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Brian,

I find that all those factors figure in.  

If your warp is exceptionally tight, it will tend to
create a longer (warp-direction) stitch.  Your thread
size is mainly important if you have different threads
for warp and weft; it can change how long your stitch
appears.  And how hard you beat, as well as how hard
you draw, will make a difference.

My Dad being an engineer, he sat and measured *my*
weaving, and determined that it's 3.1 times as long
warp-wise as it is wide.  So we made graph paper based
on that, and I use that proportion for all my
double-faced work.  I would suggest measuring the
proportion of the image you're reproducing, and
measure your own weaving, and see how much you need to
adjust to get where you want to be - or, how much to
adjust the pattern.  If it's not too major, it may fix
it to do something as simple as loosen or tighten your
band, or change to a smaller or larger weft.

Do you have a picture of your piece that we could look
at?  It's also possible that there's something
entirely different going on, like a difference in the
turning pattern or something. 


Michael

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