfino! Any germane ideas welcome.
Fred Moir
Lynn MA
Diesel preferred


At 08:54 PM 6/27/2009, you wrote:
 Wow, won't be long until you've totally rebuilt that car huh? Did you ever 
 figure out your wonky heater?
 The rear end on my 190D just absolutely howls. It sounds like I'm driving an 
 old bus. I found a local Indy (just down the street actually) that thinks 
 they might be able to properly set up a rear diff. They say they do a lot of 
 4x4 trucks with new ratios and whatnot. I need to look and see if theres a 
 proceedure in the manual, I could print that and take it to them...
 -Curt




  
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[MBZ] 190DT Brakes

2009-06-27 Thread Frederick W Moir

Hi, All.
Quick question. Rebuilt the rear brakes on the 190DT (parts from 
Rusty of course). All went well until it came to putting the discs 
back on. The new shoes for the Emergency/parking/hand brakes seemed 
to be about 0.01 too wide, causing the wheel to jam. I chamfered the 
outer edges and all seems well. Yes, I did triple check everything, 
including printing out the relevant EPC pages and FSM pages, half 
hour stare and compare did not show any discrepancy.

1. Shoes too wide?
2. Drum not cut back quite enough?
3. WTF?
Fred Moir
Lynn MA
Diesel preferred.
p.s. The old shoes were missing the linings, dust and debris only.


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