----- Original Message -----
From: Horace Heffner <[email protected]>
Date: Thursday, August 13, 2009 11:59 am
Subject: [Vo]:BB motor filament heating test for Harry Veeder

> Maybe there was a bit of an anomaly here?
> 
> This is in regards to and an addendum to the Marinoff Ball Bearing  
> Motor experiments documented here:
> 
> http://www.mtaonline.net/~hheffner/HullMotor.pdf
> 
> At the request of vort Harry Veeder, I did a test to show how much  
> time it takes to heat up the resistor when the motor is running vs  
> when stopped.  I added a little green LED just below the filament 
> so  
> you can see exactly when the current comes on, and also provided a  
> clock to see the time.  Here it is:
> 
> http://www.youtube.com/watch?v=PWlVn-uqxig

hey that's great.
When I asked the question I had in the back of mind that some of the
electrical force which could have gone into heating the coil was
dissipated as mechanical energy when the motor was running. 

> Looks to me like about 8 seconds when the motor is running, and 
> about  
> 5 when stopped.  This at first glance appears to be yet another  
> indication this is an ordinary magnetic effect.  The reduction in  
> final current can be attributed to a back-emf. To some degree it  
> might also be attributed to non-conduction time when the motor is  
> running, but the scope traces have indicated pretty much full time  
> current conduction in all runs since the bearings were cleaned.
> 
> However, the current sense resistor voltage drop doesn't look like  
> what I'd expect.
> 
> http://www.mtaonline.net/~hheffner/HullRunningTrace.jpg
> 
> http://www.mtaonline.net/~hheffner/HullStoppedTrace.jpg
> 
> The traces show: (1) motor running, takes about 5 seconds to go 
> from  
> 7 V to 9.6 V, but about 9 seconds to heat orange,  (2) motor 
> stopped,  
> takes about 5 seconds to go from about 6 V to 10.8 V, and to heat  
> orange.
> 
> The difference in peak voltage makes sense in that the running 
> motor  
> peaks at 1.2 V less, so the back emf must be about 1.2 V.
> 
> However, the traces don't make sense with regards to how the 
> filament  
> heats.
> 
>    P = I^2 R = V^2/R
> 
> The resistance R = 0.0631 ohms cold.
> 
> So, at startup the running resistor heating power Prun and stopped  
> power Pstop are:
> 
>    Prun = (7 V)^2/(0.0631 ohms) = 777 watts
> 
>    Pstop = (6 V)^2/(0.0631 ohms) = 571 watts
> 
> The ratio is 1.36, with the running motor circuit initially 
> producing  
> more heating in the current sense resistor by a factor of
> 
>   Prun/Pstop = 777 W / 571 W = 1.36    !??
> 
> This is not what we would expect in that overall the resistor turns 
> 
> orange much faster when the motor is stopped.   By the time of 
> orange  
> glow, at resistor voltage and current equilibrium, we don't know 
> the  
> resistance, but the power ratio appears (assuming identical  
> resistance at similar temperature) to be:
> 
>   Prun/Pstop = (9.6 V)^2 / (10.8 V)^2 = 0.79
> 
> The equilibrium numbers make some sense in that 0.79 * (8 sec) = 
> 6.3  
> sec, though it is off quantitatively a bit in that the orange  
> temperature was reached in 5 seconds.
> 
> The initial power numbers made no sense to me in terms of the way 
> the  
> resistor acted though, and that has nothing to do with the  
> performance of the motor.  The resistor should heat according to 
> the  
> energy applied to it.
> 
> Finally it dawned on me.  The resistor was per-heated in the second 
> 
> run.  It started out with a higher resistance, but heated to orange 
> 
> faster, i.e. with less energy.  I ran a quick test.  Starting out  
> cold it took 8 seconds to heat the resistor to orange. Doing it  
> again, a few seconds later, it took only 3 seconds. The resistor  
> apparently takes a while to cool down even after it is no longer 
> red  
> or orange.

Were both these second tests of heating time conducted while the motor
was not running?

harry

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