Walt:
What about using just AL flat bar 3/16-1/4 x 2 instead of rectangular
channel?  Seems like it would be easier to bend, and using the same material
easier to bolt it together with cross pieces.  For curves there might be two
methods 1. use thinner pieces, 1/8"(?) and build up the curve in a jig, bolt
them together and the cross pieces and it would hold the curve shape; use
the 3/16-1/4 pieces used for straight sections; 2. use the same 3/16-1/4 x 2
stock.  If there is torquing, if bending as before would not work you could
always put diagonal wire & small turnbuckles underneath (X pattern) and
adjust as necessary.  And wouldn't flat AL be easier to bend with a radius
bender?  The fence & iron works company I use has one to bend round or flat
bar, looks pretty much like a bigger version of what we use to bend rail.
Using flat AL stock you could still weld it together also.  This method
might need a couple more cross pieces and maybe the sections would have to
be shorter, 4' or 6', rather than 8', maybe not.   It doesn't seem to me you
would need a thicker Dibond AL sheet.  (Don't take the suggestion of
thickness of flat stock too literally since I've never worked with flat or
channel - using flat stock is just a concept.)

Chris Scott
Sonoma, CA


|  Message: 1
|  Date: Fri, 20 Jan 2006 15:37:40 -0500
|  From: "Walt Swartz" <[EMAIL PROTECTED]>
|  Subject: Re: [SSLiveSteam] Raised Track
|  To: "Small-scale live steam discussions"
|       <[email protected]>
|  Message-ID: <[EMAIL PROTECTED]>
|  Content-Type: text/plain; format=flowed; charset="iso-8859-1";
|       reply-type=original
|
|  Hi,
|  Some hints or 'helps' re bending aluminum.
|  Aluminum ...


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