Jimi,
As far as hazards..... don't forget to DUCK when you screw up a cast (I know 
from painful experience)! Other hazards would be just the health hazard from 
the lead, either from skin contact, fumes, or getting any water into the 
molten lead (BIGTIME splatter!)
   On a lot of the barbell eyed flys I tye, the eyes are there for hook 
orientation in the water. If I want the fly to ride point up, I'll put the 
eyes on the top of the hook. With casting the lead, from your mold, on the 
hook I would think that it would be like putting a tungston bead on the hook 
and it wouldn't change the way the hook rides. If you are just going for 
weight then it should work great.

just my $0.02 from the left coast,

Dave Wilson
http://www.wilsonsworld.org


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