I had the identical issue. After verifying that all other hardware was correct and connectors mated fully, I added an additional thin lock washer on the jack behind the panel to take up the space. I'm sure it wasn't necessary, but the little gap bugged me.

73,
Josh W6XU

On 12/28/2012 2:51 PM, Rich wrote:
Hi all

I had nearly finished assembly when I picked up the unit and heard a rattle, 
process of elimination I found it in the front head unit and its the flat 
washer between the phones socket and the front panel plate itself. Even with 
the knurled nut screwed on the front, the flat washer is still loose - is that 
right??

With everything done up e.g. the DSP board etc it doesn't push it all together 
enough.

Just want to see if this is how it should be?

The page in the guide is 41,

Thanks


Rich
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