Re: [time-nuts] Wenzel Oscillator Repair (plus Tektronix CG551/CG5001/DC509/DC5009)

2009-01-21 Thread Magnus Danielson
Mark Sims skrev: Interesting... I just fixed a couple of Tek CG551 and 5001 calibration generators that had the same problem. Tek uses a DC isolated shift register chain to drive the internal control signals. The clock and data lines run through toroidal pulse transformers that are

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-21 Thread Joseph M Gwinn
Magnus, time-nuts-boun...@febo.com wrote on 01/20/2009 04:47:26 PM: Joseph M Gwinn skrev: time-nuts-boun...@febo.com wrote on 01/20/2009 04:32:15 PM: Bruce Griffiths skrev: The relatively low thermal conductivity of the steel can will help considerably in avoiding thermal damage if

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-21 Thread Chuck Harris
Hi Joe, Nope, Magnus is talking about foam insulated hermetically sealed ocxo's. The point you are missing is the preheater is only set for a temperature that the foam, etc. can take on a continuous basis... such as +105C. This preheat reduces the amount of additional heat that must be added to

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-21 Thread Joseph M Gwinn
Chuck, time-nuts-boun...@febo.com wrote on 01/21/2009 11:34:41 AM: Hi Joe, Nope, Magnus is talking about foam insulated hermetically sealed ocxo's. The point you are missing is the preheater is only set for a temperature that the foam, etc. can take on a continuous basis... such as

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-21 Thread Chuck Harris
Hi Joe, When you preheat to 105C, you don't need to travel as far to reach the melting point of the solder as you do from room temperature (25C). That makes a big difference in how much power you need to couple into the joint to make it melt. If you go straight to the torch, and use the brute

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-21 Thread Joseph M Gwinn
Chuck, time-nuts-boun...@febo.com wrote on 01/21/2009 12:41:44 PM: Hi Joe, When you preheat to 105C, you don't need to travel as far to reach the melting point of the solder as you do from room temperature (25C). That makes a big difference in how much power you need to couple into the

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-21 Thread Magnus Danielson
Joe, The pre-heating trick actually makes the big soldering iron rest most of the time... We have boards with so much ground/power grids that it is really a headache to do without pre-heating, which is similar to the iron case soldering problem. So, doing it this way makes it go

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-20 Thread Ed Palmer
Of Ed Palmer Sent: Monday, January 19, 2009 4:07 PM To: time-nuts@febo.com Subject: Re: [time-nuts] Wenzel Oscillator Repair I hadn't thought of using a Dremel. Did you use an abrasive wheel or a steel cutter? The case on mine looks to be about 20 ga. tin-plated steel (~0.04 thick). The gap

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-20 Thread John Miles
: [time-nuts] Wenzel Oscillator Repair Now I understand! I was planning to reuse the case. It didn't occur to me to sacrifice the case and put the oscillator in another box. Thanks for the idea, John. Ed Message: 3 Date: Mon, 19 Jan 2009 21:20:54 -0800 From: John Miles jmi...@pop.net

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-20 Thread Bruce Griffiths
anything, if they'd been soldered shut. -- john, KE5FX -Original Message- From: time-nuts-boun...@febo.com [mailto:time-nuts-boun...@febo.com]on Behalf Of Ed Palmer Sent: Tuesday, January 20, 2009 5:59 AM To: time-nuts@febo.com Subject: Re: [time-nuts] Wenzel Oscillator Repair

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-20 Thread Magnus Danielson
Bruce Griffiths skrev: The relatively low thermal conductivity of the steel can will help considerably in avoiding thermal damage if the heat is applied to the joint. If the can were copper it would be much more difficult to avoid thermal damage. When I needed to have a McCoy oscillator can

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-20 Thread Joseph M Gwinn
time-nuts-boun...@febo.com wrote on 01/20/2009 04:32:15 PM: Bruce Griffiths skrev: The relatively low thermal conductivity of the steel can will help considerably in avoiding thermal damage if the heat is applied to the joint. If the can were copper it would be much more difficult to

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-20 Thread Magnus Danielson
Joseph M Gwinn skrev: time-nuts-boun...@febo.com wrote on 01/20/2009 04:32:15 PM: Bruce Griffiths skrev: The relatively low thermal conductivity of the steel can will help considerably in avoiding thermal damage if the heat is applied to the joint. If the can were copper it would be much

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-20 Thread Ed Palmer
be. I'd like to thank you, John, and everyone else for their ideas. They were a great help. Ed Message: 1 Date: Tue, 20 Jan 2009 09:28:31 -0800 From: John Miles jmi...@pop.net Subject: Re: [time-nuts] Wenzel Oscillator Repair To: Discussion of precise time and frequency measurement time

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-20 Thread John Miles
The problem with the oscillator turned out to be even easier to fix than I could have hoped for. There's a ferrite transformer on the output - possibly a balun. The wire is about the thickness of a hair. The ferrite isn't tied down - it's just held by the leads. I don't know if it took a

[time-nuts] Wenzel Oscillator Repair (plus Tektronix CG551/CG5001/DC509/DC5009)

2009-01-20 Thread Mark Sims
Interesting... I just fixed a couple of Tek CG551 and 5001 calibration generators that had the same problem. Tek uses a DC isolated shift register chain to drive the internal control signals. The clock and data lines run through toroidal pulse transformers that are mounted on small plastic

[time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread Ed Palmer
Hello, I have a piece of equipment with a Wenzel 5 MHz oscillator from the Timekeeper http://www.wenzel.com/pdffiles1/Oscillators/TMK.pdf line. It's functioning (that is, it's on frequency), but the output level is 20 - 30 db lower than it should be. The level seems to change every time I

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread John Miles
] Wenzel Oscillator Repair Hello, I have a piece of equipment with a Wenzel 5 MHz oscillator from the Timekeeper http://www.wenzel.com/pdffiles1/Oscillators/TMK.pdf line. It's functioning (that is, it's on frequency), but the output level is 20 - 30 db lower than it should be. The level seems

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread Dan Rae
Ed Palmer wrote: Does anyone have any hints tips on how to open or repair one of these soldered-can oscillators? Ed, I have opened and repaired several sealed oscillators, OCXOs and TCXOs, as well as crystal filters, with some success. In fact the Isotemp OCXO in my homebrew GPS

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread Bruce Griffiths
Ed Palmer wrote: Hello, I have a piece of equipment with a Wenzel 5 MHz oscillator from the Timekeeper http://www.wenzel.com/pdffiles1/Oscillators/TMK.pdf line. It's functioning (that is, it's on frequency), but the output level is 20 - 30 db lower than it should be. The level seems to

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread Stan W1LE
Hello Ed, For soldered cans I use a gas torch to melt the solder and then I pull apart the soldered parts. First I mark one side with a file/scribe to assist reassembly. I usually put the can in a bench vice for a firm mechanical grip. I put the soldered joint the furthest away from the vice

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread Ed Palmer
] Wenzel Oscillator Repair To: Discussion of precise time and frequency measurement time-nuts@febo.com Message-ID: pkegjhphllbaceoiccbjmepmbbac.jmi...@pop.net Content-Type: text/plain; charset=us-ascii I had a similar problem with a 5 MHz OCXO from their ULN series. There was a bad solder

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread Ed Palmer
Message: 8 Date: Tue, 20 Jan 2009 11:22:12 +1300 From: Bruce Griffiths bruce.griffi...@xtra.co.nz Subject: Re: [time-nuts] Wenzel Oscillator Repair To: Discussion of precise time and frequency measurement time-nuts@febo.com Message-ID: 4974fd14.7040...@xtra.co.nz Content-Type: text

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread Bruce Griffiths
Ed Thanks for the images. Ed Palmer wrote: Message: 8 Date: Tue, 20 Jan 2009 11:22:12 +1300 From: Bruce Griffiths bruce.griffi...@xtra.co.nz Subject: Re: [time-nuts] Wenzel Oscillator Repair To: Discussion of precise time and frequency measurement time-nuts@febo.com Message-ID

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread Had
Ed, Here is something else to try after you've got as much solder as possible removed. Place about 1/2 of the end oscillator can in a bench vise and apply light pressure from corner to corner, cross wise. Then reverse the can 180 degrees and do it again. Obviously you don't want to crush

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread Ed Palmer
: [time-nuts] Wenzel Oscillator Repair To: Discussion of precise time and frequency measurement time-nuts@febo.com Message-ID: 497511e6.3090...@verizon.net Content-Type: text/plain; charset=ISO-8859-1; format=flowed Hello Ed, For soldered cans I use a gas torch to melt the solder

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread Ed Palmer
I'll keep that in mind. It might be just the trick to break the last bit of the seal. But the case is so thick that I don't think 'light pressure' will do the job! :-) Ed Message: 8 Date: Mon, 19 Jan 2009 18:12:08 -0800 From: Had h...@to-way.com Subject: Re: [time-nuts] Wenzel Oscillator

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread John Miles
Message- From: time-nuts-boun...@febo.com [mailto:time-nuts-boun...@febo.com]on Behalf Of Ed Palmer Sent: Monday, January 19, 2009 4:07 PM To: time-nuts@febo.com Subject: Re: [time-nuts] Wenzel Oscillator Repair I hadn't thought of using a Dremel. Did you use an abrasive wheel or a steel

Re: [time-nuts] Wenzel Oscillator Repair

2009-01-19 Thread Chuck Harris
John Miles wrote: I used a fiberglass-reinforced cutoff wheel. This can open practically anything, but it puts a lot of vibration and dust into the innards of whatever you're taking apart. My guess was that this was safer than using a torch. I've repaired many hermetically sealed