I like where this is going, in addition to Jones’ suggestion
[snip] Why not start with nano-powder - compress it mildly and heat to 
the level of diffusion bonding,  and thereby forget about leaching? 
My first concern is that the the remaining pores might not be as small as 
we want; however, high-quality mateirials with no spaces (very few) have 
produced in high-vacuums.---We could mix two sets of nano-particles together
and leach, as before; this would give us more control over cavity shaps and 
sizes. But this means we are still looking for materials with a low heat of 
fusion---
OR If we can mix our materials as a powder then simply melt them in a ceramics
kiln---???
How about mixing the hydrogen with an inert gas and then circulating
 it through your powder so we limit the potential for combustion even if
 the powder reaches pyrophoric dimensions? You would want to flush an inert gas 
through the powder to get rid of oxygen, then flushPure Hydrogen through it.
The goal is 
to find a self assembly method with powder that avoids the huge milling 
costs involved with the Haisch Moddel prototype. Can you send a link to 
this?H-M are limited to the 100nm mechanical limit for milling so their 
Particle sizes only matter from the standpoint of providing lots of surface 
area for lots of Cavities to be formed.  Cavity sizes are extremely important.  
100 nm cavities are literally 10,000 in the Casimir Effect as 10 nm.
Scott
 
 
                                          
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