Re: [Emc-users] Two side routing

2012-02-13 Thread Erik Friesen
These are long reach 2 flute, they do flex a bit.  I suppose I could be
losing steps, but it always finishes pretty well at zero, not .1 off.

On Sat, Feb 11, 2012 at 11:06 PM, Jon Elson el...@pico-systems.com wrote:

 Erik Friesen wrote:
  I have been puzzling over how to deal with double sided routing of 1
 pvc.
  Currently I am working on a 12 x 12 square area, with 10 work pieces
  arrayed out.  Each part has a couple 1/8 zero holes that I use to line
 up
  when I flip the pvc.  The problem lies in the fact that nothing really
  comes out when I flip the pvc.  I am using G10l2P*R* to rotate the board
  depending on a two point zero.  However, the points never are square with
  each other, to the tune of .100 off at 10 from zero.  I have checked my
  machine squareness and I believe it is less than .010 on a 12 piece.
  All
  I can figure out is that the 1/8 endmill is wandering enough to cause
  this.  Does anyone with experience doing this have some points to offer?
 
 Hmmm, very strange.  I don't use 1/8 HSS endmills, only carbide.  I
 know the HSS cutters
 can deflect, but no WAY can it deflect even .050 (half your error).
 Could the workpiece
 be slipping on the table?  Could the head of the machine be swinging on
 the round
 ram (if it is built like that?)  Why not cut one side and then go back
 and re-check the
 initial coordinate setup at the corner?  That will detect part slippage.

 And, of course, if this is a stepper machine, check for loss of steps
 after a long
 program.

 Jon


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Re: [Emc-users] Two side routing

2012-02-13 Thread Erik Friesen
One thing that could be a factor I suppose..  I am using the probotix 40v
system, it uses a sla7078mr stepper driver.  There is no shielding on the
cables to the motor, and whenever I am routing plastic, if I run the vacuum
too close, static discharge does something somewhere, and the drivers, or
something fritzes until I cycle the power.

If indeed it is missing steps, I find it hard to accept that it is from
overpowering the system.  40ipm in plastic with a .125 bit at .2 depth
per pass isn't much.

On Mon, Feb 13, 2012 at 7:24 AM, Erik Friesen e...@aercon.net wrote:

 These are long reach 2 flute, they do flex a bit.  I suppose I could be
 losing steps, but it always finishes pretty well at zero, not .1 off.


 On Sat, Feb 11, 2012 at 11:06 PM, Jon Elson el...@pico-systems.comwrote:

 Erik Friesen wrote:
  I have been puzzling over how to deal with double sided routing of 1
 pvc.
  Currently I am working on a 12 x 12 square area, with 10 work pieces
  arrayed out.  Each part has a couple 1/8 zero holes that I use to line
 up
  when I flip the pvc.  The problem lies in the fact that nothing really
  comes out when I flip the pvc.  I am using G10l2P*R* to rotate the board
  depending on a two point zero.  However, the points never are square
 with
  each other, to the tune of .100 off at 10 from zero.  I have checked my
  machine squareness and I believe it is less than .010 on a 12 piece.
  All
  I can figure out is that the 1/8 endmill is wandering enough to cause
  this.  Does anyone with experience doing this have some points to offer?
 
 Hmmm, very strange.  I don't use 1/8 HSS endmills, only carbide.  I
 know the HSS cutters
 can deflect, but no WAY can it deflect even .050 (half your error).
 Could the workpiece
 be slipping on the table?  Could the head of the machine be swinging on
 the round
 ram (if it is built like that?)  Why not cut one side and then go back
 and re-check the
 initial coordinate setup at the corner?  That will detect part slippage.

 And, of course, if this is a stepper machine, check for loss of steps
 after a long
 program.

 Jon


 --
 Virtualization  Cloud Management Using Capacity Planning
 Cloud computing makes use of virtualization - but cloud computing
 also focuses on allowing computing to be delivered as a service.
 http://www.accelacomm.com/jaw/sfnl/114/51521223/
 ___
 Emc-users mailing list
 Emc-users@lists.sourceforge.net
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Re: [Emc-users] Two side routing

2012-02-11 Thread Jon Elson
Erik Friesen wrote:
 I have been puzzling over how to deal with double sided routing of 1 pvc.
 Currently I am working on a 12 x 12 square area, with 10 work pieces
 arrayed out.  Each part has a couple 1/8 zero holes that I use to line up
 when I flip the pvc.  The problem lies in the fact that nothing really
 comes out when I flip the pvc.  I am using G10l2P*R* to rotate the board
 depending on a two point zero.  However, the points never are square with
 each other, to the tune of .100 off at 10 from zero.  I have checked my
 machine squareness and I believe it is less than .010 on a 12 piece.  All
 I can figure out is that the 1/8 endmill is wandering enough to cause
 this.  Does anyone with experience doing this have some points to offer?
   
Hmmm, very strange.  I don't use 1/8 HSS endmills, only carbide.  I 
know the HSS cutters
can deflect, but no WAY can it deflect even .050 (half your error).  
Could the workpiece
be slipping on the table?  Could the head of the machine be swinging on 
the round
ram (if it is built like that?)  Why not cut one side and then go back 
and re-check the
initial coordinate setup at the corner?  That will detect part slippage.

And, of course, if this is a stepper machine, check for loss of steps 
after a long
program.

Jon

--
Virtualization  Cloud Management Using Capacity Planning
Cloud computing makes use of virtualization - but cloud computing 
also focuses on allowing computing to be delivered as a service.
http://www.accelacomm.com/jaw/sfnl/114/51521223/
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