Tom,

At least on mine: There is a nut holding the outer pulley on the shaft.
When I remove that there is a square nut on the shaft that the inner
pulley fits around.  I cannot remove the inner pulley.  It looks like
there is a keyway or woodruff key holding it on... I will review my
Haynes and Bentley tonite....

Thanks,

Chuck G.

-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Potter, Tom E
Sent: Friday, June 01, 2007 8:45 AM
To: Air-Cooled Volkswagen Discussion List
Subject: Re: [vintagvw] Generator Pully removal

I'm confused. I am not aware of any "inner" nut on a generator. Maybe
some of the later models were different. I will have to pass this off to
someone with more experience on the later models.

Tom Potter

-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Chuck Giannone
Sent: Friday, June 01, 2007 9:21 AM
To: Air-Cooled Volkswagen Discussion List
Subject: Re: [vintagvw] Generator Pully removal

Thanks Tom,

The outer pulley turns fine and so does the inner.  There are shims in
between but the inner nut on the shaft is holding the inner pulley in
and I can't get the nut off.  It looks like I need to hold the fan nut
somehow with a wrench then loosen the nut to pull off the inner
pulley....


Chuck G.



-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Potter, Tom E
Sent: Friday, June 01, 2007 8:11 AM
To: Air-Cooled Volkswagen Discussion List
Subject: Re: [vintagvw] Generator Pully removal

If the pulley gets loose, it can wear a groove in the shaft. If that
happens, the ear will hang in the groove and the pulley can't be removed
until you turn the ear to the correct position. This happened to me a
couple of years ago, and I am trying to remember exactly what
transpired.

BTW: Make sure an appropriate number of the outer washers are installed
on the shaft when you reinstall the pulley; otherwise, it will come
loose again. It will seem tight when you install it, but unless the
proper thickness of outer washers are installed it will shortly loosen.
Trust me on this one. :)

Tom Potter

-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Chuck Giannone
Sent: Friday, June 01, 2007 8:32 AM
To: [email protected]
Subject: [vintagvw] Generator Pully removal

Good Morning Volks,

 

On the way to work this morning I heard a "thunk" and then the generator
belt began to make a squeeling noise.  I checked it when I got to work
and noticed the rear (FIF) part of the pulley was rotating but the front
part of the pulley was not and the belt was rotating also.  I removed
the nut holding the rear part of the pulley on and saw that the larger
"ear" was missing.  The fan in the doghouse was still rotating so I'm
not too worried about losing cooling but I could not get the front part
of the pulley off.  I don't have my manuals here.

 

Is there a trick to getting off the front part of the pulley?  This is
on a 74, generator equipped, standard beetle

 

Thanks,

 

Chuck G.

74 Standard Beetle

My Daily Driver

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