Re: [Biofuel] acid/base method for conversion of wvo to FAMEs

2006-01-04 Thread Ian Theresa Sims
Hi Mike I think your right I will probably head back to the single stage it 
seem a lot easier.
Cheers
Ian
- Original Message - 
From: Mike Weaver [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Tuesday, January 03, 2006 12:23 PM
Subject: Re: [Biofuel] acid/base method for conversion of wvo to FAMEs


 FWIW, I tried the foolproof method off and on for a qhile and finally
 went back to the old tried and true.  I never could get it to work 
 reliably.

 Ian  Theresa Sims wrote:

Some reassurance please.
After months of single stage manufacture and reactor modifications I was
about to jump into the Foolproof method. But now Bob in a, I assume well
equiped Lab can't get the process to work completely.
What Gives? How much chance do I have in a back yard with home made and
jerry rigged equipment.
Alex Kac also states that mixing methanol and sulphuric acid together is 
can
cause serious problems. Once again what gives?

Cheers Ian


- Original Message - 
From: bob allen [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Saturday, December 31, 2005 1:42 PM
Subject: Re: [Biofuel] acid/base method for conversion of wvo to FAMEs




Appal Energy wrote:


Bob,

Why not drain the small amount of glycerol that settles out of an
esterification? The majority of the sulfuric will come out with it. That
lessens the amount of base catalyst needed for the follow-up
transesterification.


again, this is just what I observed:  no glycerin settled out after the
acid stage.  Waiting 8 hours
realistically means another day. Additionally, if I do wait and do get
some glycerin to settle out
with my conditions, wouldn't you think that methanol also would be part 
of
the cocktail, thence
affecting the equilibrium?



Fewer chemicals in, fewer problems out.

Todd Swearingen



bob allen wrote:




acid/base method for conversion of wvo to FAMEs


In my lab I have had little success with the acid/base method for
biodiesel production. When my
students and I tried to duplicate the foolproof method

http://journeytoforever.org/biodiesel_aleksnew.html

we  invariably obtained incomplete reactions, plus the longer 
preparation
time was less attractive.
The following is my modification of that procedure which works for us,
and takes less time, but
requires more catalyst.


Dissolve 1 ml sulfuric acid in 150 ml methanol and add to 1 liter liter
dry wvo,  heat to about 60
Celsius for one hour.  Then  dissolve 4.9gm NaOH  in 50 ml methanol and
add to the reaction
mixture.  Continue heating for an additional hour, stir for one more 
hour
and then let set for 8 or
more hours.  workup as usual.

Now for the why more catalyst. Basically the sulfuric acid used
neutralizes some of the base
catalyst, hence more must be add to get back to the desired 
concentration
of catalyst.  If you don't
know moles and equivalents, the following may be abstruse.

1 ml sulfuric acid is 36 milliequivalents, therefore its presence in 
the
reaction mixture
neutralizes 36 milliequivalents of NaOH.  The simple base catalyzed
method requires 3.5 grams NaOH
which is 90 milliequivalents.  Subtract 36 from 90 and you get 54
milliequivalents of base left.
This corresponds to to only 2.1 grams NaOH active active catalyst, the
remainder having been
converted to Na(2)SO(4), sodium sulfate.   In round numbers then you 
have
to add an additional 1.4
grams of NaOH on top of the 3.5 grams called for in the simple 
procedure.

The following instructions are intended for an advanced audience,
thoroughly familiar with the
simple procedure.  To minimize costs we still do a titration.  If the 
wvo
titrates at greater than
1.4 ml, we use this modification, less we use the simple procedure.


All this having be said, I actually use KOH in my procedure but have 
done
the calculations with
NaOH, it works either way, one just has to adjust the molar 
proportions.

Acknowledgment should be given to Kelly Verbel and Josh Lisko, students
who worked with me on this
part of our biodiesel project.




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Re: [Biofuel] acid/base method for conversion of wvo to FAMEs

2006-01-04 Thread Ian Theresa Sims
Hi Todd
Thanks for the reply but on the JTF site Aleks states not to deviate from 
any of the instructions and 16 hours of running for a washing machine pump 
as per Aleks instructions is a bit OTT. I have done a batch as per Aleks 
recipe and it has totally failed no separation at all. Is there any way of 
rescueing the batch.
Cheers
Ian
- Original Message - 
From: Appal Energy [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Tuesday, January 03, 2006 11:12 AM
Subject: Re: [Biofuel] acid/base method for conversion of wvo to FAMEs


 Ian,

 I think you'll have to ask Bob what it is that is off the mark for him
 and lends to whatever quandry he may or may not be in.

 Acid/base works. It just requires some pretty good understanding of what
 is going on in the reaction, what enhances the reaction and what actions
 are less than beneficial on the operator's part.

 There are perhaps only three things that I would suggest to modify in
 the acid/base process.

 1) Allow a 24 hour reaction period, of which at least sixteen are under
 agitation.

 2) Drain off any glycerol that settles out prior to moving to the base
 stage. As most of the acid will reside there after settling, this will
 reduce the amount of base catalyst consumed in neutralizing the acid.

 3) The eighty mililiters of methanol suggested in the acid stage is
 sufficient only for conversion of feedstock up to approximately forty
 percent FFAs. It's almost impossible to imagine any WVO coming from a
 restaurant that would be that degraded. (If it is, they should be shut
 down by the local health department.) But it is theoretically possible.
 Oils that degraded or more will require more methanol in the acid stage
 and less methanol in the base stage.

 Todd Swearingen


 Ian  Theresa Sims wrote:

Some reassurance please.
After months of single stage manufacture and reactor modifications I was
about to jump into the Foolproof method. But now Bob in a, I assume well
equiped Lab can't get the process to work completely.
What Gives? How much chance do I have in a back yard with home made and
jerry rigged equipment.
Alex Kac also states that mixing methanol and sulphuric acid together is 
can
cause serious problems. Once again what gives?

Cheers Ian


- Original Message - 
From: bob allen [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Saturday, December 31, 2005 1:42 PM
Subject: Re: [Biofuel] acid/base method for conversion of wvo to FAMEs




Appal Energy wrote:


Bob,

Why not drain the small amount of glycerol that settles out of an
esterification? The majority of the sulfuric will come out with it. That
lessens the amount of base catalyst needed for the follow-up
transesterification.


again, this is just what I observed:  no glycerin settled out after the
acid stage.  Waiting 8 hours
realistically means another day. Additionally, if I do wait and do get
some glycerin to settle out
with my conditions, wouldn't you think that methanol also would be part 
of
the cocktail, thence
affecting the equilibrium?



Fewer chemicals in, fewer problems out.

Todd Swearingen



bob allen wrote:




acid/base method for conversion of wvo to FAMEs


In my lab I have had little success with the acid/base method for
biodiesel production. When my
students and I tried to duplicate the foolproof method

http://journeytoforever.org/biodiesel_aleksnew.html

we  invariably obtained incomplete reactions, plus the longer 
preparation
time was less attractive.
The following is my modification of that procedure which works for us,
and takes less time, but
requires more catalyst.


Dissolve 1 ml sulfuric acid in 150 ml methanol and add to 1 liter liter
dry wvo,  heat to about 60
Celsius for one hour.  Then  dissolve 4.9gm NaOH  in 50 ml methanol and
add to the reaction
mixture.  Continue heating for an additional hour, stir for one more 
hour
and then let set for 8 or
more hours.  workup as usual.

Now for the why more catalyst. Basically the sulfuric acid used
neutralizes some of the base
catalyst, hence more must be add to get back to the desired 
concentration
of catalyst.  If you don't
know moles and equivalents, the following may be abstruse.

1 ml sulfuric acid is 36 milliequivalents, therefore its presence in 
the
reaction mixture
neutralizes 36 milliequivalents of NaOH.  The simple base catalyzed
method requires 3.5 grams NaOH
which is 90 milliequivalents.  Subtract 36 from 90 and you get 54
milliequivalents of base left.
This corresponds to to only 2.1 grams NaOH active active catalyst, the
remainder having been
converted to Na(2)SO(4), sodium sulfate.   In round numbers then you 
have
to add an additional 1.4
grams of NaOH on top of the 3.5 grams called for in the simple 
procedure.

The following instructions are intended for an advanced audience,
thoroughly familiar with the
simple procedure.  To minimize costs we still do a titration.  If the 
wvo
titrates at greater than
1.4 ml, we use this modification, less we use the simple

Re: [Biofuel] acid/base method for conversion of wvo to FAMEs

2006-01-02 Thread Ian Theresa Sims
Some reassurance please.
After months of single stage manufacture and reactor modifications I was 
about to jump into the Foolproof method. But now Bob in a, I assume well 
equiped Lab can't get the process to work completely.
What Gives? How much chance do I have in a back yard with home made and 
jerry rigged equipment.
Alex Kac also states that mixing methanol and sulphuric acid together is can 
cause serious problems. Once again what gives?

Cheers Ian


- Original Message - 
From: bob allen [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Saturday, December 31, 2005 1:42 PM
Subject: Re: [Biofuel] acid/base method for conversion of wvo to FAMEs


 Appal Energy wrote:
 Bob,

 Why not drain the small amount of glycerol that settles out of an
 esterification? The majority of the sulfuric will come out with it. That
 lessens the amount of base catalyst needed for the follow-up
 transesterification.

 again, this is just what I observed:  no glycerin settled out after the 
 acid stage.  Waiting 8 hours
 realistically means another day. Additionally, if I do wait and do get 
 some glycerin to settle out
 with my conditions, wouldn't you think that methanol also would be part of 
 the cocktail, thence
 affecting the equilibrium?


 Fewer chemicals in, fewer problems out.

 Todd Swearingen



 bob allen wrote:


acid/base method for conversion of wvo to FAMEs


In my lab I have had little success with the acid/base method for 
biodiesel production. When my
students and I tried to duplicate the foolproof method

http://journeytoforever.org/biodiesel_aleksnew.html

we  invariably obtained incomplete reactions, plus the longer preparation 
time was less attractive.
 The following is my modification of that procedure which works for us, 
 and takes less time, but
requires more catalyst.


Dissolve 1 ml sulfuric acid in 150 ml methanol and add to 1 liter liter 
dry wvo,  heat to about 60
Celsius for one hour.  Then  dissolve 4.9gm NaOH  in 50 ml methanol and 
add to the reaction
mixture.  Continue heating for an additional hour, stir for one more hour 
and then let set for 8 or
 more hours.  workup as usual.

Now for the why more catalyst. Basically the sulfuric acid used 
neutralizes some of the base
catalyst, hence more must be add to get back to the desired concentration 
of catalyst.  If you don't
know moles and equivalents, the following may be abstruse.

1 ml sulfuric acid is 36 milliequivalents, therefore its presence in the 
reaction mixture
neutralizes 36 milliequivalents of NaOH.  The simple base catalyzed 
method requires 3.5 grams NaOH
which is 90 milliequivalents.  Subtract 36 from 90 and you get 54 
milliequivalents of base left.
This corresponds to to only 2.1 grams NaOH active active catalyst, the 
remainder having been
converted to Na(2)SO(4), sodium sulfate.   In round numbers then you have 
to add an additional 1.4
grams of NaOH on top of the 3.5 grams called for in the simple procedure.

The following instructions are intended for an advanced audience, 
thoroughly familiar with the
simple procedure.  To minimize costs we still do a titration.  If the wvo 
titrates at greater than
1.4 ml, we use this modification, less we use the simple procedure.


All this having be said, I actually use KOH in my procedure but have done 
the calculations with
NaOH, it works either way, one just has to adjust the molar proportions.

Acknowledgment should be given to Kelly Verbel and Josh Lisko, students 
who worked with me on this
part of our biodiesel project.




 ___
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 Science is what we have learned about how to keep
 from fooling ourselves - Richard Feynman

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[Biofuel] Pumps

2005-12-12 Thread Ian Theresa Sims



If any one in Australia or New Zealand knows where 
to get a low cost BD suitable pump please let me know.
Cheers 
Ian
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[Biofuel] FURTHER TO WASHING MACINE PUMP

2005-12-12 Thread Ian Theresa Sims



After1 batch the pump sprung a terminal leak 
so I decided to pull it apart only to find out thatit had 
rubber seals. I then pulled anther pump apart to find "hello" rubber 
seals.
If Alex uses WM pump what brand are 
they?
Cheers Ian
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[Biofuel] Washing machine pumps

2005-12-11 Thread Ian Theresa Sims



I have just trialed a washing machine pump. It went 
fine no problems until the following morning when I found it leaking from the 
main seal. As it didn't leak through until the following day could the BD damage 
the seals that fast
Cheers Ian
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Re: [Biofuel] foolproof pump

2005-11-10 Thread Ian Theresa Sims

Thanks Keith

Ian
- Original Message - 
From: Keith Addison [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Thursday, November 10, 2005 6:46 AM
Subject: Re: [Biofuel] foolproof pump


 In the foolproof recipe a 100w washing machine pump is suggested.
Has anyone tried it?

 Aleks has been using it for years.

I have a similar pump 70w and doing 40L batch, is it upto the task?

 I think Aleks does 30 litres with a 100w pump.

 Processing times are a variable, though they'll get you in the
 ballpark. Scaling up from small test-batches to larger batches in a
 different reactor is not straightforward, it'll probably need
 tweaking. What size and shape of tank, what sort of pump, and
 plumbing, or what sort of stirrer motor, what's the exact shape and
 angle of the stirrer blades and so on - all variables. So you may
 have to adjust the processing time. But it should work.

 Best

 Keith


Cheers Ian


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Re: [Biofuel] Start Up Problems

2005-10-17 Thread Ian Theresa Sims



G'day Peter
Sounds like water in there somewhere. Check you oil 
for water. Methanol is a hygroscopic substance and if the tins been left open in 
humid conditions it to may have water in it?
See the JtF site for more info on water in oil. I 
have seen items on the list about hydrogenated oil ? being difficult to process, 
you may want to check this out as well.
Hope that helps
Ian from NZ

  - Original Message - 
  From: 
  Peter 
  Currie 
  To: Biofuel@sustainablelists.org 
  
  Sent: Sunday, October 16, 2005 11:01 
  AM
  Subject: [Biofuel] Start Up 
Problems
  
  G'day group
  it is with great embarrassment that l have my 
  first post. For 3 months l have been doing test batches (lost Count how many) 
  and still cannot past shake test.
  Methanol - From a drag racers 44 gallon drum - 
  best apparently
  Lye - Tiny pearls 99+ - fresh - then 
  flake
  Oil - supermarket virgin oil
  Deep cooker filled with water with thermo 
  (bottling type to 120 deg. C )
  Drill stand above
  2Lt glass jar tall with narrow neck with screw 
  top lid with hole for paint stirrer
  Have tried lots of combinations re 
  mixing time (1hr to 2.5 hr)
  Mixing speed - 
  slow to fast
  amounts of lye - 2.7g to 4.2g per lt
  amounts of methanol 200ml to 250ml per 
  lt
  types of oil - canola , blended edible all say 
  100% unused
  After process the product separates nicely and 
  after waiting 12-24 hours do shake test with rain water (all l have) usually 
  it takes hours to separate with a thick layer in-between of white fluffy cloud 
  like stuff (.5 inch thick)
  The pearl variety of lye dissolves quickly but is 
  hazy whereas the flake is crystal clear. Am heating oil to 55 c then adding 
  methoxide then stirring maint temp throughout. Have read and reread JTF site 
  and archives but nothing leaps out as obvious, my process seems correct, my 
  materials seem correct but l'm starting to feel Very stupid. Is there 
  something on this side of the planet that l'm not aware of?. Also would be 
  very keen to talk - SEE setup working in Melbourne Aust. I'm in the 
  Dandenongs. Any advice would be appreciated, thankyou
  Regards
  Peter from Oz
  
  

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[Biofuel] Cleaning 44 G Drums

2005-10-14 Thread Ian Theresa Sims



Just a couple of questions.
How do people clean out their drums given that most 
of them have engine oil in them when they are obtained. Does it affect the 
BD.
And on the same note, I am going to purchase a 200L 
drum of Methanol and I am going to break it down into 60 and 20L containers for 
safety and ease of handling, what is the best way of cleaning them out as the 
drums i can gethave had motor oil in them.
Cheers 

Ian
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Re: [Biofuel] Pumping WVO from tanks

2005-10-10 Thread Ian Theresa Sims
Try this site it is somewhat like JtF but has a plan for a retrieval pump in 
it somewhere
Cheers
Ian

http://www.biodieselcommunity.org/appleorchard/

- Original Message - 
From: Richard U [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Tuesday, October 11, 2005 4:56 AM
Subject: Re: [Biofuel] Pumping WVO from tanks


 You can get those nice white 5 gallon buckets, with nice tight lids, free
 from super-markets with bakeries or deli's...ask them or dive into their
 dumpster.
 Just leave a few with the restaurant...maybe they can even leave them 
 inside
 where they stay warm. This way the oil doesn't get mixed up with whatever 
 is
 in the tank 'out back'.
 Richard U

 -Original Message-
 From:  Jason and Katie

 I read a snip or website (cant remember for sure) where the homebrewer 
 had
 an agreement with the restaurant and would leave his own barrels at the
 business and just swap them out with empties when they were full. it 
 seems
 the easiest solution to me.

 ---
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Re: [Biofuel] emulsion help thanks Ian

2005-10-10 Thread Ian Theresa Sims



No problems, the biggest batch I can make is 40L which is more 
than enough for my family.
Just as a matter of interest do you have much trouble 
getting methanol and if you don't mind how much do you pay for it. I am paying 
NZ$1.60 L.
Cheers Ian

  - Original Message - 
  From: 
  golan  
  michal 
  To: Biofuel@sustainablelists.org 
  
  Sent: Monday, October 10, 2005 6:17 
  AM
  Subject: Re: [Biofuel] emulsion help 
  thanks Ian
  
  
  
  Thanks Ian
  You right I skipped the washing in 
  the 1 liter batches and I 
  thought its the easy part any way I read a lot about washing and emulsion 
  since then. After all the reading I came to believe that if you have a soap or 
  soapish lair in between BD water you got a problem in the process found 
  mine already it was the temp. In the processor couldn’t keep it 
  steady.
  Already had a successful 80 liter batch 
  yesterday (the smallest I can in this processor)
  Thanks again  happy New 
  Year
  Golan
  
- Original Message -
From: 
Ian 
 Theresa Sims 
To: Biofuel@sustainablelists.org 

Sent: Sunday, October 09, 2005 10:59 
AM
Subject: Re: [Biofuel] emulsion 
help

Hi Golan
2things, 1st read all the JtF site as there are some 
contradictions such as BD should be clear after processing then in the 
washing section it says the BD maybe cloudy and need to dry/settle for a 
couple of days in a sunny place. There is also agood section on 
emulsions.
2nd do small 1L test batches to sort these sort of 
problems out before going big. this includes not only changing the chemical 
ratios but drying the oil and checking the accuracy of you measuring 
equipment.
I have done quite a few test batches before going to 15 
then 30 L batches.
Have fun
Ian

  - Original Message - 
  From: 
  golan  
  michal 
  To: Biofuel@sustainablelists.org 
  
  Sent: Saturday, October 08, 2005 6:18 
  AM
  Subject: [Biofuel] emulsion 
help
  
  
  Hay
  Just joined the biodiesel world and this group as 
  well.
  I’m from Israel  my name is Golan.
  
  Just mixed my first 100-liter batch.
   I use 
  electric pump about 16 liter a minute
   
  2.5 kw 
  heater.
  I preformed quality test (150 cc water 150 cc 
  biodiesel shaked toghether in ahalf aliter jar)after 24 hours 
  and got 4-5 millimeter 
  white layer 
  In-between the biodiesel and the water.
  As well the biodiesel wasn’t clear.
  I reheated the tank again to 52 deg C 
  And mixed it with 10% methanol and 3.5 gram of lye 
  per liter of oil.
  Mixed it for an hour.
  Any way I took samples after 20 and 40 
  min.
  I saw the biodiesel was darker then in the first 
  mix and an extra very thin layer nylon like appeared on top of the 
  biodiesel .
  24 hours later preformed another quality test no 
  spreration at all for aday and ahalf all ready it stays awaitish fluid. 
  
  does any one knows what that layer is and what is 
  there to do. 
  All the best 
  Golan
  
  

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Re: [Biofuel] emulsion help

2005-10-09 Thread Ian Theresa Sims



Hi Golan
2things, 1st read all the JtF site as there are some 
contradictions such as BD should be clear after processing then in the washing 
section it says the BD maybe cloudy and need to dry/settle for a couple of days 
in a sunny place. There is also agood section on emulsions.
2nd do small 1L test batches to sort these sort of problems 
out before going big. this includes not only changing the chemical ratios but 
drying the oil and checking the accuracy of you measuring 
equipment.
I have done quite a few test batches before going to 15 then 
30 L batches.
Have fun
Ian

  - Original Message - 
  From: 
  golan  
  michal 
  To: Biofuel@sustainablelists.org 
  
  Sent: Saturday, October 08, 2005 6:18 
  AM
  Subject: [Biofuel] emulsion help
  
  
  Hay
  Just joined the biodiesel world and this group as 
  well.
  I’m from Israel  my name is Golan.
  
  Just mixed my first 100-liter batch.
   I use 
  electric pump about 16 liter a minute
   2.5 
  kw heater.
  I 
  preformed quality test (150 cc water 150 cc biodiesel shaked toghether in 
  ahalf aliter jar)after 24 hours and got 4-5 millimeter white layer 
  In-between the biodiesel and the water.
  As 
  well the biodiesel wasn’t 
  clear.
  I 
  reheated the tank again to 52 deg C 
  
  And mixed it with 10% methanol and 3.5 gram of lye per 
  liter of oil.
  Mixed it for an hour.
  Any way I took samples after 20 and 40 min.
  I 
  saw the biodiesel was darker then in the first mix and an extra very thin 
  layer nylon like appeared on top of the biodiesel .
  24 
  hours later preformed another quality test no spreration at all for aday and 
  ahalf all ready it stays awaitish fluid. 
  does any one knows what that layer is and what is there 
  to do. 
  All the best 
  Golan
  
  

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[Biofuel] disolving lye

2005-10-02 Thread Ian Theresa Sims



Hi all
Most of the recipe's on JtFdescribe hours to 
dissolved the lye in methanol.Mine usually takes about 20 minute to half 
an hour. I use translucent bottles and check for settled lye. Is there something 
I am missing?When I mix it I poor the Lye into the methanol and swirl it 
for a minute or two , leave it for ten minutes or so,swirl some more until 
its all gone.The BD I make has clean seperation and is easy to wash. The 
same goes for either a 1L or30 L batch.
Cheers 

Ian
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Re: [Biofuel] Filtering?

2005-09-21 Thread Ian Theresa Sims



Hi Sami
You can by Fat Filters used in the restaurant 
trade. they are like coffee filters but bigger. Heat your oil to 35-40C and it 
will flow easily.
Cheers

Ian

  - Original Message - 
  From: 
  Sami Vastela 
  To: Biofuel@sustainablelists.org 
  
  Sent: Monday, September 19, 2005 6:26 
  AM
  Subject: [Biofuel] Filtering?
  
  Hello
  
  First test patches burned well in my central 
  heating boiler :-)
  
  How important is filtering before prosessing, and 
  what kind of filters you are using? 2 litres test patch went through coffee 
  filter, but it's quite slow. So I'm intereste how to filter 80 litres of 
  WVO?
  
  Sami
  
  

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[Biofuel] Deacidification

2005-09-07 Thread Ian Theresa Sims



Hi Folks
I have tried the deacidification method with good 
results in the test batch. However when I heat the oil to process it foams 
agressivly. I assume this is the water/lye reacting? It leaves a thick layer 
offat/soap? which i skim off leaving good oil, titration of 1ml instead of 
7mls. For want of a betterphrase, is this normal?

Cheers Ian
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Re: [Biofuel] Deacidification

2005-09-07 Thread Ian Theresa Sims
Hi Todd
I'm using the JTF deacidification as some of the oil I have is Titrating at 
7mls plus the 3.5.
And no I am not that advanced.

Cheers Ian
- Original Message - 
From: Appal Energy [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Thursday, September 08, 2005 4:10 AM
Subject: Re: [Biofuel] Deacidification


 Ian,

 What are you deacidifying your oil with and how? Adding lye or similar
 caustic in the absence of methanol is a sure fire way to manufacture
 soap, just about the last thing you want if your eventual end product is
 going to be biodiesel.

 There is a method of making biodiesel where all feedstock is converted
 to soap, then chemically cracked to 100% FFAs and esterified to yield
 ~100% biodiesel. But it's doubtful that you have the set up for
 something that involved at any moderate scale.

 Todd Swearingen


 Hi Folks
 I have tried the deacidification method with good results in the test
 batch. However when I heat the oil to process it foams agressivly. I
 assume this is the water/lye reacting? It leaves a thick layer
 of fat/soap? which i skim off leaving good oil, titration of 1ml
 instead of 7mls. For want of a better phrase, is this normal?

 Cheers Ian



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Re: [Biofuel] Deacidification

2005-09-07 Thread Ian Theresa Sims
Hi Keith
I have done a 1L test . Fortunatly I re titrated after deacidification and 
found that the oil had dropped from 7mls to 1ml titration so I added this 
plus the 3.5. in the 25% methanol, and it came up nice and clear after three 
washes.
Cheers
Ian
- Original Message - 
From: Keith Addison [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Thursday, September 08, 2005 8:48 AM
Subject: Re: [Biofuel] Deacidification


 Hi Ian

Hi Folks
I have tried the deacidification method with good results in the
test batch. However when I heat the oil to process it foams
agressivly. I assume this is the water/lye reacting? It leaves a
thick layer of fat/soap? which i skim off leaving good oil,
titration of 1ml instead of 7mls. For want of a better phrase, is
this normal?

 You probably got some soapstock along with the oil, but it doesn't
 seem to matter much. Skimming it off is the right thing to do with
 it. Did you try processing the deacidified oil yet?

 http://journeytoforever.org/biodiesel_make2.html#deacid
 Make your own biodiesel - page 2: Deacidifying WVO

 Best wishes

 Keith


Cheers Ian


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[Biofuel] Water in the oil

2005-09-07 Thread Ian Theresa Sims



Could someone clear up my understanding of water in 
the oil reaction to heat. Somewhere I read that the oil will boil if water is 
present. Some of the oil I have only makes a poping pinging sound as it is 
heated,is this the same thing? although diminished it carries on over a 
100c even as high as 120c This is a low acid oil 1.8 mls.
Cheers Ian
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Re: [Biofuel] deacidification

2005-08-23 Thread Ian Theresa Sims
I appreciate your patience
Cheers
Ian
- Original Message - 
From: Keith Addison [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Tuesday, August 23, 2005 9:50 PM
Subject: Re: [Biofuel] deacidification


 Hello Ian

Hi Keith
This is probably the best stuff avalable in my small town, as it is from a
food shop renound for quality food.

 :-) It comes as a surprise to quite a lot of biodieselers when they
 start titrating restaurant oil and quickly find out which ones really
 produce quality food. 6ml 0.1% NaOH solution oil is not the product
 of a quality restaurant, sorry to say.

Yes I did mean deacidification as per
JTF site.
I have 80 litres in 4 drums, I took  three samples heated them to test for
water

 There's probably some water in oil like that. The higher the
 titration level the more difficulty water will cause.

and carried out the test three times I even tried different isoprpyl
as some of what I had was quite old, but still the same result. I then
tested some oil from a friends home frier and found it to be around 
3.5grpl,

 About the upper limit, beyond that novices start having problems.
 (For his sake rather than yours, I'd suggest you tell your friend to
 change his oil more often or not to make it so hot.)

them a further test on brand new SVO and only 1 drop caused a change to
pink?
Given that my testing is accurate

 Probably it's accurate.

should I persisit with single stage or try
deacidification?
The only 2 things that I question of my testing is the 1/1000 mixture was
cold, although the test was carried out with the beaker standing in warm
water and the phenolphalein was made up with Ethanol?

 I think it always is. It should be okay as long as it's not old.

 For the 0.1% NaOH solution, next time pour some into another beaker
 and stand that in warm water too.

 Anyway, 6ml titration oil is feasible once you have some experience,
 there shouldn't be any need to deacidify it. Try deacidifying it if
 you like, it takes a little practice (gently!), but even if it works
 it will only have added another variable as an obstacle in your
 learning curve.

 I'm sorry, I've lost track - did you start with virgin oil tests? If
 not, I suggest you go back and do that a few times:
 http://journeytoforever.org/biodiesel_make.html#start

 Then try the 9.5 gm/litre WVO. Do small 1-litre test batches.

 If you don't succeed, then mix virgin oil with the WVO until you've
 reduced the titration result to say 2.5 to 3 ml and try that.

 If you haven't got a blender you could rig one of these or something 
 similar:
 http://journeytoforever.org/biodiesel_processor7.html
 Test-batch mini-processor

 Or you can use PET bottles - mix the methoxide first, do it this way:
 Methoxide the easy way
 http://journeytoforever.org/biodiesel_aleksnew.html#easymeth

 Pre-heat the oil to 55 deg C (131 deg F), funnel it into the PET
 bottle, add the methoxide, screw the lid on tightly and shake
 violently for a minute or so. Then stand it in hot water and maintain
 the temperature at 55 deg C. Shake it again hard every five minutes,
 continue for at least an hour, preferably two hours.

 Please remember that your main goal isn't to process that 80 litres
 of oil, it's to learn how to make high-quality biodiesel. If you go
 about it that way you'll get better results with that oil or any oil.

 Best wishes

 Keith


Your thoughts would be appreciated
Cheers
Ian



Hello Ian

Hi Guys
I've just tested the WVO I've managed to obtain and tested out at
6grpl this plus 3.5 makes 9.5. Is this a candidate for
deacidification?

What do you mean by deacidification? Do you mean using an acid-base
process instead of a single-stage base process, or do you mean
this, or something similar?

Deacidifying WVO
http://journeytoforever.org/biodiesel_make2.html#deacid

Deacidification is a standard step in processing raw (new) oils for
sale and consumption. The deacidifying process above is basically
the same but without the need for a centrifuge.

If you mean an acid-base process, any oil is a good candidate for that.

Anyway, oil titrating at 6 g/l is probably borderline for a novice
attempting his first test batch with WVO. Standard WVO, if there
is such a thing, is usually considered as around 3-3.5 titration.
Try it if you like but you might struggle.

Strictly speaking, it shouldn't be 6grpl but 6 ml of 0.1% NaOH
solution, which indeed translates to 9.5 grpl. How did you titrate
it?

Best wishes

Keith


Cheers Ian


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[Biofuel] deacidification

2005-08-21 Thread Ian Theresa Sims



Hi 
KeithThis is probably the best stuff avalable in my small town, as it is 
from a food shop renound for quality food. Yes I did mean deacidification as 
per JTF site.I have 80 litres in 4 drums, I took three samples 
heated them to test for water and carried out the test three times I even 
tried different isoprpyl as some of what I had was quite old, but still the 
same result. I then tested some oil from a friends home frier and found it 
to be around 3.5grpl, them a further test on brand new SVO and only 1 drop 
caused a change to pink?Given that my testing is accurate should I 
persisit with single stage or try deacidification?The only 2 things that 
I question of my testing is the 1/1000 mixture was cold, although the test 
was carried out with the beaker standing in warm water and the phenolphalein 
was made up with Ethanol?Your thoughts would be 
appreciatedCheersIan
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Re: [Biofuel] deacidification

2005-08-18 Thread Ian Theresa Sims

Hi Keith
This is probably the best stuff avalable in my small town, as it is from a 
food shop renound for quality food. Yes I did mean deacidification as per 
JTF site.
I have 80 litres in 4 drums, I took  three samples heated them to test for 
water and carried out the test three times I even tried different isoprpyl 
as some of what I had was quite old, but still the same result. I then 
tested some oil from a friends home frier and found it to be around 3.5grpl, 
them a further test on brand new SVO and only 1 drop caused a change to 
pink?
Given that my testing is accurate should I persisit with single stage or try 
deacidification?
The only 2 things that I question of my testing is the 1/1000 mixture was 
cold, although the test was carried out with the beaker standing in warm 
water and the phenolphalein was made up with Ethanol?

Your thoughts would be appreciated
Cheers
Ian
- Original Message - 
From: Keith Addison [EMAIL PROTECTED]

To: Biofuel@sustainablelists.org
Sent: Thursday, August 18, 2005 8:35 AM
Subject: Re: [Biofuel] deacidification



Hello Ian


Hi Guys
I've just tested the WVO I've managed to obtain and tested out at 6grpl 
this plus 3.5 makes 9.5. Is this a candidate for deacidification?


What do you mean by deacidification? Do you mean using an acid-base 
process instead of a single-stage base process, or do you mean this, or 
something similar?


Deacidifying WVO
http://journeytoforever.org/biodiesel_make2.html#deacid

Deacidification is a standard step in processing raw (new) oils for sale 
and consumption. The deacidifying process above is basically the same but 
without the need for a centrifuge.


If you mean an acid-base process, any oil is a good candidate for that.

Anyway, oil titrating at 6 g/l is probably borderline for a novice 
attempting his first test batch with WVO. Standard WVO, if there is such 
a thing, is usually considered as around 3-3.5 titration. Try it if you 
like but you might struggle.


Strictly speaking, it shouldn't be 6grpl but 6 ml of 0.1% NaOH solution, 
which indeed translates to 9.5 grpl. How did you titrate it?


Best wishes

Keith



Cheers Ian



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[Biofuel] deacidification

2005-08-17 Thread Ian Theresa Sims




Hi Guys
I've just tested the WVO I've managed to obtain and 
tested out at 6grpl this plus 3.5 makes 9.5. Is this a candidate for 
deacidification?
Cheers Ian
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[Biofuel] Deacidification

2005-08-13 Thread Ian Theresa Sims



Hi Guys
I've just tested the WVO I've managed to obtain and 
tested out at 6grpl. Is this a candidate for deacidification?
Cheers Ian
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Re: [Biofuel] Biodiesel

2005-08-11 Thread Ian Theresa Sims



Hi Tom
Let me see if I 've got this right. BD made with Animal 
fat solidifies at a higher temp than WVO? This could be handy info as a lot of 
the chippies here use lard.FortunatleyI think I've got onto a source of 
WVO. Diesel prices in NZ are now a $1 pL for your interest
Ian

  - Original Message - 
  From: 
  Tom Irwin 

  To: Biofuel@sustainablelists.org 
  
  Sent: Thursday, August 11, 2005 1:56 
  PM
  Subject: Re: [Biofuel] Biodiesel
  
  Hi Ian and Theresa,
  
  Definitely have to agree with Todd here. I´ve been doing a lot of work 
  making BioD from animal fat. It resolidifies at relatively high temperatures. 
  I left 2 liters in a hood in my lab over winter break. They turn off the heat 
  here cause we rarely get freezing temperatures. We have a few days down to 
  about 5 degrees C and some as high as 22. When I returned to the lab it was 
  chilly again and the BioD was a yellowish white solid. With the heat on the 
  last two weeks it´s liquified and looks just like it did originally but I 
  haven´t engine tested it yet to see if it still really is BioD.
  
  Tom Irwin
  
  

From: Appal Energy [mailto:[EMAIL PROTECTED]To: 
Biofuel@sustainablelists.orgSent: Wed, 10 Aug 2005 19:44:42 
-0300Subject: Re: [Biofuel] Biodiesel tell me 
how long Biodiesel will keep after production.Keep it in an airtight 
vessel with only enough head space for thermal expansion and contraction 
and it will be sufficient beyond this time next year. More probably well 
beyond that. At least long enough for the fallout to settle, a season's 
worth of rains to soak it in and you to plant another crop so you can do 
whatever it is that you feel you must do that can't be done without an 
infernal combustion engine.Spec it to10 microns filtration and be 
happy. After that, it's not the sediment that will grab you by the short 
and curlies but the saturated esters (from animal fats and hydrogenated 
oils. Depending upon the parent stock, your filter could be throttled by 
"B-100" at temps as high as 40*F.Last time we rendered deer 
tallow and made biodiesel from it we were stonewalled after an overnight 
temp of 56*F.Todd SwearingenIan  Theresa Sims 
wrote: Does anyone tell me how long Biodiesel will keep after 
production. Can someone clarify the final filter process after 
production. Some  say 5 microns some say 10. Mike pelly's recipe 
dosn't seem to say  anything about it? And how long should it stand 
or can you pour it  straight in? Cheers 
Ian___Biofuel 
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[Biofuel] Biodiesel

2005-08-10 Thread Ian Theresa Sims



Does anyone tell me how long Biodiesel will keep 
after production.
Can someone clarify the final filter process after 
production. Some say 5 microns some say 10. Mike pelly's recipe dosn't seem to 
say anything about it? And how long should it stand or can you pour it straight 
in?
Cheers Ian
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Re: [Biofuel] methanol

2005-08-10 Thread Ian Theresa Sims



Thanks Jan
Ian

  - Original Message - 
  From: 
  Jan Warnqvist 
  To: Biofuel@sustainablelists.org 
  
  Sent: Wednesday, August 10, 2005 7:32 
  PM
  Subject: Re: [Biofuel] methanol
  
  Yes, old methanol is always a problem. 
  Both for speedway racers and for biodiesel producers.
  With best regards
  Jan WarnqvistAGERATEC AB
  
  [EMAIL PROTECTED]
  
  + 46 554 201 89+46 70 499 38 45
  
- Original Message - 
From: 
Ian 
 Theresa Sims 
To: Biofuel@sustainablelists.org 

Sent: Wednesday, August 10, 2005 3:16 
AM
Subject: Re: [Biofuel] methanol

Thanks Jan
But is that a yes or a no on question 
1

  - Original Message - 
  From: 
  Jan Warnqvist 
  
  To: Biofuel@sustainablelists.org 
  
  Sent: Wednesday, August 10, 2005 
  12:20 AM
  Subject: Re: [Biofuel] methanol
  
  Hello Ian.
  Answer #1: Methanol attracts water. 
  So, old methanol is not anhydrous, which it has to when producing 
  biodiesel.
  Answer#2: Yes, but it takes a little 
  longer.
  Jan WarnqvistAGERATEC AB
  
  [EMAIL PROTECTED]
  
  + 46 554 201 89+46 70 499 38 45
  
- Original Message - 
From: 
Ian 
 Theresa Sims 
To: Biofuel@sustainablelists.org 

Sent: Tuesday, August 09, 2005 
10:49 AM
Subject: [Biofuel] methanol

I was talking toa friend that races 
cars and he said that methanol kept for a long??time degraded and didn't 
work as well. Is this a problem for us?
As a matter of interest does biodiesel make 
the sump oil in your car go as black as dinodiesel?

Cheers Ian



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Re: [Biofuel] Biodiesel

2005-08-10 Thread Ian Theresa Sims

Hi Mike
Outside in 20L drums
Ian
- Original Message - 
From: Mike Weaver [EMAIL PROTECTED]

To: Biofuel@sustainablelists.org
Sent: Thursday, August 11, 2005 2:44 AM
Subject: Re: [Biofuel] Biodiesel


Not long.  It's like coffee beans - need to keep turning over yout stock. 
I have heard - anecdotally - a year under perfect conditions.  Less if 
conditions are bad.

How are you storing it?

Ian  Theresa Sims wrote:


Does anyone tell me how long Biodiesel will keep after production.
Can someone clarify the final filter process after production. Some say 5 
microns some say 10. Mike pelly's recipe dosn't seem to say anything 
about it? And how long should it stand or can you pour it straight in?

Cheers Ian



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Re: [Biofuel] Biodiesel

2005-08-10 Thread Ian Theresa Sims



Hi Jan 
once again thanks and I will take Your advise re 
filter specs.
Ian

  - Original Message - 
  From: 
  Jan Warnqvist 
  To: Biofuel@sustainablelists.org 
  
  Sent: Thursday, August 11, 2005 1:31 
  AM
  Subject: Re: [Biofuel] Biodiesel
  
  Hello Ian,
  if treated with anti-oxidizing agents, 
  and produced from oil with a moderate peroxide number, the biodiesel should be 
  consumed within three months.
  10 microns is a normal filter size for 
  diesel engines, unless equipped with a common-rail system. So, filtering at 10 
  microns is good, 5 microns even better assuming that the biodiesel has an 
  abnormal content of solids which will lead to filter clogging very rapidly. 
  Pay attention to the markings "absolute" and "nominal" on the filter spec. 
  There is a huge difference between those two. 
  The biodiesel should be ready for 
  instant consumption if it´s clear and bright and without 
  sediments.
  With best regards
  Jan WarnqvistAGERATEC AB
  
  [EMAIL PROTECTED]
  
  + 46 554 201 89+46 70 499 38 45
  
- Original Message ----- 
From: 
    Ian 
 Theresa Sims 
To: Biofuel@sustainablelists.org 

Sent: Wednesday, August 10, 2005 10:59 
AM
Subject: [Biofuel] Biodiesel

Does anyone tell me how long Biodiesel will 
keep after production.
Can someone clarify the final filter process 
after production. Some say 5 microns some say 10. Mike pelly's recipe dosn't 
seem to say anything about it? And how long should it stand or can you pour 
it straight in?
Cheers Ian



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Re: [Biofuel] Biodiesel

2005-08-10 Thread Ian Theresa Sims

Thanks Todd
I've been reading the deacidifying recipe. Do you consider this a good 
alternative as it will take out the water with the fats and could it be 
usable on ?Normal WVO with lower acid contents

Cheers Ian
- Original Message - 
From: Appal Energy [EMAIL PROTECTED]

To: Biofuel@sustainablelists.org
Sent: Thursday, August 11, 2005 10:44 AM
Subject: Re: [Biofuel] Biodiesel



 tell me how long Biodiesel will keep after production.

Keep it in an airtight vessel with only enough head space for thermal 
expansion and contraction and it will be sufficient beyond this time next 
year. More probably well beyond that. At least long enough for the fallout 
to settle, a season's worth of rains to soak it in and you to plant 
another crop so you can do whatever it is that you feel you must do that 
can't be done without an infernal combustion engine.


Spec it to10 microns filtration and be happy. After that, it's not the 
sediment that will grab you by the short and curlies but the saturated 
esters (from animal fats and hydrogenated oils. Depending upon the parent 
stock, your filter could be throttled by B-100 at temps as high as 40*F.


Last time we rendered deer tallow and made biodiesel from it we were 
stonewalled after an overnight temp of 56*F.


Todd Swearingen



Ian  Theresa Sims wrote:


Does anyone tell me how long Biodiesel will keep after production.
Can someone clarify the final filter process after production. Some say 5 
microns some say 10. Mike pelly's recipe dosn't seem to say anything 
about it? And how long should it stand or can you pour it straight in?

Cheers Ian



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[Biofuel] methanol

2005-08-09 Thread Ian Theresa Sims



I was talking toa friend that races cars and 
he said that methanol kept for a long??time degraded and didn't work as well. Is 
this a problem for us?
As a matter of interest does biodiesel make the 
sump oil in your car go as black as dinodiesel?

Cheers Ian
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Re: [Biofuel] methanol

2005-08-09 Thread Ian Theresa Sims



Thanks Jan
But is that a yes or a no on question 
1

  - Original Message - 
  From: 
  Jan Warnqvist 
  To: Biofuel@sustainablelists.org 
  
  Sent: Wednesday, August 10, 2005 12:20 
  AM
  Subject: Re: [Biofuel] methanol
  
  Hello Ian.
  Answer #1: Methanol attracts water. So, 
  old methanol is not anhydrous, which it has to when producing 
  biodiesel.
  Answer#2: Yes, but it takes a little 
  longer.
  Jan WarnqvistAGERATEC AB
  
  [EMAIL PROTECTED]
  
  + 46 554 201 89+46 70 499 38 45
  
- Original Message - 
From: 
Ian 
 Theresa Sims 
To: Biofuel@sustainablelists.org 

Sent: Tuesday, August 09, 2005 10:49 
AM
Subject: [Biofuel] methanol

I was talking toa friend that races cars 
and he said that methanol kept for a long??time degraded and didn't work as 
well. Is this a problem for us?
As a matter of interest does biodiesel make the 
sump oil in your car go as black as dinodiesel?

Cheers Ian



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Re: [Biofuel] Pressure release

2005-07-30 Thread Ian Theresa Sims

Hi Todd
I thought this might be the case , seeing reactors made with silicon seals 
and clamped lids is going to be a recipe for pressure build up once heat is 
applied. Last thing you want is a jet of methanol escaping from around the 
mixer shaft.
I am still having trouble getting methanol cheap enough but another writer 
has given me some fresh ideas.

Cheers Ian
- Original Message - 
From: Appal Energy [EMAIL PROTECTED]

To: Biofuel@sustainablelists.org
Sent: Saturday, July 30, 2005 1:21 AM
Subject: Re: [Biofuel] Pressure release



You're welcome Ian,

But I guess I should have qualified that couple of pounds pressure 
statement.


It's solely dependant upon reaction temperature not exceeding 
approximately 120*F.


Those who use hot water heaters as reactors may be running at higher 
temperatures. If they exceed 145-150*F then they're operating more of a 
reflux (boil) reactor rather than all the mixing being done by a pump.


That would all depend on how the thermostat is set. The factory 
thermostats are generally one time shut-offs that become unusable should 
the temp ever reach a specific high point. Older units shut down at 180*. 
Newer older units at ~160*. Spanking new units may be even lower.


In any event, a closed reflux reactor would have far higher pressures.

You could place an air cooled condensor on top of the reactor. That could 
be something as simple as a 10' long x 1/2 diameter copper tube with an 
open top. We've done this with a piece of scrap from a commercial cooling 
tower. It had hundreds of aluminum fins attached to it for heat 
dissipation.


In such a setup, the methanol will boil and thoroughly mix the contents, 
but as the vapors travel up the tube they cool and fall back into the 
reactor. Measuring the temp at different heights of the condensor will 
permit you to calibrate the reflux temp so no vapors escape.


Todd Swearingen


Ian  Theresa Sims wrote:


Hi Todd
Thanks for that I appreciate your advise.
Ian

- Original Message - From: Appal Energy [EMAIL PROTECTED]
To: Biofuel@sustainablelists.org
Sent: Thursday, July 28, 2005 11:51 PM
Subject: Re: [Biofuel] Pressure release



 How are the tanks vented?

Any tank holding any percentage of methanol should have a vapor line 
running to a central manifold prior to passing through a condensor. The 
greatest pressure build-up occurs during the first moments of reaction. 
Rather than a pressure relief valve that could easily fail, an 
adjustable pressure flap can be constructed that opens at low 
pressure. If the vent lines are 2-4, there's not much chance of the 
pressure building beyond a couple of pounds.


As for a sealed system? There are two options. Either size and construct 
all parts of the system that will be in the methanol loop (tanks, 
transfer lines, pumps vents, etc.) to withstand negative pressure, or 
simple make sure that any new feedstock and reactants that enter do so 
at a speed consistant with the condensor's capacity, allowing all 
exiting vapor to be stripped of methanol.


Sizing a condensor would be a less taxing exercise than constructin an 
entire system for negative pressure.Over size the condensor and the 
reactants can be fed faster. Under size it and they simply have to enter 
at a slower rate.


Todd Swearingen


Ian  Theresa Sims wrote:

I am new to the biofuel world and have read most of the webb site info 
but can't seem to find any reference
to pressure release. They all talk of having a sealed system to prevent 
personal harm and methanol loss but pressure must build with A, heating 
and B,

pumping air in to mix the solution. Question. How are the tanks vented?
Many thanks
Ian




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Re: [Biofuel] Pressure release

2005-07-29 Thread Ian Theresa Sims

Hi Keith
youve been a great help
Many thanks
Ian
- Original Message - 
From: Keith Addison [EMAIL PROTECTED]

To: Biofuel@sustainablelists.org
Sent: Thursday, July 28, 2005 6:13 PM
Subject: Re: [Biofuel] Pressure release



Hello Ian, welcome

I am new to the biofuel world and have read most of the webb site info but 
can't seem to find any reference

to pressure release. They all talk of having a sealed system


Closed is better. Even the sealed systems (hot water tanks mostly) have 
pressure outlets and can withstand some pressure.


to prevent personal harm and methanol loss but pressure must build with A, 
heating and B,

pumping air in to mix the solution.


Pumping air in? I don't think so.


Question. How are the tanks vented?


Have a good read about these two processors, it'll help:

http://journeytoforever.org/biodiesel_processor8.html
Biodiesel processors: The Deepthort 100B

http://journeytoforever.org/biodiesel_processor10.html
Journey to Forever 90-litre processor

Best wishes

Keith



Many thanks
Ian




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Re: [Biofuel] Pressure release

2005-07-29 Thread Ian Theresa Sims

Hi Todd
Thanks for that I appreciate your advise.
Ian

- Original Message - 
From: Appal Energy [EMAIL PROTECTED]

To: Biofuel@sustainablelists.org
Sent: Thursday, July 28, 2005 11:51 PM
Subject: Re: [Biofuel] Pressure release



 How are the tanks vented?

Any tank holding any percentage of methanol should have a vapor line 
running to a central manifold prior to passing through a condensor. The 
greatest pressure build-up occurs during the first moments of reaction. 
Rather than a pressure relief valve that could easily fail, an adjustable 
pressure flap can be constructed that opens at low pressure. If the vent 
lines are 2-4, there's not much chance of the pressure building beyond a 
couple of pounds.


As for a sealed system? There are two options. Either size and construct 
all parts of the system that will be in the methanol loop (tanks, transfer 
lines, pumps vents, etc.) to withstand negative pressure, or simple make 
sure that any new feedstock and reactants that enter do so at a speed 
consistant with the condensor's capacity, allowing all exiting vapor to be 
stripped of methanol.


Sizing a condensor would be a less taxing exercise than constructin an 
entire system for negative pressure.Over size the condensor and the 
reactants can be fed faster. Under size it and they simply have to enter 
at a slower rate.


Todd Swearingen


Ian  Theresa Sims wrote:

I am new to the biofuel world and have read most of the webb site info 
but can't seem to find any reference
to pressure release. They all talk of having a sealed system to prevent 
personal harm and methanol loss but pressure must build with A, heating 
and B,

pumping air in to mix the solution. Question. How are the tanks vented?
Many thanks
Ian



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[Biofuel] Pressure release

2005-07-27 Thread Ian Theresa Sims



I am new to the 
biofuel world andhave read most of the webb site info but can't seem to 
find any reference to pressure release. They all talk of having a sealed 
system to prevent personal harm and methanol loss but pressure must build with 
A, heating and B, pumping air in to mix the solution. Question. How are the 
tanks vented?
Many thanks
Ian
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