Re: [MBZ] MBZ 87 300D Turbo smoke/idle problems.

2007-06-29 Thread dave walton
Bypass oil filter.

You guys don't miss anything :-)

-Dave Walton

On 6/28/07, John Freer [EMAIL PROTECTED] wrote:

 Dave,
 if you have 10 quarts of oil in an 8 quart system, it may cause some
 smoke.
 (grin)

 Where does the extra 2 quarts reside in your 603 engine?


 On 6/28/07, dave walton [EMAIL PROTECTED] wrote:
 
  I did not run the engine under that condition long enough to notice any
  oil
  consumption. I'm sure it went down some, but with a 10qt reserve, it was
  not
  significant. I also suspect that a little bit of oil makes a whole lotta
  smoke.
 
  -Dave Walton
 
  On 6/28/07, Marshall Booth [EMAIL PROTECTED] wrote:
  
   dave walton wrote:
That is similar to what happened when the head gasket blew on my
 1994
   S350.
Except that it happened all at once, got gradually. The failure
 caused
   oil
to dump into the #1 cylinder. The cylinder still fired (until oil
   pressure
built up), and the compression actually went up in that cylinder -
   probably
because all the oil caused the rings to seal better. There was sooo
  much
smoke that it appeared more white than grey or black, but smelled
 like
   motor
oil. I've since heard this is a common failure for that engine (one
 of
many).
  
   But the oil level dropped dramatically. I don't recall that the oil
   level is dropping!
  
   Marshall
   --
   Marshall Booth Ph.D.
   Ass't Prof. (ret.)
   Univ of Pittsburgh School of Medicine
   [EMAIL PROTECTED]
  
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Re: [MBZ] MBZ 87 300D Turbo smoke/idle problems.

2007-06-28 Thread Allan Streib
Unburned fuel could be due to too much fuel or not enough air.  Have
you already gone through the air intake pathways to make sure you
haven't sucked in a sock or have other significant blockage?

Peter Frederick [EMAIL PROTECTED] writes:

 Gray smoke is unburned fuel.  Almost has to be an injection problem -- 
 are the opening pressures OK?  If so, it's something in the IP, either 
 bad pressure valves or actual plunger/sleeve damage.

 Check for leaking fuel lines - if they leak out, air leaks in under 
 suction!  The fuel preheater and small filter are all under suction, so 
 you could have a leak at the preheater thermostat or associated lines.  
 A stream of small bubbles in the clear filter is an air leak.

 A leaking pressure valve or seal will usually cause rough running a 
 terrible injector knock (from late injection) but usually no smoke, as 
 there is no fuel being delivered.

 Check the oil for fuel smell, too -- if the IP is leaking out the 
 bottom seals on the plungers, it will dilute the oil and cause havoc.

 Peter

-- 
1983 300D
1966 230

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Re: [MBZ] MBZ 87 300D Turbo smoke/idle problems.

2007-06-28 Thread dave walton
That is similar to what happened when the head gasket blew on my 1994 S350.
Except that it happened all at once, got gradually. The failure caused oil
to dump into the #1 cylinder. The cylinder still fired (until oil pressure
built up), and the compression actually went up in that cylinder - probably
because all the oil caused the rings to seal better. There was sooo much
smoke that it appeared more white than grey or black, but smelled like motor
oil. I've since heard this is a common failure for that engine (one of
many).
I rather doubt your problem is similar, but throw I'd throw it out there
just in case...

-Dave Walton

On 6/27/07, Ken Rushing [EMAIL PROTECTED] wrote:

 To review:

 Within a couple of days my car began to smoke terrible (thick grey smoke)
 and idle very rough. There is no oil in the coolant or coolant in the oil.
 The radiator hoses are not pressurized when the engine is cold. Also the
 coolant level has not changed and there are no fuel leaks. I've changed
 the
 plugs, the camshaft timing is good, ran it with fresh diesel
 then ran with diesel injection cleaner. I removed the injectors and viewed
 the spray pattern on each and they look good. EGR valve is not stuck open.
 All ball pins in the prechamber are intact. The exhaust tappets have only
 about 1-2 mm play. I ran a compression test but I'm not sure what the
 limits
 are. The highest was 460 psi and the lowest was 410 psi. The other four
 were
 440-450 psi. Thanks again for all your help.

 Ken
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Re: [MBZ] MBZ 87 300D Turbo smoke/idle problems.

2007-06-28 Thread Marshall Booth
dave walton wrote:
 That is similar to what happened when the head gasket blew on my 1994 S350.
 Except that it happened all at once, got gradually. The failure caused oil
 to dump into the #1 cylinder. The cylinder still fired (until oil pressure
 built up), and the compression actually went up in that cylinder - probably
 because all the oil caused the rings to seal better. There was sooo much
 smoke that it appeared more white than grey or black, but smelled like motor
 oil. I've since heard this is a common failure for that engine (one of
 many).

But the oil level dropped dramatically. I don't recall that the oil 
level is dropping!

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] MBZ 87 300D Turbo smoke/idle problems.

2007-06-28 Thread dave walton
I did not run the engine under that condition long enough to notice any oil
consumption. I'm sure it went down some, but with a 10qt reserve, it was not
significant. I also suspect that a little bit of oil makes a whole lotta
smoke.

-Dave Walton

On 6/28/07, Marshall Booth [EMAIL PROTECTED] wrote:

 dave walton wrote:
  That is similar to what happened when the head gasket blew on my 1994
 S350.
  Except that it happened all at once, got gradually. The failure caused
 oil
  to dump into the #1 cylinder. The cylinder still fired (until oil
 pressure
  built up), and the compression actually went up in that cylinder -
 probably
  because all the oil caused the rings to seal better. There was sooo much
  smoke that it appeared more white than grey or black, but smelled like
 motor
  oil. I've since heard this is a common failure for that engine (one of
  many).

 But the oil level dropped dramatically. I don't recall that the oil
 level is dropping!

 Marshall
 --
 Marshall Booth Ph.D.
 Ass't Prof. (ret.)
 Univ of Pittsburgh School of Medicine
 [EMAIL PROTECTED]

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Re: [MBZ] MBZ 87 300D Turbo smoke/idle problems.

2007-06-28 Thread John Freer
Dave,
if you have 10 quarts of oil in an 8 quart system, it may cause some smoke.
(grin)

Where does the extra 2 quarts reside in your 603 engine?


On 6/28/07, dave walton [EMAIL PROTECTED] wrote:

 I did not run the engine under that condition long enough to notice any
 oil
 consumption. I'm sure it went down some, but with a 10qt reserve, it was
 not
 significant. I also suspect that a little bit of oil makes a whole lotta
 smoke.

 -Dave Walton

 On 6/28/07, Marshall Booth [EMAIL PROTECTED] wrote:
 
  dave walton wrote:
   That is similar to what happened when the head gasket blew on my 1994
  S350.
   Except that it happened all at once, got gradually. The failure caused
  oil
   to dump into the #1 cylinder. The cylinder still fired (until oil
  pressure
   built up), and the compression actually went up in that cylinder -
  probably
   because all the oil caused the rings to seal better. There was sooo
 much
   smoke that it appeared more white than grey or black, but smelled like
  motor
   oil. I've since heard this is a common failure for that engine (one of
   many).
 
  But the oil level dropped dramatically. I don't recall that the oil
  level is dropping!
 
  Marshall
  --
  Marshall Booth Ph.D.
  Ass't Prof. (ret.)
  Univ of Pittsburgh School of Medicine
  [EMAIL PROTECTED]
 
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Re: [MBZ] MBZ 87 300D Turbo smoke/idle problems.

2007-06-27 Thread LarryT
Hi Ken,
The compression is pretty good.. Typically you want the lowest value to be 
within 10% of the others - which you are.

Is it possible the IP timing changed?

Does it do this when warm or only when cold?

My 91 300D 2.5T did something similar - but it was intermittant.  It would 
smoke heavily (white smoke) , have no power and then gradually get better as 
it went putt-putt down the street (very embarassing),  I believe it was 
caused by heavy carbon builld-up because of the POs driving pattern which 
was 5-10 mi /day for 13 years - in New England where there were many cold 
days so I'm sure the engine never warmed up.  I'm sure it was carbon buildup 
and I used some stuff called Ferox (3 bottles) for about 6 months.  My wife 
also drove it 100 mi round trip to work daily at 65mpf which went a long way 
to clearing all problems.  It cleared up and hasn't happened for the last 18 
months.

That's my guess - but your compression is very good.


Larry T (67 MGB, 74 911, 78 240D, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
Weber Carb Info http://members.rennlist.com/webercarbs
Porsche Road Test http://members.rennlist.com/roadtest/
.
- Original Message - 
From: Ken Rushing [EMAIL PROTECTED]
To: Mercedes@okiebenz.com
Sent: Wednesday, June 27, 2007 10:46 AM
Subject: [MBZ] MBZ 87 300D Turbo smoke/idle problems.


 To review:

 Within a couple of days my car began to smoke terrible (thick grey smoke)
 and idle very rough. There is no oil in the coolant or coolant in the oil.
 The radiator hoses are not pressurized when the engine is cold. Also the
 coolant level has not changed and there are no fuel leaks. I've changed 
 the
 plugs, the camshaft timing is good, ran it with fresh diesel
 then ran with diesel injection cleaner. I removed the injectors and viewed
 the spray pattern on each and they look good. EGR valve is not stuck open.
 All ball pins in the prechamber are intact. The exhaust tappets have only
 about 1-2 mm play. I ran a compression test but I'm not sure what the 
 limits
 are. The highest was 460 psi and the lowest was 410 psi. The other four 
 were
 440-450 psi. Thanks again for all your help.

 Ken
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Re: [MBZ] MBZ 87 300D Turbo smoke/idle problems.

2007-06-27 Thread JFreezn
 
In a message dated 6/27/2007 7:48:03 A.M. US Mountain Standard Time,  
[EMAIL PROTECTED] writes:

Within a  couple of days my car began to smoke terrible (thick grey smoke)
and idle  very rough. There is no oil in the coolant or coolant in the oil.
The  radiator hoses are not pressurized when the engine is cold. Also  the
coolant level has not changed and there are no fuel leaks. I've changed  the
plugs, the camshaft timing is good, ran it with fresh diesel
then  ran with diesel injection cleaner. I removed the injectors and viewed
the  spray pattern on each and they look good. EGR valve is not stuck open.
All  ball pins in the prechamber are intact. The exhaust tappets have only
about  1-2 mm play. I ran a compression test but I'm not sure what the limits
are.  The highest was 460 psi and the lowest was 410 psi. The other four  were
440-450 psi. Thanks again for all your  help.

Ken



Ken,
 
Does the problem still exist?   What about the EGR valve, which  can stick 
open?   Your compression is excellent, indicating the valves  are seating 
properly, and the hydraulic lifters too.  Did you remove the  access panel on 
the 
pan to look for physical clues.   Your injection  timer, which drives the 
Injection pump, could have come apart, that is the only  way I see the fuel 
timing 
changing without breaking the chain.  If it did,  the springs are probably in 
the pan.
 
Regards,  

Jim  Friesen
Phoenix AZ
79 300SD, 267 K miles 
98 ML 320, 151 K  miles




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Re: [MBZ] MBZ 87 300D Turbo smoke/idle problems.

2007-06-27 Thread Marshall Booth
Ken Rushing wrote:
 To review:
 
 Within a couple of days my car began to smoke terrible (thick grey smoke)
 and idle very rough. There is no oil in the coolant or coolant in the oil.
 The radiator hoses are not pressurized when the engine is cold. Also the
 coolant level has not changed and there are no fuel leaks. I've changed the
 plugs, the camshaft timing is good, ran it with fresh diesel
 then ran with diesel injection cleaner. I removed the injectors and viewed
 the spray pattern on each and they look good. EGR valve is not stuck open.
 All ball pins in the prechamber are intact. The exhaust tappets have only
 about 1-2 mm play. I ran a compression test but I'm not sure what the limits
 are. The highest was 460 psi and the lowest was 410 psi. The other four were
 440-450 psi. Thanks again for all your help.

Smoke is caused by incomplete combustion! Too much fuel, not enough air 
or insufficient compression. Timing errors can alter all three. Your 
compression numbers are just fine.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] MBZ 87 300D Turbo smoke/idle problems.

2007-06-27 Thread Kaleb C. Striplin
you probably have a bad delivery valve.

Ken Rushing wrote:
 To review:
 
 Within a couple of days my car began to smoke terrible (thick grey smoke)
 and idle very rough. There is no oil in the coolant or coolant in the oil.
 The radiator hoses are not pressurized when the engine is cold. Also the
 coolant level has not changed and there are no fuel leaks. I've changed the
 plugs, the camshaft timing is good, ran it with fresh diesel
 then ran with diesel injection cleaner. I removed the injectors and viewed
 the spray pattern on each and they look good. EGR valve is not stuck open.
 All ball pins in the prechamber are intact. The exhaust tappets have only
 about 1-2 mm play. I ran a compression test but I'm not sure what the limits
 are. The highest was 460 psi and the lowest was 410 psi. The other four were
 440-450 psi. Thanks again for all your help.
 
 Ken
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-- 
Kaleb C. Striplin/Claremore, OK
  94 E420, 92 250D Turbo, 92 300E 4Matic, (2x) 91 300D 2.5 Turbo,
  90 420SEL, 89 560SEL, 89 260E, 87 300SDL, 87 300TD, 85 380SE 5.0 Euro,
  81 240D, 81 380SLC, 80 240D, 76 240D, 76 300D, 72 250C, 69 250
http://www.okiebenz.com

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Re: [MBZ] MBZ 87 300D Turbo smoke/idle problems.

2007-06-27 Thread Peter Frederick
Gray smoke is unburned fuel.  Almost has to be an injection problem -- 
are the opening pressures OK?  If so, it's something in the IP, either 
bad pressure valves or actual plunger/sleeve damage.

Check for leaking fuel lines - if they leak out, air leaks in under 
suction!  The fuel preheater and small filter are all under suction, so 
you could have a leak at the preheater thermostat or associated lines.  
A stream of small bubbles in the clear filter is an air leak.

A leaking pressure valve or seal will usually cause rough running a 
terrible injector knock (from late injection) but usually no smoke, as 
there is no fuel being delivered.

Check the oil for fuel smell, too -- if the IP is leaking out the 
bottom seals on the plungers, it will dilute the oil and cause havoc.

Peter


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