You hit the biggest problem with the Research Report right on the nose. It 
certainly weakened the value of it.  It did show that tree was not a 
statistically significant difference in weekly and monthly testing for electric 
pumps.

Roland

Roland Huggins, PE - VP Engineering
American Fire Sprinkler Assn.       ---      Fire Sprinklers Saves Lives
Dallas, TX
http://www.firesprinkler.org





On Jun 19, 2013, at 10:55 AM, "Cahill, Christopher" <[email protected]> 
wrote:

> I looked that over.  Was surprised at the 1% failure of electric pumps.  But 
> then I read the failure modes.  I'm hard pressed to understand how a leak 
> would cause failure for example. Even a healthlt leak should not affect the 
> fire outcome.  OK a full break is a failure, but I wouldn't call that a leak. 
>  Maybe I have to read closer sometime.  
> 
> A couple weeks ago I was at a site with a 1958 electric pump that has had 
> minimal service over the years.  New owner had it tested and everything is 
> fine.  Then I get another client that says they need to replace all their 
> 1986 pumps (5) because they no longer work.  Haven't got details yet but it 
> got me thinking what is normal.  Perhaps I just have two recent on the 
> extremes?   
> 
> Chris Cahill, PE*
> Senior Fire Protection Engineer, Aviation & Facilities Group
> Burns & McDonnell
> 8201 Norman Center Drive
> Bloomington, MN 55437
> Phone:  952.656.3652
> Fax:  952.229.2923
> [email protected]
> www.burnsmcd.com
> 
> Proud to be one of FORTUNE's 100 Best Companies to Work For
> *Registered in: MN
> 
> 
> 
> 
> 
> -----Original Message-----
> From: [email protected] 
> [mailto:[email protected]] On Behalf Of 
> Fairchild, Jack
> Sent: Wednesday, June 19, 2013 7:46 AM
> To: [email protected]
> Subject: RE: Pump Life Expectancy
> 
> NFPA has been trying to get a handle on the appropriate testing for fire 
> pumps.  With standardized testing using modern equipment and techniques, over 
> time we should be able to develop a true life expectancy.  Unfortunately we 
> are not there yet and life expectancy is still just a cost/benefit question.  
> A fire pump can almost always be repaired by throwing new parts at it.  At 
> some point the cost of the part outweighs the cost of a new pump.  Ever had a 
> car that just needed a radiator, a new head, or a maybe -just- a new block?
> 
> Here is the final report NFPA had commissioned to review fire pump testing.
> 
> http://www.nfpa.org/assets/files/research%20foundation/rffielddatacollection.pdf
> 
> 
> Jack Fairchild 
> 
> 
> 
> -----Original Message-----
> From: [email protected] 
> [mailto:[email protected]] On Behalf Of 
> [email protected]
> Sent: Tuesday, June 18, 2013 8:38 PM
> To: [email protected]
> Subject: Re: Pump Life Expectancy
> 
> To try and give an answer, you should not be surprised to find pumps and 
> drivers that are decades old. 
> 
> Diesels have the down side for reaching total lifetime hours of not running 
> every day. On the other hand they run in as benign environment as you can 
> find. They sit in a warmed room.They never start on a cold day in Minot. They 
> run at a fixed rpm's . Fuel quality? They may have problems associated with 
> the strange things that happen to diesel that sits in a tank. 
> 
> Similar for pumps. 
> 
> There are a range of technologies available for evaluations of pumps, 
> especially bearings, electrical motors, including analysis of electrical 
> signatures that are used by process industries especially. Diesel engines can 
> also have more advanced analysis. The fire protection industry to my 
> knowledge is not using these. We treat an annual pump test as proof of 
> current output capacity. 
> 
> Go look at Fluke's website for some use of instruments. 
> 
> Could one paraphrase an out of date truism to "no one ever got fired for 
> buying Fluke"? 
> 
> Diesel engines? Some of the pump run times were set in antiquity. I've 
> wondered if less frequent pump runs, for longer time, would result in longer 
> life span. I'd like to here what a manufacturer would say. 
> 
> bv
> ----- Original Message -----
> From: "Ron Greenman " < rongreenman @ gmail .com>
> To: sprinklerforum @lists. firesprinkler .org
> Sent: Tuesday, June 18, 2013 4:01:51 PM
> Subject: Re: Pump Life Expectancy 
> 
> Gut feeling, not statistic based. Diesels: Don't use them regularly they die 
> quickly. Don't use them properly they die quickly. If they're exercised 
> regularly (maybe 25 can be stretched a bit, but I have no data to back that 
> up so I'm not suggesting you ought to) per manufacturer's recommendations, or 
> per NFPA 25, there should be a number of hours where oil changes, and other 
> engine type maintenance (regardless of pump driver or truck motor) would be 
> recommended by the manufacturer. There should be an overhaul recommendation. 
> Electric drivers: electric motors don't need much attention and I can't 
> imagine too much going wrong. The pump itself is a fickle beast. keep 
> everything adjusted properly and regularly exercise it and they last a really 
> long time. When the pressure starts falling off precipitously you'll need an 
> overhaul. Of course a bearing or some other part could go before that. Don't 
> do those things and you have a very short-lived otherwise robust piece of 
> expensiv
 e  equipment that you'll use like it was a throw-away item similar to a modern 
TV. And of course, multiply maintenance by a factor of more to much more if 
it's all in a harsh environment. 
> 
> 
> 
> On Tue, Jun 18, 2013 at 10:00 AM, Cahill , Christopher < ccahill @ burnsmcd 
> .com>wrote: 
> 
>> Ballpark / Sanity Check
>> 
>> How long with regular but maybe not full NFPA 25 maintenance should a 
>> fire pump last? In-other-words assuming testing every other year or 
>> so. I imagine an electric motor lasts longer than a diesel. Thinking 
>> there is some mid-point a diesel engine needs an overhaul. Both I'd 
>> think need a repacking of the impellor at some point. Thoughts?
>> 
>> 
>> Chris Cahill , PE*
>> Senior Fire Protection Engineer, Aviation & Facilities Group Burns & 
>> McDonnell
>> 8201 Norman Center Drive
>> Bloomington , MN 55437
>> Phone: 952.656.3652
>> Fax: 952.229.2923
>> ccahill @ burnsmcd .com< mailto : ccahill @ burnsmcd .com> www . 
>> burnsmcd .com< http :// www . burnsmcd .com/>
>> 
>> Proud to be one of FORTUNE's 100 Best Companies to Work For 
>> *Registered in: MN
>> 
>> 
>> 
>> 
>> _______________________________________________
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>> firesprinkler .org
>> 
> 
> 
> 
> --
> Ron Greenman
> Instructor
> Fire Protection Engineering Technology
> Bates Technical College
> 1101 So. Yakima Ave. 
> Tacoma, WA 98405 
> 
> rgreenman @bates. ctc . edu 
> 
> http :// www .bates. ctc . edu / fireprotection / 
> 
> 253.680.7346
> 253.576.9700 (cell) 
> 
> Member: 
> ASEE , SFPE , ASCET , NFPA, AFSA , NFSA , AFAA , NIBS, WSAFM , WFC , WFSC 
> 
> They are happy men whose natures sort with their vocations. -Francis Bacon, 
> essayist, philosopher, and statesman (1561-1626) 
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