[MBZ] Odometers

2007-07-24 Thread Robert Bigham
Are you saying there is actually intelligent life outside the USA 
and that odometer problems happen everywhere?  
_

Message: 6
Date: Tue, 24 Jul 2007 11:26:51 +0930
From: "Hendrik Riessen" <[EMAIL PROTECTED]>
Subject: Re: [MBZ] Odometers
To: "Mercedes Discussion List" 
Message-ID: <[EMAIL PROTECTED]>
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reply-type=original

I know it is hard to understand but there is a whole bunch of places outside 
the US of A. A lot of those places have vehicles which are not available in 
the good ole USA. Like the 230TE.
Just like other parts of the world never got models available in the good 
ole USA like the Diesel S class and 123 coupe.
Further it may come as a shock to learn that people outide of the good ole 
USA have learned how to use a computer and access the internet and even how 
to sign up to mail lists/forums.
I realise that usually the only Americans that travel outside of the states 
are wearing funny clothes, have very short hair cuts and carry rifles but 
yes life exists outside of the USA as well and yes we do have trouble with 
odometers.

Robert Bigham
[EMAIL PROTECTED]
EarthLink Revolves Around You.
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Re: [MBZ] Odometers

2007-07-23 Thread Jim Cathey
> Think of it a sending a shock through the system, everything is turning
> nicely and you slam the brakes on. Would you regularly lock up the rear
> wheels via the handbrake? No, why not?

The first thing the knob does is lift off the driving idler gear,
then the dials free-spin back to zero.  There is no place to induce
a shock other than when the gear gently lands back in position.  That
shouldn't do anything, unless it's already broken or is about to.

-- Jim


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Re: [MBZ] Odometers

2007-07-23 Thread Jim Cathey
> It's a W123, isn't it?

Yes.

> You needed to remove the face to repair the odometer drive gear?

Didn't _have_ to, but felt safer doing so.  I didn't want to
scratch up the cosmetics.

> Wow. Every time I have done it I slid in a temporary shaft. A
> drill bit has worked well, or a bailing wire.

That might have worked, but I wanted to clean the faces
too.  They were noticeably grungy.

In my mis-spent 'yout' I tore apart and reassembled the
carriage on a Friden rotary calculator.  21 spring-loaded
dials IIRC.  Piece of cake compared to this!

-- Jim


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Re: [MBZ] Odometers

2007-07-23 Thread Hendrik Riessen
Well you have just explained why it is a bad idea to reset on the move.
What causes more wear/damage? Shifting gears while stationary with the 
engine off or shifiting gears while on the move?

- Original Message - 
From: "Fmiser" <[EMAIL PROTECTED]>
To: "Mercedes Discussion List" 
Sent: Tuesday, July 24, 2007 10:54 AM
Subject: Re: [MBZ] Odometers


> It seems than at Tue, 24 Jul 2007 10:17:56 +0930, Hendrik wrote:
>
>> No one is saying that reseting on the move once or twice a year is a big
>> deal, however when it becomes a habit then the problems start.
>> Think of it a sending a shock through the system, everything is turning
>> nicely and you slam the brakes on. Would you regularly lock up the rear
>> wheels via the handbrake? No, why not?
>
> 
>
> The first thing that happens when the reset button is press is
> the drive gear is lifted so the tripometer is now "de-clutched".
> As the button is pressed further, the gears spin back to zero.
> When the button is released, the last action is to re-engaged
> the odometer drive to the tripometer.
>
> It's like shifting gears than locking the brakes. Sure, it causes
> wear - but so does pulling out of the driveway. Or sitting in
> the seat.
>
> --Philip
>
>
>
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Re: [MBZ] Odometers

2007-07-23 Thread Hendrik Riessen
I know it is hard to understand but there is a whole bunch of places outside 
the US of A. A lot of those places have vehicles which are not available in 
the good ole USA. Like the 230TE.
Just like other parts of the world never got models available in the good 
ole USA like the Diesel S class and 123 coupe.
Further it may come as a shock to learn that people outide of the good ole 
USA have learned how to use a computer and access the internet and even how 
to sign up to mail lists/forums.
I realise that usually the only Americans that travel outside of the states 
are wearing funny clothes, have very short hair cuts and carry rifles but 
yes life exists outside of the USA as well and yes we do have trouble with 
odometers.

- Original Message - 
From: "Fmiser" <[EMAIL PROTECTED]>
To: "Mercedes Discussion List" 
Sent: Tuesday, July 24, 2007 10:37 AM
Subject: Re: [MBZ] Odometers


> But a 230TE - maybe you guys _are_ discussing non-W123s
>
> --   Philip, whose W108 is gone, so there's nothing but W123s now.
>

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Re: [MBZ] Odometers

2007-07-23 Thread Mitch Haley


Jim Cathey wrote:
> Anyway, I knurled the shaft where the metal drive gear
> seats using a pair of pliers.  ... I had to tap the
> shaft into its final position with a hammer as the knurling made for a
> tight fit.

I grabbed mine with the Snap-On needle nose pliers, put the knurling
right where I wanted it. Like you, I overdid it and had to reassemble
with a hammer. Unlike you, all I took apart was the shaft, I punched it
out with a slightly smaller diameter chunk of drill rod. After knurling,
I put the original shaft back in. Removing the cluster from the car took
much longer than the repair, probably 30-40 minutes total. (there might
be more room to access the cluster on my W116 than on your W123)

Mitch.

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Re: [MBZ] Odometers

2007-07-23 Thread Fmiser
It seems than at Tue, 24 Jul 2007 10:17:56 +0930, Hendrik wrote:

> No one is saying that reseting on the move once or twice a year is a big 
> deal, however when it becomes a habit then the problems start.
> Think of it a sending a shock through the system, everything is turning 
> nicely and you slam the brakes on. Would you regularly lock up the rear 
> wheels via the handbrake? No, why not?



The first thing that happens when the reset button is press is
the drive gear is lifted so the tripometer is now "de-clutched".
As the button is pressed further, the gears spin back to zero.
When the button is released, the last action is to re-engaged
the odometer drive to the tripometer. 

It's like shifting gears than locking the brakes. Sure, it causes
wear - but so does pulling out of the driveway. Or sitting in
the seat.

--Philip



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Re: [MBZ] Odometers

2007-07-23 Thread Fmiser
It seems than at Mon, 23 Jul 2007 08:50:03 -0700, Jim wrote:

> This morning's Chicken Wagon update:

It's a W123, isn't it?

> I removed the failing odometer from the car.  I looked at putting
> cyanoacrylate glue on the shaft, and even tried a bit, but it didn't
> want to wick into where it needed to be and tried to sieze the shaft
> where it goes through the frame.  Things are just too tight there for
> the 'quick fix', I don't know how anybody does it without ruining the
> odometer.

One of my cars had been "fixed" that way. I failed to repair it.

>  Time for Plan B.  I removed the face of the speedometer,

You needed to remove the face to repair the odometer drive gear?

Maybe it's not a W123...

I have performed drive gear repairs on at least four different
W123 cars. I haven't ever needed to remove the face 'cause all
the parts are accessibly from the back.

> Next I removed the odometer drive shaft entirely, liberating
> all the plastic dials.

Wow. Every time I have done it I slid in a temporary shaft. A
drill bit has worked well, or a bailing wire.

>   The pot-metal drive gear (in the non-visible
> tenths position) was really quite loose, but sometimes would bind a
> bit.  

This is the failure mode I have seen.

>  I then reassembled
> the shaft and dials, which was not easy.

Ya, I'll bet!

> I had to tap the
> shaft into its final position with a hammer as the knurling made for a
> tight fit.  After it was all together it worked freely when driven by
> my thumb.

>  We'll see how it goes!

I have put about 50,000 miles or so on a knurl-the-shaft repair,
use the tripometer  often (never for fueling. I can subtract and
the tripometer is too useful to tie up), and it's still working
well. One of the other repairs had at least 30,000 before the
engine broke some rings. I'm still not sure if there's a
connection between the frequent tripometer resets and the broken
piston rings

> > Perhaps the previous owner of the 230TE, that odo came from
> > never used the reset button, no way of knowing really.
> 
> Having just become intimately familiar with the guts of the
> offending unit, I can in no way see how resetting the trip
> odometer, moving or not, can place any significantly greater
> torque on the drive gear.  If it does, the amount is nearly
> trivial and the drive gear is already about to fail.  It
> takes _considerable_ torque to roll over a bunch of dials
> at once, that drive gear is supposed to be _tight_.

I agree with Jim.

But a 230TE - maybe you guys _are_ discussing non-W123s

--   Philip, whose W108 is gone, so there's nothing but W123s now.

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Re: [MBZ] Odometers

2007-07-23 Thread Hendrik Riessen
No one is saying that reseting on the move once or twice a year is a big 
deal, however when it becomes a habit then the problems start.
Think of it a sending a shock through the system, everything is turning 
nicely and you slam the brakes on. Would you regularly lock up the rear 
wheels via the handbrake? No, why not?
Because something in the back of your mind tells you that this can't be good 
for the drivetrain, same with the little reset button.
Anyway i think this subject has been covered from just about every angle and 
what people do to their cars is their business. The advice stands, whether 
people choose to follow or ignore matters not.

- Original Message - 
From: "Jim Cathey" <[EMAIL PROTECTED]>
To: "Mercedes Discussion List" 
Sent: Tuesday, July 24, 2007 1:20 AM
Subject: [MBZ] Odometers


>
> Having just become intimately familiar with the guts of the
> offending unit, I can in no way see how resetting the trip
> odometer, moving or not, can place any significantly greater
> torque on the drive gear.  If it does, the amount is nearly
> trivial and the drive gear is already about to fail.  It
> takes _considerable_ torque to roll over a bunch of dials
> at once, that drive gear is supposed to be _tight_.
>
> -- Jim

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[MBZ] Odometers

2007-07-23 Thread Jim Cathey
This morning's Chicken Wagon update:

I removed the failing odometer from the car.  I looked at putting
cyanoacrylate glue on the shaft, and even tried a bit, but it didn't
want to wick into where it needed to be and tried to sieze the shaft
where it goes through the frame.  Things are just too tight there for
the 'quick fix', I don't know how anybody does it without ruining the
odometer.  Time for Plan B.  I removed the face of the speedometer,
first lifting the needle over the zero stop and ensuring that it
rested on the little mark on the edge of the dial that marks its zero
tension position.  I then used the two-spoons trick to pop off the
needle.  Next I removed the odometer drive shaft entirely, liberating
all the plastic dials.  The pot-metal drive gear (in the non-visible
tenths position) was really quite loose, but sometimes would bind a
bit.  Looking inside the bore of this gear it appears that there might
be a bit of spring wire coiled in there that is supposed to 'bite' on
the shaft.  Anyway, I knurled the shaft where the metal drive gear
seats using a pair of pliers.  One must be very careful not to mar the
shaft where the plastic dial gears are as they must spin freely.
While it was apart I used alcohol and a swab to clean all the dial
faces, the trip odometer was particularly filthy.  I then reassembled
the shaft and dials, which was not easy.  It took a few tries before I
got everything aligned so that it would function and the dials lined
up through the holes in the face.  I added some miles to its reading
to partially compensate for the time it was broken.  I had to tap the
shaft into its final position with a hammer as the knurling made for a
tight fit.  After it was all together it worked freely when driven by
my thumb.  I then reinstalled the speedometer face, put the needle on
the shaft so that it pointed at the resting mark, then lifted it back
over the zero stop.  I then greased the drive gears and put some M1
5W20 on the sleeve bearing.  With this all done I reassembled the
instrument cluster and installed it back in the car.  I also squirted
a bunch of oil down the drive cable.  We'll see how it goes!

> Perhaps the previous owner of the 230TE, that odo came from never used 
> the
> reset button, no way of knowing really.

Having just become intimately familiar with the guts of the
offending unit, I can in no way see how resetting the trip
odometer, moving or not, can place any significantly greater
torque on the drive gear.  If it does, the amount is nearly
trivial and the drive gear is already about to fail.  It
takes _considerable_ torque to roll over a bunch of dials
at once, that drive gear is supposed to be _tight_.

-- Jim


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