My 78 spitfire with catalytic converter suffers from cracks in the exhaust 
manifold.   I had it professionally welded up a couple of years ago, but it 
broke into two pieces within about a month.  Just recently I had to put it 
back on for emissions reasons, so I did a quick weld up using my own amateur 
skills and wire feed welder; it got me through the inspection, but is now 
leaking again.  I took it off and tried welding it more carefully, but had 
trouble.  There was a lot of spatter and the beads resisted "sticking" to 
the metal.  And I couldnt get a continuous weld, the welds insisting on 
"beading up" kind of like water on a freshly waxed car.  I tried several 
different settings on the welder with no luck.

My questions are:

Why did the welds behave like that?
And does anyone have any opinions about heat temperature epoxies in this 
application?  My local auto parts store carries one; I thought that if I 
smeared it all over the manifold, it would not only reinforce my welds, but 
seal the small leaks between beads.

TIA!

Greg Rowe

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