I had a 1989 Dakota (with the common-block 2.5 not the Magnum.) I
installed the "max-torque design" cam P4452763 and an adjustable
sprocket from FWD Performance. (Note: cam is for "slider" style
followers, not the rollers.) Made a world of difference. Wish I still
had that truck...

On Thu, Jun 21, 2012 at 12:40 PM, David Salamone
<[email protected]> wrote:
>
> Well it looks like the bottom end of the engine in my 1994 Voyager minivan is 
> going bad and will need a rebuild. I initially thought it was just a 
> headgasket going bad, but the significant oil blow back issue continued after 
> the headgasket was replaced so it looks like one of the cylinders is going 
> bad.
>
> It's original 1994 2.5 was replaced years ago with a low mile 2.5 EFI motor 
> that came out of a wrecked 1989 Spirit. It's served me well over the years 
> and I'm looking for some tips on not only rebuilding but adding some moderate 
> enhancements while I'm having it done.
>
> I've got a good local turbo Dodge guy to do the work, and I was going to 
> looking for some ideas on a good combination of parts & tips to make it 
> reliable, durable and enhance the performance. It's currently a fairly stock 
> EFI motor and I don't want to go through the significant expense & effort of 
> trying to add a turbo & get it to work with 1994 electronics.
>
> When the cat went bad a while back, I used the opportunity to add a 2.5" 
> exhaust with a Flowmaster muffler all the way back with (just for fun) a 
> split set of dual tips coming out the back. The EFI manifold was only 2" so I 
> might try to get the manifold opened up so I no longer have the restriction 
> at the downpipe of going from 2" to 2.5". I've heard a good machine shop 
> could open up the EFI manifold and make it work with a 2.5" donut & downpipe.
>
> Since I've got to do the bottom end, I was thinking of finally removing the 
> balance shaft assembly. We also spotted an oil restrictor when we were doing 
> the headgasket, I've heard it's good to remove those to improve upper oil 
> flow. Thoughts?
>
> What about enlarging the cylinders for a larger set of pistons for improved 
> horsepower? Any ideas on size & style?
>
> I think being an 1989 2.5 it's already got a roller cam. It was suggested to 
> freshen up the valves since we were already there (for a better balanced 
> package). Any thoughts on some affordable updates to the top end?
>
> We're going to be starting the work pretty soon so I'd like to get a solid 
> game plan together. Thanks.
>
> David Salamone
> Positive Impressions
> [email protected]
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