In a message dated 1/25/2007 12:19:53 P.M. Pacific Standard Time,  
[EMAIL PROTECTED] writes:

but I  also could not 'see'  
if the sight glass was either all full or empty  ???????



That is the same situation with the "big uns". I saw a main drum fried and  
sagged on a 1000 deg F and 1000 psi boiler when the operator could not tell if  
the glass was full or empty. He guessed wrong and blew off what he thought 
was  excess water when the level was below the glass. 
The only thing you can see in a gauge glass is the water line. A full glass  
and an empty glass look the same so that is why a secondary level indicator is 
 important. 
 
On the big ones we used "Three element" level controls. Not only measured  
the level of water in the drum, but also took into account steam flow to the  
prime mover and fuel flow into the burners. Take a drum or boiler full to the  
proper level and closed throttle. When you open the throttle the pressure will  
drop a bit which will cause the steam bubbles in the water to expand and give 
 the gauge glass a reading of excess water, but that is wrong as you are 
losing  water making steam leaving through the open throttle. So a skilled 
operator (or  I imagine a computer now) keeps track of all the conditions going 
on 
inside the  boiler and handles feed water appropriately.   
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