I don't mean to point fingers specifically at Soekris devices for
  being "hard" on power supplies; I don't think they are.  Rather it
  sounds like the average low power DC supply on the market today just
  isn't that great.  For most uses, say occasional use powering a
  portable hard drive, that's no big deal.  However, it seems like the
  Soekris device -- based on its bullet-proof, no-moving-parts,
  just-let-it-run design -- puts a continuous rather than sporadic
  demand on the power supply.  In the average year I suspect the power
  supply for my portable USB drive is on approximately 100-200 hours.
  By comparison my Soekris boxes run continuously, or 59808 hours per
  year.

I don't think Soekris boxes are particularly hard on power supplies, but
it's not clear 1.5A is adequate (or if the labeled-1.5A supplies really
do source 1.5A - I should put one on my West Mountain Radio CBA-2 and
see how it copes.).

I have now hooked up my net5501 to several 12V lead-acide batteries
(30Ah, 3*4Ah) on float charge via:

  http://www.westmountainradio.com/product_info.php?products_id=rr_4008_c
  http://www.powerwerx.com/batteries-chargers/power-tender-plus-12v.html

So far I have had no recurrences of the USB lockups, but it's only been
syncing for 3h.

If the box is reliable with the solid supply, I would say the 1.5A
Soekris-provided supplies are only adequate for a net5501 with no disk
and no external USB devices.

Someone should hook up a current probe to a storage scope and get some
real data....

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