These are long reach 2 flute, they do flex a bit.  I suppose I could be
losing steps, but it always finishes pretty well at zero, not .1 off.

On Sat, Feb 11, 2012 at 11:06 PM, Jon Elson <el...@pico-systems.com> wrote:

> Erik Friesen wrote:
> > I have been puzzling over how to deal with double sided routing of 1"
> pvc.
> > Currently I am working on a 12" x 12" square area, with 10 work pieces
> > arrayed out.  Each part has a couple 1/8" zero holes that I use to line
> up
> > when I flip the pvc.  The problem lies in the fact that nothing really
> > comes out when I flip the pvc.  I am using G10l2P*R* to rotate the board
> > depending on a two point zero.  However, the points never are square with
> > each other, to the tune of .100 off at 10" from zero.  I have checked my
> > machine squareness and I believe it is less than .010 on a 12" piece.
>  All
> > I can figure out is that the 1/8 endmill is wandering enough to cause
> > this.  Does anyone with experience doing this have some points to offer?
> >
> Hmmm, very strange.  I don't use 1/8" HSS endmills, only carbide.  I
> know the HSS cutters
> can deflect, but no WAY can it deflect even .050" (half your error).
> Could the workpiece
> be slipping on the table?  Could the head of the machine be swinging on
> the round
> ram (if it is built like that?)  Why not cut one side and then go back
> and re-check the
> initial coordinate setup at the corner?  That will detect part slippage.
>
> And, of course, if this is a stepper machine, check for loss of steps
> after a long
> program.
>
> Jon
>
>
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