Re: [neonixie-l] Erratic Harrison clock

2014-03-18 Thread chuck richards
Sounds to me like a classic problem when using
digital logic to do stuff for which it was not intended
to do.   Operating them outside of published specifications
always leads to erratic performance.

Just my two cents worth.

Chuck


 Original Message 
From: brianw1...@gmail.com
To: neonixie-l@googlegroups.com
Subject: Re: [neonixie-l] Erratic Harrison clock
Date: Mon, 17 Mar 2014 15:34:24 -0700 (PDT)

Thanks guys, I guess...I was hoping there might be a solution or
something 
in particular to check. 
What I don't get is that this is the third of these that I've made,
and the 
other two had no problems at all. In fact, I took this one and
plugged it 
in next to one that's been running (with perfect accuracy) for
years, and 
this new build displayed the same fast-running and erratic behavior.
I 
bought parts for all these at the same time, too- no difference
there 
although maybe there are manufacturing variations?
Thanks,
-Brian

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Re: [neonixie-l] Erratic Harrison clock

2014-03-18 Thread Nick
In many cases like this I've found that different manufacturers' 
equivalents/compatibles behave differently when under pressure or at an 
edge condition.. e.g. CD4013BC, HEF4013B, HCF4013, MC14013B etc. 

Are you using the same manufacturer's devices in this clock as the other 
ones that do work correctly?

Nick

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Re: [neonixie-l] Erratic Harrison clock

2014-03-18 Thread Ian Vine
Hi all,

Many years ago I worked as a product engineer in a semi custom silicon fab 
(Plessey in Oldham, uk)

The job was to troubleshoot problems with the final product. A lot of the time 
the fault was with the end customer using the device out of spec. Prototype 1, 
2 and 3 work. Production run of 1000 gave a high failure rate.

Further to this you will get variations from batch to batch from the same 
manufacturer. Variations in substrate, the doping process and so on. 

IanV



On 18 Mar 2014, at 09:45, Nick n...@desmith.net wrote:

 In many cases like this I've found that different manufacturers' 
 equivalents/compatibles behave differently when under pressure or at an edge 
 condition.. e.g. CD4013BC, HEF4013B, HCF4013, MC14013B etc. 
 
 Are you using the same manufacturer's devices in this clock as the other ones 
 that do work correctly?
 
 Nick
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Re: [neonixie-l] Erratic Harrison clock

2014-03-18 Thread threeneurons
On Tuesday, March 18, 2014 3:22:47 AM UTC-7, iavine wrote:

  A lot of the time the fault was with the end customer using the device 
 out of spec. Prototype 1, 2 and 3 work. Production run of 1000 gave a high 
 failure rate.


 One of the common sayings, of one of my old bosses was, there is nothing 
more treacherous than a working prototype.

I remember one that he made, and tested, then had a limited run of 25 made. 
They failed. The prototype had a bad diode, that was shorted. So, in this 
case the fix was simple.

I'm not too keen on that Microchip App Note, either. But they published it. 
Personally, I use a buffer stage (NPN xstr) with a simple RC filter. If it 
goes into a uC input, then I do further filtering in software. Usually, a 
variation of switch debounce routine. I always like using buffer stages. If 
nothing more than just something cheap to blowout first, before something 
more expensive, with more leads to desolder, pops.

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Re: [neonixie-l] Erratic Harrison clock

2014-03-18 Thread Terry S
What in the original post led you to conclude that he is operating them 
outside the published specs?

I've operated TTL and CMOS out of spec many times it doesn't ALWAYS 
lead to erratic performance. You have to pick and choose which specs to 
bend. For instance, standard TTL fanout is10 UL. But everyone knows you can 
typically get away with twice that. Depends on your circuit. 

Terry

On Tuesday, March 18, 2014 2:34:58 AM UTC-5, Chuck wrote:

 Sounds to me like a classic problem when using 
 digital logic to do stuff for which it was not intended 
 to do.   Operating them outside of published specifications 
 always leads to erratic performance. 

 Just my two cents worth. 

 Chuck 
  
  
  Original Message  
 From: brian...@gmail.com javascript: 
 To: neoni...@googlegroups.com javascript: 
 Subject: Re: [neonixie-l] Erratic Harrison clock 
 Date: Mon, 17 Mar 2014 15:34:24 -0700 (PDT) 
  
 Thanks guys, I guess...I was hoping there might be a solution or 
 something 
 in particular to check. 
 What I don't get is that this is the third of these that I've made, 
 and the 
 other two had no problems at all. In fact, I took this one and 
 plugged it 
 in next to one that's been running (with perfect accuracy) for 
 years, and 
 this new build displayed the same fast-running and erratic behavior. 
 I 
 bought parts for all these at the same time, too- no difference 
 there 
 although maybe there are manufacturing variations? 
 Thanks, 
 -Brian 
  
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Re: [neonixie-l] Erratic Harrison clock

2014-03-17 Thread Nick
Being fair, this clock was designed a long long time ago when stuff 
directly connected to the mains was not so frowned upon - Mike is a 
professional engineer and his page is covered with notes recommending that 
isolation transformers are used - he readily admits that today, he would 
never design a clock like this.

There is pretty much no immunity from mains-borne noise in the circuit - if 
you have anything at all noisy on the same ring/whatever, your clock will 
run fast or the noise will cause all sorts of other exciting issues.

The circuit absolutely must have 100n ceramics for each chip (standard 
practice anyway) instead of just the couple it uses, and the 5V supply is 
derived direct from the mains via a 4V7 zener/100uF, i.e. no noise 
filtering there either. The 50/60Hz mains input is current limited by 2Mohm 
and then the ESD protection of a 4013 used as a buffer is used to clean the 
signal a bit.

Nuff said, really.

Personally, I'd never recommend someone build this circuit - there are far 
better  safer ones out there.

Nick



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Re: [neonixie-l] Erratic Harrison clock

2014-03-17 Thread Adam Jacobs
I can tell you that if you want to advance one of these clocks in your 
house hours at a time by remote control, all you need to do is work some 
CW in the basement. :D


-Adam

On 3/17/2014 2:38 AM, Nick wrote:
Being fair, this clock was designed a long long time ago when stuff 
directly connected to the mains was not so frowned upon - Mike is a 
professional engineer and his page is covered with notes recommending 
that isolation transformers are used - he readily admits that today, 
he would never design a clock like this.


There is pretty much no immunity from mains-borne noise in the circuit 
- if you have anything at all noisy on the same ring/whatever, your 
clock will run fast or the noise will cause all sorts of other 
exciting issues.


The circuit absolutely must have 100n ceramics for each chip (standard 
practice anyway) instead of just the couple it uses, and the 5V supply 
is derived direct from the mains via a 4V7 zener/100uF, i.e. no noise 
filtering there either. The 50/60Hz mains input is current limited by 
2Mohm and then the ESD protection of a 4013 used as a buffer is used 
to clean the signal a bit.


Nuff said, really.

Personally, I'd never recommend someone build this circuit - there are 
far better  safer ones out there.


Nick



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Re: [neonixie-l] Erratic Harrison clock

2014-03-17 Thread threeneurons
Actually, there's a Microchip app note, that describes the very same 
technique. Personally, I don't like using it. I have a lot of respect for 
Mike Harrison. He's a real sharp guy, and I'm really thankful for his 
website ! As Nick mentioned, this is a really old design, and Mike just 
probably whipped it up, quickly. He probably never imagined that nixie 
tubes would become as big as a fad, as they are. He might have designed it 
differently, had he known that more people, than just other geeky 
engineering types, would be trying to build it. I got into the nixies, in 
the summer of 2003, and the hobby (and this clock design) had already been 
in existence a few years. Who knew, it would have this staying power !?

On Monday, March 17, 2014 1:11:15 AM UTC-7, petehand wrote:

 On Sunday, March 16, 2014 10:41:54 PM UTC-7, threeneurons wrote:

 This circuit uses high value resistor, and *lets the 4013's static 
 protection, clamp the voltage*.


 Surely you cannot be serious! 

 Haha, threeneurons, you had me there. For a moment I actually believed 
 someone might be ignorant enough to do it that way.


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Re: [neonixie-l] Erratic Harrison clock

2014-03-17 Thread Mike Harrison
On Mon, 17 Mar 2014 07:44:03 -0700 (PDT), you wrote:

Actually, there's a Microchip app note, that describes the very same 
technique. Personally, I don't like using it. I have a lot of respect for 
Mike Harrison. He's a real sharp guy, and I'm really thankful for his 
website ! As Nick mentioned, this is a really old design, and Mike just 
probably whipped it up, quickly. He probably never imagined that nixie 
tubes would become as big as a fad, as they are. He might have designed it 
differently, had he known that more people, than just other geeky 
engineering types, would be trying to build it. I got into the nixies, in 
the summer of 2003, and the hobby (and this clock design) had already been 
in existence a few years. Who knew, it would have this staying power !?

On Monday, March 17, 2014 1:11:15 AM UTC-7, petehand wrote:

 On Sunday, March 16, 2014 10:41:54 PM UTC-7, threeneurons wrote:

 This circuit uses high value resistor, and *lets the 4013's static 
 protection, clamp the voltage*.


 Surely you cannot be serious! 

 Haha, threeneurons, you had me there. For a moment I actually believed 
 someone might be ignorant enough to do it that way.



Yes, it can cause minor  issues on microcontrollers with analogue circuitry due 
to current flowing
in paths that can cause unwanted offsets, but for simple logic, provided that 
the source current is
sensibly limited, it generally works just fine, though probably a good idea to 
use it on a schmitt
trigger input to guarantee a clean switch. I only recall a couple of reports of 
erratic timing over
the years. 
 A large (few meg) resistor between S and Q might help by adding some 
hysteresis.

Yes, it was designed pretty quickly, and there are other aspects of that 
15-year-old design I
certainly would do differently, like the dodgy, timing-sensitive hours reset 
logic, having the
seconds dividers in the wrong order and the slow time-setting, but the mains 
supply and 50Hz input
would be low on the list of changes. I like the lack of a lumpy mains supply, 
which allows for some
very compact constructions. 

I might  have published an alternate LVAC or DC+xtal option as alternatives if 
I'd realised how
popular it would become. 

The original goal was something small, simple and not using a microcontroller, 
which  at the time
was relatively expensive, and needed a programmer, which many people wouldn't 
have had.

My biggest regret is that I didn't buy a big stock of tubes *which were going 
for peanuts at the
time) to do some kits, or sell PCBs.
  

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Re: [neonixie-l] Erratic Harrison clock

2014-03-17 Thread Nick
On Monday, 17 March 2014 14:35:21 UTC, Adam Jacobs wrote:

  I can tell you that if you want to advance one of these clocks in your 
 house hours at a time by remote control, all you need to do is work some CW 
 in the basement. :D


Now that the mains (in the UK at least) has no guaranteed long-term 
accuracy (UK does not subscribe to UCTE), it makes far more sense to use a 
4060  a 32,768Hz watch xtal - that gives you a 2Hz output that you can use 
a latch to divide by two to 1Hz - much more reliable... or to use a DS3231 
for even greater accuracy...

I spoke to mike about this clock some years back at a UK Teslathon - that's 
when he commented about not doing a design like this nowadays - he's a 
serious professional engineer (have you seen his massive polychromatic UFO 
flying over Rio de Janeiro  Gdansk? 
http://www.dezeen.com/2008/07/15/ufo-by-peter-coffin-and-cinimod-studio/)

Nick

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Re: [neonixie-l] Erratic Harrison clock

2014-03-17 Thread threeneurons
Yeah, toobs. I really screwed the pooch on that one, too. Didn't buy 
enough, when the prices where low. :o(

~1990, I started using the HC05 microcontroller. The evaluation board, 
which could be used as an emulator/debugger/programmer cost $500, and I 
thought that was a bargain price ! I had used earlier systems that cost in 
excess of $10,000 ! Even by 2000, a reprogrammable HC05-C8 (UV window) cost 
~$50. Now, you can get in the game with ISPs for ~$35, and parts under a 
buck !

Still a great site:
http://www.electricstuff.co.uk/

On Monday, March 17, 2014 8:04:32 AM UTC-7, mikeselectricstuff wrote:

 On Mon, 17 Mar 2014 07:44:03 -0700 (PDT), you wrote: 


 Yes, it was designed pretty quickly, and there are other aspects of that 
 15-year-old design I 
 certainly would do differently, ...

 The original goal was something small, simple and not using a 
 microcontroller, which  at the time 
 was relatively expensive, and needed a programmer, which many people 
 wouldn't have had. 

 My biggest regret is that I didn't buy a big stock of tubes *which were 
 going for peanuts at the 
 time) to do some kits, or sell PCBs. 
   


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Re: [neonixie-l] Erratic Harrison clock

2014-03-17 Thread chuck richards
Let us not forget the Dallas/Maxim DS32KHZN/DIP TXCO.
That puts out a fairly accurate 32.768 kHz, guaranteed
within +/- 2 ppm.

For much greater accuracy, I've devised a programmable
pulse-remover which shaves off a predetermined amount
of pulses each hour.  This, because every one of those
TCXOs I've encountered tends to run a bit fast.

I've got the remover removing 110 pulses per hour
in one clock right now, and it's been free-running since
Oct. 17, 2013, and presently at this time, it's lost
about half a second.   Not bad for 5 months free-running.

Chuck



 Original Message 
From: n...@desmith.net
To: neonixie-l@googlegroups.com
Subject: Re: [neonixie-l] Erratic Harrison clock
Date: Mon, 17 Mar 2014 08:12:54 -0700 (PDT)

On Monday, 17 March 2014 14:35:21 UTC, Adam Jacobs wrote:

  I can tell you that if you want to advance one of these clocks in
your 
 house hours at a time by remote control, all you need to do is
work some CW 
 in the basement. :D


Now that the mains (in the UK at least) has no guaranteed long-term 
accuracy (UK does not subscribe to UCTE), it makes far more sense to
use a 
4060  a 32,768Hz watch xtal - that gives you a 2Hz output that you
can use 
a latch to divide by two to 1Hz - much more reliable... or to use a
DS3231 
for even greater accuracy...

I spoke to mike about this clock some years back at a UK Teslathon -
that's 
when he commented about not doing a design like this nowadays - he's
a 
serious professional engineer (have you seen his massive
polychromatic UFO 
flying over Rio de Janeiro  Gdansk? 
http://www.dezeen.com/2008/07/15/ufo-by-peter-coffin-and-cinimod-stu
dio/)

Nick

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Re: [neonixie-l] Erratic Harrison clock

2014-03-17 Thread Nick
On Monday, 17 March 2014 15:46:33 UTC, Chuck wrote:
...

 For much greater accuracy, I've devised a programmable 
 pulse-remover which shaves off a predetermined amount 
 of pulses each hour.  This, because every one of those 
 TCXOs I've encountered tends to run a bit fast. 

 
Essentially this is a digital low-pass filter - Ronald Dekker does the same 
on his nixie clocks some of which use almost the same way of getting the 
mains frequency - you can also determine the fundamental, i.e. is the clock 
running on 50 or 60Hz mains, and adjust accordingly...

Nick

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Re: [neonixie-l] Erratic Harrison clock

2014-03-17 Thread chuck richards
The way the pulse-remover works is at the end of
each hour it gets triggered, which shuts off the
32.768 kHz pulses from getting to the first
divider stage of the clock.

A binary counter then counts out the removed pulses
which are entered on an 8-bit dip switch.

At the end of the counting, a flip-flop is clocked which
returns the pulse stream to normal.

So far in my experiments with this remover which I have
on 4 clocks here, it averages out to around 110 to 115
pulses which need to be removed each hour.  Each individual
TCXO is a bit different.

If I ever encounter a slow TCXO, I've got some ideas
for making a pulse-stuffer instead.

Chuck


 Original Message 
From: n...@desmith.net
To: neonixie-l@googlegroups.com
Subject: Re: [neonixie-l] Erratic Harrison clock
Date: Mon, 17 Mar 2014 08:58:21 -0700 (PDT)

On Monday, 17 March 2014 15:46:33 UTC, Chuck wrote:
...

 For much greater accuracy, I've devised a programmable 
 pulse-remover which shaves off a predetermined amount 
 of pulses each hour.  This, because every one of those 
 TCXOs I've encountered tends to run a bit fast. 

 
Essentially this is a digital low-pass filter - Ronald Dekker does
the same 
on his nixie clocks some of which use almost the same way of getting
the 
mains frequency - you can also determine the fundamental, i.e. is
the clock 
running on 50 or 60Hz mains, and adjust accordingly...

Nick

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Re: [neonixie-l] Erratic Harrison clock

2014-03-17 Thread David Forbes

On 3/17/2014 3:34 PM, Blitzen wrote:

Thanks guys, I guess...I was hoping there might be a solution or something
in particular to check.
What I don't get is that this is the third of these that I've made, and the
other two had no problems at all. In fact, I took this one and plugged it
in next to one that's been running (with perfect accuracy) for years, and
this new build displayed the same fast-running and erratic behavior. I
bought parts for all these at the same time, too- no difference there
although maybe there are manufacturing variations?
Thanks,
-Brian



Brian,

If you socketed the ICs, you could try swapping them between the clocks.

If you have access to an oscilloscope, you can look at the signals into and out 
of the mains digitizer circuit (the one getting all the scrutiny in this 
discussion) so look for differences.


--David

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[neonixie-l] Erratic Harrison clock

2014-03-16 Thread Blitzen
Hi all,
 What could make one of the Mike Harrison Nixie clocks run erratically? 
It's basically running fast, but it also does this erratically- sometimes 
it looks like the seconds are counting at the proper speed, but then they 
will speed up...?
 I'm using the pre-made board with an added seconds driver board, and it's 
a new build; just testing it at this time.
 Thanks for any ideas,
-Brian

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Re: [neonixie-l] Erratic Harrison clock

2014-03-16 Thread Michail1
I have about 10 of the clocks.
 
Various issues with them.
Mostly the issue was with a 4017 (certain type)
It would count to the 10th hour and reset instead of going to 11, 12
 
Sounds like you might have some line noise.  I believe the original  
circuit was changed to add some caps.  Do you have the circuit you  used?
 
 
Michail  Wilson
206-920-6312  

 
In a message dated 3/16/2014 1:39:24 P.M. Pacific Daylight Time,  
brianw1...@gmail.com writes:

Hi all,  
What could make one of the Mike Harrison Nixie clocks run  erratically? 
It's basically running fast, but it also does this erratically-  sometimes it 
looks like the seconds are counting at the proper speed, but then  they will 
speed up...?
 I'm using the pre-made board with an added seconds driver board,  and it's 
a new build; just testing it at this time.
 Thanks for any ideas,
-Brian



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Re: [neonixie-l] Erratic Harrison clock

2014-03-16 Thread threeneurons
Good point. Standard practice with logic ICs is to distribute 0.01 to 0.1uf 
ceramic caps uniformly around the board, from  power to ground. I like to 
use one cap per IC. That's why I recommend people should get an old copy of 
the TTL Cookbook (from Don Lancaster). CMOS Cookbook is also good. 4000 
CMOS, as used on the Harrison clock should be more immune to noise than 
7400 TTL. So If you use the TTL precautions on CMOS, it should give you 
extra insurance. 

Also, make sure the AC, used as the timebase is clean. This circuit uses 
high value resistor, and lets the 4013's static protection, clamp the 
voltage. There's also a small capacitor to filter the line noise.  

On Sunday, March 16, 2014 4:32:41 PM UTC-7, Michail wrote:

  I have about 10 of the clocks.
  
 Various issues with them.
 Mostly the issue was with a 4017 (certain type)
 It would count to the 10th hour and reset instead of going to 11, 12
  
 Sounds like you might have some line noise.  I believe the original 
 circuit was changed to add some caps.  Do you have the circuit you used?
  
  
 Michail Wilson
 206-920-6312 
  
  In a message dated 3/16/2014 1:39:24 P.M. Pacific Daylight Time, 
 brian...@gmail.com javascript: writes:

 Hi all, 
  What could make one of the Mike Harrison Nixie clocks run erratically? 
 It's basically running fast, but it also does this erratically- sometimes 
 it looks like the seconds are counting at the proper speed, but then they 
 will speed up...?
  I'm using the pre-made board with an added seconds driver board, and it's 
 a new build; just testing it at this time.
  Thanks for any ideas,
 -Brian



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