Has anyone considered just using honeycomb aluminum or foam core with
aluminum or polycarbonate surface (fire resistance is great as well as
strength for both http://www.portafab.com/composite-panels.shtml ) without a
frame?  Just use sheets with legs mounted by placing a large flange on the
bottom surface for legs (one, two, or four per panel depending on
preference). No frame reduces weight and size. Storage would require far
less room. Transport of all sections might be possible with one van or
pickup instead of a bobtail truck or medium sized trailer. 
If the argument against is "too weak", I counter before that argument is
voiced with "buy thicker foam core or honeycomb". 
~ Gary - Steaming over Terror Trestle  
http://community.webshots.com/user/raltzenthor 
http://www.angelfire.com/or/trainguy/ 

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