Nickel rod in stick welder and CLEAN, CLEAN, CLEAN should do it.

I don't know of any epoxies that will withstand exhaust manifold
temperatures; perhaps furnace cement (only the black stuff is rated
high enough) would work.

HTH,
Donald.

> From: "Steve Carter" <[EMAIL PROTECTED]>
> Date: Tue, 17 Jun 2003 10:03:20 +0100
> 
> ----- Original Message -----
> From: "John T. Blair" <[EMAIL PROTECTED]>
> To: <[EMAIL PROTECTED]>
> Sent: Monday, June 16, 2003 12:06 AM
> Subject: Re: Exhaust manifold - welds vs epoxy?
> 
> > As to welding the manifold.  I'm no welder, but talking with many car
> buddies
> > at work, most manifold are cast iron.  If so, they have to be handled a
> > special way, you just can't start welding on it.  I'm not sure about all
> > the particulars, but one thing I seem to remember is that you had to
> preheat
> > the part before you can weld it.
> 
> I know next-to-nothing about welding but from what little I *do* know:
> wire-feed welders need different wires for different metals.  I have a small
> rig equipped for welding mild steel. I would need different wire to weld
> aluminium.  Looking at http://www.daytonamig.com/consuma.htm there is no
> mention of cast iron, so that means you can either weld it with steel wire
> or you can't weld it :-)  The "preheating" idea doesn't ring true for me WRT
> MIG welding, since MIG uses a high electrical current to cause a reaction
> between the wire and the piece.  I can imagine it's true for gas welding,
> simply because a large heavy cast piece will act like a heatsink and make it
> hard to get the working area up to temp.
> 
> Hope that's useful, though not definitive!
> 
> Steve

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