Jim wrote:

Charles wrote:

[blob over wire bond construction]
is also extremely unreliable, particularly WRT environmental effects
such as temperature changes, humidity, and atmospheric pollutants.
In my view, it is unsuitable for use in anything but dirt cheap, purely
disposable devices like greeting-card audio players and disposable
cameras.

Interestingly enough it *is* used in space flight hardware.  It is much
less expensive, lighter weight and easier to inspect than thick film
hybrids and similar schemes.

Very interesting.

I suspect that there is a wide variation in the material you blob on
there and so forth.

No doubt. I suspect also that space flight hardware doesn't use blobs on plain FR4. While one problem with the blob technique is the permeability of the blob material, another is the permeability of the substrate -- and FR4 is pretty bad in this regard.

It would not surprise me to find that space-qualified blob material is very different from consumer-grade blob material, and is actually *more* expensive than using consumer-grade packaged die would be (which would, of course, defeat the purpose of using it for consumer circuits).

I suppose in the vacuum of space permeability to gasses and humidity may be less of a problem than it is in Earth's atmosphere, so the blob may need to be the primary means to prevent ingress of gasses and humidity only from the time of construction until launch.

Makers of space flight hardware can also afford to spend more for materials with similar coefficients of thermal expansion than makers of consumer devices can.

Best regards,

Charles


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