See a German all in one pelletizer which virtually grinds and shapes anything 
into pellets between 6 and 20 mm in one go. 
www.peletizadora.es

Rolf




On Sun, 20 Jan 2013 10:46:45 -0600
Legacyfound <[email protected]> wrote:

> Hi Otto ,
> The German machinery is very likely using the rolling or ball mill 
> off concentric perforated cylinder design none of which will work with the 
> wet process technology(pressures far higher than needed by just under one an 
> order of magnitude in fact---and temperatures far too high for water based 
> fiber migration into the necessary random alignment which allows binding of 
> the mass ( there machines turn the water into steam with some not so funny 
> results and they destroy any fiber strength in the process).
> Still some sawdust burs well other smokes and smolders. Simple test is to 
> combust each element separately . We're finding differences in sawdust here 
> too: major differences!
> Will see this all studied here,  soon enough, and will revert back to list.
> 
> As to stoves in use, there is the Helps ONIL stove , the stove team products 
> as reported by Gustavo Pena, the traditional plancha mud brick wrapped around 
> a usually thin clay or metal dish ~ 14 to ~24" diameter, three stones and 
> probably many more I have yet to learn about. 
> Stove adaptation for bed or vice versa, does not seem to pose much of a 
> problem to those 175 odd producers who are making using and selling the 
> product here--not thus far at least.
> That minus 35C was a typo correct? 
> 
> Richard, a bit warmer, in
> MonteRico,Guatemala
> 
> Sent from my iPhone
> 
> On Jan 20, 2013, at 5:41, Otto Formo <[email protected]> wrote:
> 
> > Dear Richard,
> > 
> > Thanks for your concern.
> > The briquettes, I mentioned, was made out of a mixture of richusks and 
> > sawdust from hardwood.
> > 
> > We found them at a sawmill in Western Province of Zambia and was produced 
> > by the owner of the mill, using a mobile briquetting unit made in Germany.
> > The quality of the pelletsmachine can not be questioned, but most likely 
> > the mixture of husks and sawdust. (70-30%)?
> > We just tested a finished product and found them too loose and came to sort 
> > a of "conclusion", that the mixture should be different, 30% husks and 70% 
> > sawdust to perform better.
> > 
> > We are just about to test solid briquettes produced in Sweden, made out of 
> > sawdust from pine (softwood), right now. 
> > 
> > We very much like to be able to use briquettes, as well as pellets in the 
> > gasification units, too, due to the lower costs of production and less 
> > technical challanges.
> > 
> > What type of stoves are you using in Guatemala?
> > 
> > Otto  
> > Back in Norway to -35 C
> > 
> > From: [email protected]
> > Date: Sat, 19 Jan 2013 20:46:53 -0600
> > To: [email protected]
> > Subject: Re: [Stoves] Jatropha fruit as fuel?
> > 
> > Dear Ottos,
> > Seems you both need training in briquettemaking . Jon you know where to go 
> > in nchi yeti but Otto, where are you based? Seriously, the blends you are 
> > finding smelly smokey etc suggests that you get in touch with any of 
> > hundreds of others who can train you. 
> > Richard Stanley
> > Monte Rico,
> > Guatemala
> > 
> > Sent from my iPhone
> > 
> > On Jan 19, 2013, at 18:10, Otto Formo <[email protected]> wrote:
> > 
> > Josh and Jonathan (Otto),
> > 
> > Yes, we are talking about the presscake of Jatropha and it was processed 
> > into pellets localy in Zambia, quite easily and with "simple" tools - (no 
> > waste of energy)
> > 
> > We had the same experience as your colleagues using briquettes made out of 
> > ricehusks and sawdust.
> > They even started to glow like charcoal early in the gasification process 
> > and produced smoky and smouldery combustion.
> > 
> > Thast why we prefer to use pellets of best possible quality. 
> > 
> > I hope you are correct about the gasification of jatropha pellets will 
> > destroy the phorbol esters and other problematic compounds instead of 
> > emitting them.
> > Iam a bit worried about the forced draft units, while they seems to blow 
> > some parts of the ash and gases into the open air or room.
> > 
> > May be the char from Jatropha could have a pestecide effect as well?
> > 
> > Otto
> > Date: Sat, 19 Jan 2013 18:23:35 -0500
> > From: [email protected]
> > To: [email protected]
> > Subject: Re: [Stoves] Jatropha fruit as fuel?
> > 
> > Otto - FYI jatropha presscake (the mealy material left over once oil has 
> > been pressed out of the seeds) can be directly pelletized without further 
> > processing. It's pretty easy to pelletize, even with a small, cheaper (e.g. 
> > benchtop) pellet press. The mealy presscake still contains some of the oil 
> > (think coffee grounds) and it pelletizes well without worry over moisture 
> > content or having to use a binder.
> > 
> > The pellets burn in a TLUD similar to wood or other pellets, at least by 
> > visual observation and temperature recording. I have colleagues that have 
> > tried to make cooking briquettes with jatropha seedcake and had a very 
> > smoky, smouldery combustion. I believe there are concerns of some 
> > potentially toxic emissions (phorbol esters, other compounds?). I have not 
> > tested the emissions from TLUD charring jatropha pellets, but there was no 
> > visible smoke and the gasifier seemed to operate fine as it does with other 
> > types of pellets. It would be interesting to know if firing jatropha 
> > pellets in a TLUD destroys the phorbol esters and other problematic 
> > compounds instead of emitting them.
> > 
> > I first tried to char un-pelletized jatropha seedcake in the TLUD - because 
> > it is mealy like coffee grounds no draft could get through and it was a 
> > total fail - lots of smoke poured out! This brought the fire department to 
> > our Colorado backyard during a fire ban. Whoops.
> > 
> > Also FYI char made from TLUD jatropha pellets performed similar for 
> > herbicide uptake from simulated natural water as chars made in the same way 
> > from pine pellets, bagasse pellets, and bamboo pieces.
> > 
> > Josh
> > 
> > 
> > 
> > On Sat, Jan 19, 2013 at 12:29 PM, Jonathan Otto <[email protected]> 
> > wrote:
> > Otto,
> > 
> >  
> > 
> > Whole Jatropha seeds can be picked from hedges on-farm and used directly in 
> > our jiko safi gasification stove without any further effort (except maybe 
> > for some sun drying if harvested during a damp season) … the most 
> > decentralized, efficient sustainable fuel system I can imagine.
> > 
> >  
> > 
> > Sure, urban jiko safi users will need to buy their fuel seeds, so a 
> > commercial system for transport and retail sale of seed will be needed 
> > eventually, likely mimicking some aspects of the charcoal trade. But it’s 
> > just whole, unprocessed seed.
> > 
> >  
> > 
> > Concerning pelletized Jatropha fuel, I would like to understand the 
> > advantages you find in going through the costs and effort (including energy 
> > losses) of processing seeds to expel the oil, then probably milling the 
> > press cake and shells (?) to uniform size/texture, then extruding or 
> > otherwise forming the mixture into pellets, and finally distribute the 
> > fuel, some of which will go back to the same farmers that grew the Jatropha 
> > seed in the first place?
> > 
> >  
> > 
> > I know there are technical advantages to gasification of uniform-sized 
> > pellets, but it seems to me that round or ovoid shaped seeds like Jatropha, 
> > castor (I know, more poisons!), shea or croton megalocarpus provide this 
> > same advantage, without going through the pelletization process.  What am I 
> > missing?
> > 
> >  
> > 
> > Otto, the minor
> > 
> >  
> > 
> > P.S.  It's too late for me to retire 'on time'
> > 
> > From: [email protected]
> > To: [email protected]
> > Date: Sat, 19 Jan 2013 17:23:37 +0100
> > 
> > Subject: Re: [Stoves] Jatropha fruit as fuel?
> > 
> > Jonathan,
> > 
> > We have got some samples of pelletized jatropha shells and seeds from 
> > Zambia, after the oil has been extracted and we feel that is the way 
> > forward.
> > 
> > We will update you on the progress, so you will be albe to retire "on 
> > time".................:)
> > We are not so worried about PM in natural draft gasifiers, but thanks for 
> > the concern.
> > 
> > Otto........................
> > From: [email protected]
> > To: [email protected]
> > Date: Sat, 19 Jan 2013 09:03:35 -0500
> > Subject: Re: [Stoves] Jatropha fruit as fuel?
> > 
> > Otto-
> >  
> > You 'would guess' wrong. 
> >  
> > 'We should be very careful advising people' about such unsupported 
> > conclusions.
> >  
> > The challenges of gasifying oils found in seeds, notably the oils of 
> > Jatropha seed, in a cookstove are far different from working with most 
> > pellets formulations. 
> >  
> > I keenly look forward to news of your all-fuel stoves that will handle J 
> > seeds, and the results of your tests. I sincerely hope you develop this 
> > soon, so I can finally retire in peace.
> >  
> > Oh, and when you do tests, please include particulates in your emissions 
> > testing, so we can finally end all this hand wringing about 'these types of 
> > fuel'.
> >  
> > >From the cheeky other Otto,
> >  
> > Jonathan 
> > From: [email protected]
> > To: [email protected]
> > Date: Fri, 18 Jan 2013 23:23:48 +0100
> > Subject: Re: [Stoves] Jatropha fruit as fuel?
> > 
> > Dear stovers,
> > 
> > I would guess that "any" gasifier will burn jatropha seeds or pellets 
> > cleanly and efficient, as long as the moisture content are less than 10%.
> > 
> > We have in the pipeline to test a new design of natural draft gasifiers, 
> > using jatropha seeds and pellets, for emmissions and toxcic fumes.
> > 
> > We should be very carefull adviceing people using these types of fuel, 
> > before it has been carefully tested by independent institutions.
> > 
> > Have a nice weekend.
> > 
> > Otto (not the famous one..........:)
> > 
> > From: [email protected]
> > To: [email protected]
> > Date: Fri, 18 Jan 2013 10:19:11 -0500
> > Subject: Re: [Stoves] Jatropha fruit as fuel?
> > 
> > Dear Jonathan
> >  
> > I am interested in the general layout and dimensions of a stove that will 
> > burn the seeds well. Are you sharing at this time anything regarding the 
> > design?
> >  
> > Thanks
> > Crispin
> > ++++++++
> >  
> > Dear Joyce and stovers all,
> >  
> > My regrets for not responding to this request 6 months ago.  I admit that 
> > it got lost in my messy inbox which I have now reduced from 6000 messages 
> > to a mere 2400, and in the process uncovered Joyce's email.
> >  
> > Burning Jatropha seeds whole or in briquettes in open cooking arrangements 
> > is a bad idea.  It produces a smoky, smelly fire and probably exposes cooks 
> > to toxic emissions.  I even question burning Jatropha oil in lamps in 
> > enclosed areas for the same reason. Maybe others know of emissions studies.
> > [snip]
> > 
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> > 
> > 
> > -- 
> > Josh Kearns
> > PhD Candidate, Environmental Engineering
> > University of Colorado-Boulder
> > Visiting Researcher, North Carolina State University
> > 
> > Director of Science
> > Aqueous Solutions 
> > www.aqsolutions.org
> > 
> > Mobile: 720 989 3959 begin_of_the_skype_highlighting            720 989 
> > 3959      end_of_the_skype_highlighting begin_of_the_skype_highlighting     
> >        720 989 3959      end_of_the_skype_highlighting
> > Skype: joshkearns
> > 
> > 
> > 
> > 
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