I looked that over.  Was surprised at the 1% failure of electric pumps.  But 
then I read the failure modes.  I'm hard pressed to understand how a leak would 
cause failure for example. Even a healthlt leak should not affect the fire 
outcome.  OK a full break is a failure, but I wouldn't call that a leak.  Maybe 
I have to read closer sometime.  

A couple weeks ago I was at a site with a 1958 electric pump that has had 
minimal service over the years.  New owner had it tested and everything is 
fine.  Then I get another client that says they need to replace all their 1986 
pumps (5) because they no longer work.  Haven't got details yet but it got me 
thinking what is normal.  Perhaps I just have two recent on the extremes?   

Chris Cahill, PE*
Senior Fire Protection Engineer, Aviation & Facilities Group
Burns & McDonnell
8201 Norman Center Drive
Bloomington, MN 55437
Phone:  952.656.3652
Fax:  952.229.2923
[email protected]
www.burnsmcd.com

Proud to be one of FORTUNE's 100 Best Companies to Work For
*Registered in: MN





-----Original Message-----
From: [email protected] 
[mailto:[email protected]] On Behalf Of Fairchild, 
Jack
Sent: Wednesday, June 19, 2013 7:46 AM
To: [email protected]
Subject: RE: Pump Life Expectancy

NFPA has been trying to get a handle on the appropriate testing for fire pumps. 
 With standardized testing using modern equipment and techniques, over time we 
should be able to develop a true life expectancy.  Unfortunately we are not 
there yet and life expectancy is still just a cost/benefit question.  A fire 
pump can almost always be repaired by throwing new parts at it.  At some point 
the cost of the part outweighs the cost of a new pump.  Ever had a car that 
just needed a radiator, a new head, or a maybe -just- a new block?

Here is the final report NFPA had commissioned to review fire pump testing.

http://www.nfpa.org/assets/files/research%20foundation/rffielddatacollection.pdf


Jack Fairchild 



-----Original Message-----
From: [email protected] 
[mailto:[email protected]] On Behalf Of 
[email protected]
Sent: Tuesday, June 18, 2013 8:38 PM
To: [email protected]
Subject: Re: Pump Life Expectancy

To try and give an answer, you should not be surprised to find pumps and 
drivers that are decades old. 

Diesels have the down side for reaching total lifetime hours of not running 
every day. On the other hand they run in as benign environment as you can find. 
They sit in a warmed room.They never start on a cold day in Minot. They run at 
a fixed rpm's . Fuel quality? They may have problems associated with the 
strange things that happen to diesel that sits in a tank. 

Similar for pumps. 

There are a range of technologies available for evaluations of pumps, 
especially bearings, electrical motors, including analysis of electrical 
signatures that are used by process industries especially. Diesel engines can 
also have more advanced analysis. The fire protection industry to my knowledge 
is not using these. We treat an annual pump test as proof of current output 
capacity. 

Go look at Fluke's website for some use of instruments. 

Could one paraphrase an out of date truism to "no one ever got fired for buying 
Fluke"? 

Diesel engines? Some of the pump run times were set in antiquity. I've wondered 
if less frequent pump runs, for longer time, would result in longer life span. 
I'd like to here what a manufacturer would say. 

bv
----- Original Message -----
From: "Ron Greenman " < rongreenman @ gmail .com>
To: sprinklerforum @lists. firesprinkler .org
Sent: Tuesday, June 18, 2013 4:01:51 PM
Subject: Re: Pump Life Expectancy 

Gut feeling, not statistic based. Diesels: Don't use them regularly they die 
quickly. Don't use them properly they die quickly. If they're exercised 
regularly (maybe 25 can be stretched a bit, but I have no data to back that up 
so I'm not suggesting you ought to) per manufacturer's recommendations, or per 
NFPA 25, there should be a number of hours where oil changes, and other engine 
type maintenance (regardless of pump driver or truck motor) would be 
recommended by the manufacturer. There should be an overhaul recommendation. 
Electric drivers: electric motors don't need much attention and I can't imagine 
too much going wrong. The pump itself is a fickle beast. keep everything 
adjusted properly and regularly exercise it and they last a really long time. 
When the pressure starts falling off precipitously you'll need an overhaul. Of 
course a bearing or some other part could go before that. Don't do those things 
and you have a very short-lived otherwise robust piece of expensive  equipment 
that you'll use like it was a throw-away item similar to a modern TV. And of 
course, multiply maintenance by a factor of more to much more if it's all in a 
harsh environment. 



On Tue, Jun 18, 2013 at 10:00 AM, Cahill , Christopher < ccahill @ burnsmcd 
.com>wrote: 

> Ballpark / Sanity Check
> 
> How long with regular but maybe not full NFPA 25 maintenance should a 
> fire pump last? In-other-words assuming testing every other year or 
> so. I imagine an electric motor lasts longer than a diesel. Thinking 
> there is some mid-point a diesel engine needs an overhaul. Both I'd 
> think need a repacking of the impellor at some point. Thoughts?
> 
> 
> Chris Cahill , PE*
> Senior Fire Protection Engineer, Aviation & Facilities Group Burns & 
> McDonnell
> 8201 Norman Center Drive
> Bloomington , MN 55437
> Phone: 952.656.3652
> Fax: 952.229.2923
> ccahill @ burnsmcd .com< mailto : ccahill @ burnsmcd .com> www . 
> burnsmcd .com< http :// www . burnsmcd .com/>
> 
> Proud to be one of FORTUNE's 100 Best Companies to Work For 
> *Registered in: MN
> 
> 
> 
> 
> _______________________________________________
> Sprinklerforum mailing list
> Sprinklerforum @lists. firesprinkler .org
> 
> http ://lists. firesprinkler .org/ listinfo . cgi / sprinklerforum - 
> firesprinkler .org
> 



--
Ron Greenman
Instructor
Fire Protection Engineering Technology
Bates Technical College
1101 So. Yakima Ave. 
Tacoma, WA 98405 

rgreenman @bates. ctc . edu 

http :// www .bates. ctc . edu / fireprotection / 

253.680.7346
253.576.9700 (cell) 

Member: 
ASEE , SFPE , ASCET , NFPA, AFSA , NFSA , AFAA , NIBS, WSAFM , WFC , WFSC 

They are happy men whose natures sort with their vocations. -Francis Bacon, 
essayist, philosopher, and statesman (1561-1626) 
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