Re: [Biofuel] Glycerine Settling Time

2007-08-13 Thread Keith Addison
Thanks Joe.

Hi Keith;

Most often the process comes to 95% or more complete and that is 
good enough for me ( personal choice) and doesn't give me wash 
problems either.  Maybe 20% of the time it only gets to somewhere 
around 90% and this is a problem.  It tends to be most likely to 
happen when the feedstock titrates with a result of higher than 5 
(this is titrating with KOH soln rather than NaOH) which is what I 
consider borderline for going acid-base. Settling time is not less 
than 12 hours for me. 
Sorry about snipping the remainder of your post, was trying to save bandwidth.
Off for the weekend now will check messages on Monday.
Hope you are having a good weekend. And also to those about to start 
the weekend.
Tirah
Joe

Keith Addison wrote:

Hi Joe



Hi Keith;

See my answers below.

Keith Addison wrote:



Well, settling time is free.

Acid-base aside, there's the two-stage base-base process, which quite
a lot of people use and like, but otherwise why do more than one
stage? Do you mean two separate stages, with a methanol test in
between? So you process it twice? Plus extra methanol.




No,- more like aiming for a single stage and then using the methanol
test right after the settling period (after draining the glycerol of
course) it gives you a chance to hit the reactor with another small
dose of methoxide if it wasn't quite a complete reaction. The test
also tells you how much to use.  There is no standardising the
process here since the feed is never the same twice.



I don't think anybody's feedstock is ever the same twice, unless
they're getting it from a food factory with a standardised operation.
No restaurant cooks exactly the same food in the same way two days
running.

Anyway, why should that mean changing anything but the amount of
catalyst needed? That's what titration is for, no? Certainly you can
standardise the other variables.



Rod decided to try a methanol test before washing, just for giggles
and it turned out to be a heluva good idea. You know right away if
you got a good reaction without having to waste all the time energy
and water washing and drying before doing a quality test and then
potenially having to reprocess.



Before you started using this extra stage, how often did you have to
reprocess? In your previous message it sounded like it happened
regularly, and it still sounds that way.



It turns out this looks just like a two step base -base type deal.
but more like 90% of it in one step and then a polishing step.
Sometimes if your process was good you don't need to do it, but if
it turns out you were not near enough to completion it's nice to
know right away. There's still methanol in the esters at that point
(before washing) so it's advantageous to push the process further at
that point if it is necessary.


Joe



This seems to raise more questions than provide answers. There were
also some other points in my reply to Tom, eg, how long do you let
the glycerin settle before draining it and embarking on the second
stage/polishing step or whatever?

I'll put the rest of my message back, below.

Please see my reply to Tom:

http://tinyurl.com/3ccqhwhttp://tinyurl.com/3ccqhw
[Biofuel] Glycerine Settling Time

Best

Keith




Hi Joe



Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever tried
dosing the batch again with a little methoxide?  After you remove
the glycerin it doesn't take much to get the last bit of the
reaction to go and settle out the remaining glycerin.  Of course
this is well known already.  Kenji and many others do straight base
catalysis as a two stage deal. You can do a methanol test of sorts
and the unreacted oil will settle out.  Then you can use the
measured amount of unreacted oil in the methanol test vial to
estimate the percentage unreacted oil in your batch and dose
accordingly with the stoichiometric amount of methoxide.  Assume
neutral oil for this calculation.  Rod and I do this regularly if
the batch fails the QT and it works like a charm.  Will save you
settling time in the long run.


Well, settling time is free.

Acid-base aside, there's the two-stage base-base process, which quite
a lot of people use and like, but otherwise why do more than one
stage? Do you mean two separate stages, with a methanol test in
between? So you process it twice? Plus extra methanol.

Why not do it in a single phase? Todd Swearingen once suggested this
here (discussing mixing pump sizes):



To judge an appropriate reaction time, pull an exact amount of fluid
(200 ml would suffice) out of the reaction stream every half-hour or
hour after an arbitrary initial ~1 hour reaction period.

Presuming that the contents of the reactor are kept homogenous from
the pump flow, the volume of the glycerol cocktail that settles out
of each sample will give you a fair gauge as to when your reaction
completed.

The suggestion would be to continue the reaction for ~1/2 hour
beyond the point where your glyc cocktail volume stabilized.


That works. 

Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Thomas Kelly
Hello to All,
 This is an attempt to get things in focus    for myself at least.

I think this topic started with Re:Biodiesel Quality Test
On 8/7/07  Mike W. stated that he allows his batches to settle for a week 
before washing; No problems with wash.

On 8/7/07
I agreed, stated an observation and asked question: 
 I have been wondering about something.
When I started making BD it would never pass the methanol quality test.
I inevitably got emulsions in the wash. Now, when I make BD for my 
oil-fired boiler, I use only about 16-17% (vol/vol) of methanol. The BD 
does not pass the quality test, but I don't have the same emulsion problems. 
Is it because I let it settle longer  (24+ hours vs 6 - 8 hrs)?
Does the presence of a small amount of glycerine/soaps make that much of a 
difference when trying to wash BD from an incomplete reaction?

On 8/7/07  Joe Street wrote:
Rod believes that glycerin settles slower in a poorly completed reaction.  I 
believe he is right.  And yes it only takes a little glycerin to emulsify your 
wash.

Question:
 If Mono- and Di- Glycerides are such effective emulsifiers, and they don't 
settle out with the glycerin mix, why don't they emulsify my poor quality 
(heating system)  BD? It seems that something in the glycerine cocktail (that 
does settle out) is the culpret.
 
Tom

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Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Thomas Kelly
Joe,

he took washed esters that passed the methanol test and added water and 
(of course) no emulsion when agitate

 I used veg oil and water. (No emulsion)
 Added Glycerin (split)  . failed to separate (emulsion?)

I'll go back and test BD   .   will actually do measurements and 
everything.
   Tom
  - Original Message - 
  From: Joe Street 
  To: biofuel@sustainablelists.org 
  Sent: Friday, August 10, 2007 9:45 AM
  Subject: Re: [Biofuel] Glycerine Settling Time


  Hi Jan;

  Ok your post agrees with what Andres said.  So how do we explain Tom's 
experiment then?  To recap (Tom correct me if I miss something here) he took 
washed esters that passed the methanol test and added water and (of course) no 
emulsion when agitated. Whatever mono and diglycerides were in the esters were 
small but present I assume, but yet no emusion. Then added some small quantity 
of glycerol ( which had been separated from the soaps, FFA and salts) and 
agitated again and did get an emulsion.  I have had the feeling glycerin has 
usually been the cause of emulsion problems when I have had them.  No doubt a 
poorly reacted batch is much more likely to have the problem but is that really 
due to the glycerides or is it glycerin which hasn't settled.  Remember we 
started this discussion that the glycerin settles much slower in a poorly 
completed run.

  BTW as an addition to this discussion look what someone just posted on my 
yahoo group!  Using glycerin cocktail to BREAK an emulsion.  Now that's 
radical!!?? 

  http://www.biodieselcommunity.org/breakingemulsions/

  Joe

  Jan Warnqvist wrote:

Hi evereybody. I feel obliged to enter this discussion. Pure glycerine is 
not a good emulsifier due to the fact that there are three OH-groups and 
that the carbon s in the first  and third positions are surronded by two 
hydrogene atoms. This makes the glycerine hydrophilic in five places 
alltogether. However, the mono- and diglycerides are excellent emulsifiers. 
Only small amounts of these are sufficient to create stable emulsions. Would 
somebody agree with me on that ?

Jan Warnqvist
- Original Message - 
From: Keith Addison [EMAIL PROTECTED]
To: biofuel@sustainablelists.org
Sent: Friday, August 10, 2007 9:53 AM
Subject: Re: [Biofuel] Glycerine Settling Time


  Hi Tom

Hi Keith,

  Then if you do one-litre test batches first, especially with iffy
batches of oil,
Ops.

I took Joe's point to be: If you have to re-process it is possible to
use info from the QT to determine how much (how little) methanol you'll 
need
to use.
  I also took that point, there were others though. It's a useful
method, cheaper reprocessing, but I think we all agree that
reprocessing itself is to be avoided if at all possible. Or I thought
we did anyway.

I think that both Joe and myself have standardize(d) the process
so that passing the QT is the rule, not the exception.
  That's not what Joe said:

It makes sense. Glycerin is an emulsifier.  Have you ever tried
dosing the batch again with a little methoxide?  After you remove
the glycerin it doesn't take much to get the last bit of the
reaction to go and settle out the remaining glycerin.  Of course
this is well known already.  Kenji and many others do straight base
catalysis as a two stage deal. You can do a methanol test of sorts
and the unreacted oil will settle out.  Then you can use the
measured amount of unreacted oil in the methanol test vial to
estimate the percentage unreacted oil in your batch and dose
accordingly with the stoichiometric amount of methoxide.  Assume
neutral oil for this calculation.  Rod and I do this regularly if
the batch fails the QT and it works like a charm.  Will save you
settling time in the long run.
  Rod and I do this regularly if the batch fails the QT and it works
like a charm. That if makes it a little ambiguous, but the
regularly bit puts a question-mark on what's the rule and what's
the exception.

Kenji and many others do straight base catalysis as a two stage deal.

Less methanol notwithstanding, my question remains - why reprocess,
as a standard procedure, instead of avoiding the problem in the first
place?

Could be wrong, but it sounds like Kenji and others might be doing
this rather than doing a titration - you know the old line: There's
no need for titration, just use 6.25 g. And then using the methanol
test to try to fix the regularly ensuing disaster. A different
version of that here in Japan is to put the stuff through a
centrifuge, though the product still doesn't pass any quality test or
standards test.

What you describe is much the same as what I described, doing
(whatever) tests during the processing, adjusting accordingly and
conducting the whole thing as a single stage.

From Joe's replies so far I can't tell if he (and Rod, and Kenji and
many others) are doing it that way or not, but it seems not:

Your

Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Joe Street



Jan Warnqvist wrote:


Hello Joe.
There were probably small amounts of mono- and diglycerides left in 
the biodiesel, and/or possibly soaps which together are excellent 
emulsifiers.


So then one would expect that the water added and shaken would emulsify 
due to those mono and di-glycerides, but it didn't happen.

What's up with that?

A strong acid will divide the glycerides into fatty acids and 
glycerine ,and the soaps into salts and fatty acids, which then goes 
into a fat phanse and an aquaeus phase, possibly with the salts in the 
bottom.'

Best regards
Jan

- Original Message -
*From:* Joe Street mailto:[EMAIL PROTECTED]
*To:* biofuel@sustainablelists.org
mailto:biofuel@sustainablelists.org
*Sent:* Friday, August 10, 2007 3:45 PM
*Subject:* Re: [Biofuel] Glycerine Settling Time

Hi Jan;

Ok your post agrees with what Andres said.  So how do we explain
Tom's experiment then?  To recap (Tom correct me if I miss
something here) he took washed esters that passed the methanol
test and added water and (of course) no emulsion when agitated.
Whatever mono and diglycerides were in the esters were small but
present I assume, but yet no emusion. Then added some small
quantity of glycerol ( which had been separated from the soaps,
FFA and salts) and agitated again and did get an emulsion.  I have
had the feeling glycerin has usually been the cause of emulsion
problems when I have had them.  No doubt a poorly reacted batch is
much more likely to have the problem but is that really due to the
glycerides or is it glycerin which hasn't settled.  Remember we
started this discussion that the glycerin settles much slower in a
poorly completed run.

BTW as an addition to this discussion look what someone just
posted on my yahoo group!  Using glycerin cocktail to BREAK an
emulsion.  Now that's radical!!??

http://www.biodieselcommunity.org/breakingemulsions/

Joe

Jan Warnqvist wrote:

Hi evereybody. I feel obliged to enter this discussion. Pure glycerine is 
not a good emulsifier due to the fact that there are three OH-groups and 
that the carbon s in the first  and third positions are surronded by two 
hydrogene atoms. This makes the glycerine hydrophilic in five places 
alltogether. However, the mono- and diglycerides are excellent emulsifiers. 
Only small amounts of these are sufficient to create stable emulsions. Would 
somebody agree with me on that ?


Jan Warnqvist
- Original Message - 
From: Keith Addison [EMAIL PROTECTED]

To: biofuel@sustainablelists.org
Sent: Friday, August 10, 2007 9:53 AM
Subject: Re: [Biofuel] Glycerine Settling Time


 


Hi Tom

   


Hi Keith,

 


Then if you do one-litre test batches first, especially with iffy
batches of oil,
   


Ops.

   I took Joe's point to be: If you have to re-process it is possible to
use info from the QT to determine how much (how little) methanol you'll 
need

to use.
 


I also took that point, there were others though. It's a useful
method, cheaper reprocessing, but I think we all agree that
reprocessing itself is to be avoided if at all possible. Or I thought
we did anyway.

   


   I think that both Joe and myself have standardize(d) the process
so that passing the QT is the rule, not the exception.
 


That's not what Joe said:

   


It makes sense. Glycerin is an emulsifier.  Have you ever tried
dosing the batch again with a little methoxide?  After you remove
the glycerin it doesn't take much to get the last bit of the
reaction to go and settle out the remaining glycerin.  Of course
this is well known already.  Kenji and many others do straight base
catalysis as a two stage deal. You can do a methanol test of sorts
and the unreacted oil will settle out.  Then you can use the
measured amount of unreacted oil in the methanol test vial to
estimate the percentage unreacted oil in your batch and dose
accordingly with the stoichiometric amount of methoxide.  Assume
neutral oil for this calculation.  Rod and I do this regularly if
the batch fails the QT and it works like a charm.  Will save you
settling time in the long run.
 


Rod and I do this regularly if the batch fails the QT and it works
like a charm. That if makes it a little ambiguous, but the
regularly bit puts a question-mark on what's the rule and what's
the exception.

Kenji and many others do straight base catalysis as a two stage deal.

Less methanol notwithstanding, my question remains - why reprocess,
as a standard procedure, instead of avoiding the problem in the first
place?

Could be wrong, but it sounds like Kenji and others might be doing
this rather than doing a titration - you know the old line: There's
no need for titration, just use 6.25 g. And then using the methanol
test to try to fix the regularly ensuing disaster. A different
version of that here in Japan is to put the stuff through a
centrifuge, though the product

Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Thomas Kelly
Keith,
You wrote:
 I think this is a misunderstanding. I didn't say what you say below,
 standardized; can't fail, and I didn't mean that standardising the
 process means there's no need for tests,

 I apologize for a poor choice of wording suggesting a 
misunderstanding.

 You are unquestionably a proponent of quality testing.
 -Tweak the process to get consistently good BD.
 -How do you know you have succeeded in tweaking just right? QT
 -QT each batch
 Who did I learn this from?

Re: Big lunch
You and Robert inspired me last summer to grow more edibles. I had moved 
towards flowers. Now I grow more of what I eat, and I'm eating pretty good.
 A short while back there was discussion of growing fruits/veggies on 
lawns, side yards, etc. I mention what I had for lunch or dinner just to 
keep the thought alive. You can grow good food even on a little patch of 
land.
The experience is priceless.

poached Muscovy egg and stir-fried Swiss chard in the offing...
 M Mm Mm
 I'm getting hungry
  Tom



- Original Message - 
From: Keith Addison [EMAIL PROTECTED]
To: biofuel@sustainablelists.org
Sent: Friday, August 10, 2007 3:53 AM
Subject: Re: [Biofuel] Glycerine Settling Time


 Hi Tom

Hi Keith,

  Then if you do one-litre test batches first, especially with iffy
  batches of oil,

Ops.

 I took Joe's point to be: If you have to re-process it is possible to
use info from the QT to determine how much (how little) methanol you'll 
need
to use.

 I also took that point, there were others though. It's a useful
 method, cheaper reprocessing, but I think we all agree that
 reprocessing itself is to be avoided if at all possible. Or I thought
 we did anyway.

 I think that both Joe and myself have standardize(d) the process
so that passing the QT is the rule, not the exception.

 That's not what Joe said:

 It makes sense. Glycerin is an emulsifier.  Have you ever tried
 dosing the batch again with a little methoxide?  After you remove
 the glycerin it doesn't take much to get the last bit of the
 reaction to go and settle out the remaining glycerin.  Of course
 this is well known already.  Kenji and many others do straight base
 catalysis as a two stage deal. You can do a methanol test of sorts
 and the unreacted oil will settle out.  Then you can use the
 measured amount of unreacted oil in the methanol test vial to
 estimate the percentage unreacted oil in your batch and dose
 accordingly with the stoichiometric amount of methoxide.  Assume
 neutral oil for this calculation.  Rod and I do this regularly if
 the batch fails the QT and it works like a charm.  Will save you
 settling time in the long run.

 Rod and I do this regularly if the batch fails the QT and it works
 like a charm. That if makes it a little ambiguous, but the
 regularly bit puts a question-mark on what's the rule and what's
 the exception.

 Kenji and many others do straight base catalysis as a two stage deal.

 Less methanol notwithstanding, my question remains - why reprocess,
 as a standard procedure, instead of avoiding the problem in the first
 place?

 Could be wrong, but it sounds like Kenji and others might be doing
 this rather than doing a titration - you know the old line: There's
 no need for titration, just use 6.25 g. And then using the methanol
 test to try to fix the regularly ensuing disaster. A different
 version of that here in Japan is to put the stuff through a
 centrifuge, though the product still doesn't pass any quality test or
 standards test.

 What you describe is much the same as what I described, doing
 (whatever) tests during the processing, adjusting accordingly and
 conducting the whole thing as a single stage.

 From Joe's replies so far I can't tell if he (and Rod, and Kenji and
 many others) are doing it that way or not, but it seems not:

 Your question (and mine): Don't you have to heat up the whole batch
 again? (Time and energy)

 Joe's reply: This is all done right after draining the glycerin.  I
 leave the heater on during this period.  Do the rough QT right away
 before wash test.

 Rough QT? Anyway, how long is it settling before he drains the glyc?

 I run a QT towards the end of the reaction because I do not want to
re-process.

 Indeed not.

It takes me a few minutes and I like the certainty of knowing
the BD is good before I pump it into my settling tank.
 If the test should fail when I'm making a batch for my car, I could 
 use
Joe's suggestion to help me better approximate the amount of methanol to
add.

 If the process has been standardized, why bother?

 I think this is a misunderstanding. I didn't say what you say below,
 standardized; can't fail, and I didn't mean that standardising the
 process means there's no need for tests, whether in-process tests or
 1-litre test batches or whatever. Anything can

Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Keith Addison
Hi Joe

Hi Keith;

See my answers below.

Keith Addison wrote:


Well, settling time is free.

Acid-base aside, there's the two-stage base-base process, which quite
a lot of people use and like, but otherwise why do more than one
stage? Do you mean two separate stages, with a methanol test in
between? So you process it twice? Plus extra methanol.


No,- more like aiming for a single stage and then using the methanol 
test right after the settling period (after draining the glycerol of 
course) it gives you a chance to hit the reactor with another small 
dose of methoxide if it wasn't quite a complete reaction. The test 
also tells you how much to use.  There is no standardising the 
process here since the feed is never the same twice.

I don't think anybody's feedstock is ever the same twice, unless 
they're getting it from a food factory with a standardised operation. 
No restaurant cooks exactly the same food in the same way two days 
running.

Anyway, why should that mean changing anything but the amount of 
catalyst needed? That's what titration is for, no? Certainly you can 
standardise the other variables.

Rod decided to try a methanol test before washing, just for giggles 
and it turned out to be a heluva good idea. You know right away if 
you got a good reaction without having to waste all the time energy 
and water washing and drying before doing a quality test and then 
potenially having to reprocess.

Before you started using this extra stage, how often did you have to 
reprocess? In your previous message it sounded like it happened 
regularly, and it still sounds that way.

It turns out this looks just like a two step base -base type deal. 
but more like 90% of it in one step and then a polishing step. 
Sometimes if your process was good you don't need to do it, but if 
it turns out you were not near enough to completion it's nice to 
know right away. There's still methanol in the esters at that point 
(before washing) so it's advantageous to push the process further at 
that point if it is necessary.


Joe

This seems to raise more questions than provide answers. There were 
also some other points in my reply to Tom, eg, how long do you let 
the glycerin settle before draining it and embarking on the second 
stage/polishing step or whatever?

I'll put the rest of my message back, below.

Please see my reply to Tom:

http://tinyurl.com/3ccqhw
[Biofuel] Glycerine Settling Time

Best

Keith


Hi Joe

 Tom;
 
 It makes sense. Glycerin is an emulsifier.  Have you ever tried
 dosing the batch again with a little methoxide?  After you remove
 the glycerin it doesn't take much to get the last bit of the
 reaction to go and settle out the remaining glycerin.  Of course
 this is well known already.  Kenji and many others do straight base
 catalysis as a two stage deal. You can do a methanol test of sorts
 and the unreacted oil will settle out.  Then you can use the
 measured amount of unreacted oil in the methanol test vial to
 estimate the percentage unreacted oil in your batch and dose
 accordingly with the stoichiometric amount of methoxide.  Assume
 neutral oil for this calculation.  Rod and I do this regularly if
 the batch fails the QT and it works like a charm.  Will save you
 settling time in the long run.

Well, settling time is free.

Acid-base aside, there's the two-stage base-base process, which quite
a lot of people use and like, but otherwise why do more than one
stage? Do you mean two separate stages, with a methanol test in
between? So you process it twice? Plus extra methanol.

Why not do it in a single phase? Todd Swearingen once suggested this
here (discussing mixing pump sizes):

 To judge an appropriate reaction time, pull an exact amount of fluid
 (200 ml would suffice) out of the reaction stream every half-hour or
 hour after an arbitrary initial ~1 hour reaction period.
 
 Presuming that the contents of the reactor are kept homogenous from
 the pump flow, the volume of the glycerol cocktail that settles out
 of each sample will give you a fair gauge as to when your reaction
 completed.
 
 The suggestion would be to continue the reaction for ~1/2 hour
 beyond the point where your glyc cocktail volume stabilized.

That works. Then, surely, you can standardise the process, with the
only variable the amount of lye according to the titration level.
Then if you do one-litre test batches first, especially with iffy
batches of oil, and you have a clear idea of how your test-batch
processing relates to your full-scale processing, life should be
easier and there shouldn't be any batches failing the QT.

What did I miss?


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Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Keith Addison
 it comes to broad 
horizons. But quite often it's quicker just to amble on out and eat a 
bit of garden in the meantime, and pin one's hopes on a big dinner. 
On the other hand, I think there just might be some poached Muscovy 
egg and stir-fried Swiss chard in the offing... Man, it's going to be 
hard ever to go back to the city life.

All best

Keith


Tom

- Original Message -
From: Keith Addison [EMAIL PROTECTED]
To: biofuel@sustainablelists.org
Sent: Thursday, August 09, 2007 3:36 PM
Subject: Re: [Biofuel] Glycerine Settling Time


  Hi Joe
 
 Tom;
 
 It makes sense. Glycerin is an emulsifier.  Have you ever tried
 dosing the batch again with a little methoxide?  After you remove
 the glycerin it doesn't take much to get the last bit of the
 reaction to go and settle out the remaining glycerin.  Of course
 this is well known already.  Kenji and many others do straight base
 catalysis as a two stage deal. You can do a methanol test of sorts
 and the unreacted oil will settle out.  Then you can use the
 measured amount of unreacted oil in the methanol test vial to
 estimate the percentage unreacted oil in your batch and dose
 accordingly with the stoichiometric amount of methoxide.  Assume
 neutral oil for this calculation.  Rod and I do this regularly if
 the batch fails the QT and it works like a charm.  Will save you
 settling time in the long run.
 
  Well, settling time is free.
 
  Acid-base aside, there's the two-stage base-base process, which quite
  a lot of people use and like, but otherwise why do more than one
  stage? Do you mean two separate stages, with a methanol test in
  between? So you process it twice? Plus extra methanol.
 
  Why not do it in a single phase? Todd Swearingen once suggested this
  here (discussing mixing pump sizes):
 
 To judge an appropriate reaction time, pull an exact amount of fluid
 (200 ml would suffice) out of the reaction stream every half-hour or
 hour after an arbitrary initial ~1 hour reaction period.
 
 Presuming that the contents of the reactor are kept homogenous from
 the pump flow, the volume of the glycerol cocktail that settles out
 of each sample will give you a fair gauge as to when your reaction
 completed.
 
 The suggestion would be to continue the reaction for ~1/2 hour
 beyond the point where your glyc cocktail volume stabilized.
 
  That works. Then, surely, you can standardise the process, with the
  only variable the amount of lye according to the titration level.
  Then if you do one-litre test batches first, especially with iffy
  batches of oil, and you have a clear idea of how your test-batch
  processing relates to your full-scale processing, life should be
  easier and there shouldn't be any batches failing the QT.
 
  What did I miss?
 
 Big skies
 
  :-) And broad horizons.
 
  Keith
 
 
 
 Joe
 
 Thomas Kelly wrote:
 
 Joe,
 
  I took a sample from my latest batch of BD destined for my
 boiler (failed QT; but very little residue dropped out). It had
 settled for almost 10 hrs.
 That was yesterday morning. Today there is a small, but
 noticable, bit of glycerine on the bottom. More settled out after
 the initial 10 hrs of settling.
 
  I don't have any results with good BD to compare it with.
 
  If it turns out that glycerine settles out slower from
 incomplete vs complete reactions, it would answer the question I
 asked about getting emulsions when I washed low quality BD after
 letting it settle overnight, but not getting emulsions when it
 settled for a few days to a week.
  It would also help with a friendly disagreement I have with a
 friend. He seems to think that unreacted glycerides will settle out
 of the BD given time. He has taken to going with about 16%
 (vol/vol) of methanol in his batches.
 His logic:
   Unreacted oil causes emulsions, right?
   The emulsions I get in the first wash after settling the
 BD overnight are due to the unreacted oil?
  When I let it settle for a week or more I don't get
 emulsions, therefore the unreacted oil must have settled out.
 
 More likely:
  Some unreacted glycerides are still there, but after a week of
 settling more of the glycerine has settled out. Even a small amount
 of glycerine compound the emulsifying effects of the unreacted
 glycerides   .   Yes?
 
 By the way, I always ask him Did you do a quality test?
   His answer:  Oops, I forgot.
 
  Thanks Joe    and Rod . for bringing this to my attention
  A push to make a lot of BD for heat is just around the corner.
 It might be best to include more settling time in the schedule.
 
 Tom
 
 
 
 - Original Message -
 From: mailto:[EMAIL PROTECTED]Joe Street
 To: mailto:biofuel@sustainablelists.orgbiofuel@sustainablelists.org
 Sent: Tuesday, August 07, 2007 3:02 PM
 Subject: Re: [Biofuel] Biofuel Quality Test
 
 Hey Tom;
 
 Take a sample from your fuel after settling 6-8

Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Keith Addison
Hi Tom

Keith,
You wrote:
  I think this is a misunderstanding. I didn't say what you say below,
  standardized; can't fail, and I didn't mean that standardising the
  process means there's no need for tests,

 I apologize for a poor choice of wording suggesting a
misunderstanding.

Thankyou Tom, but mea culpa, I could have been clearer about it but 
it was late and I was whacked.

 You are unquestionably a proponent of quality testing.
 -Tweak the process to get consistently good BD.
 -How do you know you have succeeded in tweaking just right? QT
 -QT each batch
 Who did I learn this from?

:-) Who did I learn it from? Partly from some really bad examples 
that I think you're aware of, but mostly from the collective wisdom 
of the Biofuel list. To which you contribute a great deal. I guess we 
all owe each other eh?

Re: Big lunch
You and Robert inspired me last summer to grow more edibles.

Then Robert and I will go to heaven! (And so will you!)

I had moved
towards flowers. Now I grow more of what I eat, and I'm eating pretty good.
 A short while back there was discussion of growing fruits/veggies on
lawns, side yards, etc. I mention what I had for lunch or dinner just to
keep the thought alive. You can grow good food even on a little patch of
land.
The experience is priceless.

Indeed it is. Thankyou for keeping the thought alive, please don't stop.

poached Muscovy egg and stir-fried Swiss chard in the offing...
 M Mm Mm
 I'm getting hungry

:-) I'm getting sleepy! Later...

Best

Keith


  Tom



- Original Message -
From: Keith Addison [EMAIL PROTECTED]
To: biofuel@sustainablelists.org
Sent: Friday, August 10, 2007 3:53 AM
Subject: Re: [Biofuel] Glycerine Settling Time


  Hi Tom
 
 Hi Keith,
 
   Then if you do one-litre test batches first, especially with iffy
   batches of oil,
 
 Ops.
 
  I took Joe's point to be: If you have to re-process it is possible to
 use info from the QT to determine how much (how little) methanol you'll
 need
 to use.
 
  I also took that point, there were others though. It's a useful
  method, cheaper reprocessing, but I think we all agree that
  reprocessing itself is to be avoided if at all possible. Or I thought
  we did anyway.
 
  I think that both Joe and myself have standardize(d) the process
 so that passing the QT is the rule, not the exception.
 
  That's not what Joe said:
 
  It makes sense. Glycerin is an emulsifier.  Have you ever tried
  dosing the batch again with a little methoxide?  After you remove
  the glycerin it doesn't take much to get the last bit of the
  reaction to go and settle out the remaining glycerin.  Of course
  this is well known already.  Kenji and many others do straight base
  catalysis as a two stage deal. You can do a methanol test of sorts
  and the unreacted oil will settle out.  Then you can use the
  measured amount of unreacted oil in the methanol test vial to
  estimate the percentage unreacted oil in your batch and dose
  accordingly with the stoichiometric amount of methoxide.  Assume
  neutral oil for this calculation.  Rod and I do this regularly if
  the batch fails the QT and it works like a charm.  Will save you
  settling time in the long run.
 
  Rod and I do this regularly if the batch fails the QT and it works
  like a charm. That if makes it a little ambiguous, but the
  regularly bit puts a question-mark on what's the rule and what's
  the exception.
 
  Kenji and many others do straight base catalysis as a two stage deal.
 
  Less methanol notwithstanding, my question remains - why reprocess,
  as a standard procedure, instead of avoiding the problem in the first
  place?
 
  Could be wrong, but it sounds like Kenji and others might be doing
  this rather than doing a titration - you know the old line: There's
  no need for titration, just use 6.25 g. And then using the methanol
  test to try to fix the regularly ensuing disaster. A different
  version of that here in Japan is to put the stuff through a
  centrifuge, though the product still doesn't pass any quality test or
  standards test.
 
  What you describe is much the same as what I described, doing
  (whatever) tests during the processing, adjusting accordingly and
  conducting the whole thing as a single stage.
 
  From Joe's replies so far I can't tell if he (and Rod, and Kenji and
  many others) are doing it that way or not, but it seems not:
 
  Your question (and mine): Don't you have to heat up the whole batch
  again? (Time and energy)
 
  Joe's reply: This is all done right after draining the glycerin.  I
  leave the heater on during this period.  Do the rough QT right away
  before wash test.
 
  Rough QT? Anyway, how long is it settling before he drains the glyc?
 
  I run a QT towards the end of the reaction because I do not want to
 re-process

Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Jan Warnqvist
Hi evereybody. I feel obliged to enter this discussion. Pure glycerine is 
not a good emulsifier due to the fact that there are three OH-groups and 
that the carbon s in the first  and third positions are surronded by two 
hydrogene atoms. This makes the glycerine hydrophilic in five places 
alltogether. However, the mono- and diglycerides are excellent emulsifiers. 
Only small amounts of these are sufficient to create stable emulsions. Would 
somebody agree with me on that ?

Jan Warnqvist
- Original Message - 
From: Keith Addison [EMAIL PROTECTED]
To: biofuel@sustainablelists.org
Sent: Friday, August 10, 2007 9:53 AM
Subject: Re: [Biofuel] Glycerine Settling Time


 Hi Tom

Hi Keith,

  Then if you do one-litre test batches first, especially with iffy
  batches of oil,

Ops.

 I took Joe's point to be: If you have to re-process it is possible to
use info from the QT to determine how much (how little) methanol you'll 
need
to use.

 I also took that point, there were others though. It's a useful
 method, cheaper reprocessing, but I think we all agree that
 reprocessing itself is to be avoided if at all possible. Or I thought
 we did anyway.

 I think that both Joe and myself have standardize(d) the process
so that passing the QT is the rule, not the exception.

 That's not what Joe said:

 It makes sense. Glycerin is an emulsifier.  Have you ever tried
 dosing the batch again with a little methoxide?  After you remove
 the glycerin it doesn't take much to get the last bit of the
 reaction to go and settle out the remaining glycerin.  Of course
 this is well known already.  Kenji and many others do straight base
 catalysis as a two stage deal. You can do a methanol test of sorts
 and the unreacted oil will settle out.  Then you can use the
 measured amount of unreacted oil in the methanol test vial to
 estimate the percentage unreacted oil in your batch and dose
 accordingly with the stoichiometric amount of methoxide.  Assume
 neutral oil for this calculation.  Rod and I do this regularly if
 the batch fails the QT and it works like a charm.  Will save you
 settling time in the long run.

 Rod and I do this regularly if the batch fails the QT and it works
 like a charm. That if makes it a little ambiguous, but the
 regularly bit puts a question-mark on what's the rule and what's
 the exception.

 Kenji and many others do straight base catalysis as a two stage deal.

 Less methanol notwithstanding, my question remains - why reprocess,
 as a standard procedure, instead of avoiding the problem in the first
 place?

 Could be wrong, but it sounds like Kenji and others might be doing
 this rather than doing a titration - you know the old line: There's
 no need for titration, just use 6.25 g. And then using the methanol
 test to try to fix the regularly ensuing disaster. A different
 version of that here in Japan is to put the stuff through a
 centrifuge, though the product still doesn't pass any quality test or
 standards test.

 What you describe is much the same as what I described, doing
 (whatever) tests during the processing, adjusting accordingly and
 conducting the whole thing as a single stage.

 From Joe's replies so far I can't tell if he (and Rod, and Kenji and
 many others) are doing it that way or not, but it seems not:

 Your question (and mine): Don't you have to heat up the whole batch
 again? (Time and energy)

 Joe's reply: This is all done right after draining the glycerin.  I
 leave the heater on during this period.  Do the rough QT right away
 before wash test.

 Rough QT? Anyway, how long is it settling before he drains the glyc?

 I run a QT towards the end of the reaction because I do not want to
re-process.

 Indeed not.

It takes me a few minutes and I like the certainty of knowing
the BD is good before I pump it into my settling tank.
 If the test should fail when I'm making a batch for my car, I could 
 use
Joe's suggestion to help me better approximate the amount of methanol to
add.

 If the process has been standardized, why bother?

 I think this is a misunderstanding. I didn't say what you say below,
 standardized; can't fail, and I didn't mean that standardising the
 process means there's no need for tests, whether in-process tests or
 1-litre test batches or whatever. Anything can fail. I'm all in
 favour of any tests that are helpful at any stage. So I agree with
 all you say here.

 Indeed, whatever rough might mean, using the methanol test to
 fine-tune the amount of extra methanol needed for reprocessing is a
 useful technique.

 But I'm not in favour of using reprocessing as a standard method,
 which, pending a better explanation, seems to be what's being
 proposed here.

As you say:

 there shouldn't be any batches failing the QT.

 I've had a few failed batches in the past year. It seems to happen 
 when
I think I have it all figured out; standardized; can't fail. On one 
occasion
the pump was making a bit of a funny noise when I

Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Keith Addison
Andres,
 Emulsifiers contains a clear lipofilic and hidrofilic zones in 
the molecule.

In mono- and di- glycerides the glycerin supplies the hydrophilic zone
and the fatty acid chain(s) supply the hydrophobic (lipophilic) zones.

The -OH groups in the glycerin give it regions of charge making it 
hydrophilic.
In an aquous solution wouldn't these groups rotate towards the water 
exposing  hydrocarbons (hydrophobic) to the BD?

 I just tried forming an emulsion with veg oil and tap water. 
The oil rose to the top.
 I added glycerine that was split from the glycerine cocktail 
using Phosphoric Acid. It has no soaps, FFA's, methanol or 
KOH. I shook the bottle and the oil and water did not separate 
.  an emulsion?
I then added some vinegar. The emulsion broke.

Glycerine seems to be an emulsifier.
Am I missing something?
 Tom

Maybe it's worth trying it again and seeing how long it stays emulsified.

Best

Keith


- Original Message -
From: mailto:[EMAIL PROTECTED]Andres Secco
To: mailto:biofuel@sustainablelists.orgbiofuel@sustainablelists.org
Sent: Thursday, August 09, 2007 1:55 PM
Subject: Re: [Biofuel] Glycerine Settling Time

Joe,
For the sake of precise concepts, gliceryn is NOT an emulsifier. 
Emulsifiers contains a clear lipofilic and hidrofilic zones in the 
molecule. Which is an emulsifier is the partially reacted mono or 
di-glicerides, but in a crystal clear liquid there are not emulsions 
or dispersions.
Glycerin is dissolved in the BD and separates from the liquid BD 
phase with time.

- Original Message -
From: mailto:[EMAIL PROTECTED]Joe Street
To: mailto:biofuel@sustainablelists.orgbiofuel@sustainablelists.org
Sent: Thursday, August 09, 2007 11:30 AM
Subject: Re: [Biofuel] Glycerine Settling Time

Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever tried 
dosing the batch again with a little methoxide?  After you remove 
the glycerin it doesn't take much to get the last bit of the 
reaction to go and settle out the remaining glycerin.  Of course 
this is well known already.  Kenji and many others do straight base 
catalysis as a two stage deal. You can do a methanol test of sorts 
and the unreacted oil will settle out.  Then you can use the 
measured amount of unreacted oil in the methanol test vial to 
estimate the percentage unreacted oil in your batch and dose 
accordingly with the stoichiometric amount of methoxide.  Assume 
neutral oil for this calculation.  Rod and I do this regularly if 
the batch fails the QT and it works like a charm.  Will save you 
settling time in the long run.

Big skies
Joe

Thomas Kelly wrote:

Joe,

 I took a sample from my latest batch of BD destined for my 
boiler (failed QT; but very little residue dropped out). It had 
settled for almost 10 hrs.
That was yesterday morning. Today there is a small, but 
noticable, bit of glycerine on the bottom. More settled out after 
the initial 10 hrs of settling.

 I don't have any results with good BD to compare it with.

 If it turns out that glycerine settles out slower from 
incomplete vs complete reactions, it would answer the question I 
asked about getting emulsions when I washed low quality BD after 
letting it settle overnight, but not getting emulsions when it 
settled for a few days to a week.
 It would also help with a friendly disagreement I have with a 
friend. He seems to think that unreacted glycerides will settle out 
of the BD given time. He has taken to going with about 16% 
(vol/vol) of methanol in his batches.
His logic:
  Unreacted oil causes emulsions, right?
  The emulsions I get in the first wash after settling the 
BD overnight are due to the unreacted oil?
 When I let it settle for a week or more I don't get 
emulsions, therefore the unreacted oil must have settled out.

More likely:
 Some unreacted glycerides are still there, but after a week of 
settling more of the glycerine has settled out. Even a small amount 
of glycerine compound the emulsifying effects of the unreacted 
glycerides   .   Yes?

By the way, I always ask him Did you do a quality test?
  His answer:  Oops, I forgot.

 Thanks Joe    and Rod . for bringing this to my attention
 A push to make a lot of BD for heat is just around the corner. 
It might be best to include more settling time in the schedule.
 
Tom



- Original Message -
From: mailto:[EMAIL PROTECTED]Joe Street
To: mailto:biofuel@sustainablelists.orgbiofuel@sustainablelists.org
Sent: Tuesday, August 07, 2007 3:02 PM
Subject: Re: [Biofuel] Biofuel Quality Test

Hey Tom;

Take a sample from your fuel after settling 6-8 hrs and set it 
asside in a mason jar for the longer period and see what settles 
out.  Rod believes that glycerin settles slower in a poorly 
completed reaction.  I believe he is right.  And yes it only takes 
a little glycerin to emulsify your wash

Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Joe Street

Hi Keith;

Most often the process comes to 95% or more complete and that is good 
enough for me ( personal choice) and doesn't give me wash problems 
either.  Maybe 20% of the time it only gets to somewhere around 90% and 
this is a problem.  It tends to be most likely to happen when the 
feedstock titrates with a result of higher than 5 (this is titrating 
with KOH soln rather than NaOH) which is what I consider borderline for 
going acid-base. Settling time is not less than 12 hours for me. 
Sorry about snipping the remainder of your post, was trying to save 
bandwidth.

Off for the weekend now will check messages on Monday.
Hope you are having a good weekend. And also to those about to start the 
weekend.

Tirah
Joe

Keith Addison wrote:


Hi Joe

 


Hi Keith;

See my answers below.

Keith Addison wrote:

   


Well, settling time is free.

Acid-base aside, there's the two-stage base-base process, which quite
a lot of people use and like, but otherwise why do more than one
stage? Do you mean two separate stages, with a methanol test in
between? So you process it twice? Plus extra methanol.


 

No,- more like aiming for a single stage and then using the methanol 
test right after the settling period (after draining the glycerol of 
course) it gives you a chance to hit the reactor with another small 
dose of methoxide if it wasn't quite a complete reaction. The test 
also tells you how much to use.  There is no standardising the 
process here since the feed is never the same twice.
   



I don't think anybody's feedstock is ever the same twice, unless 
they're getting it from a food factory with a standardised operation. 
No restaurant cooks exactly the same food in the same way two days 
running.


Anyway, why should that mean changing anything but the amount of 
catalyst needed? That's what titration is for, no? Certainly you can 
standardise the other variables.


 

Rod decided to try a methanol test before washing, just for giggles 
and it turned out to be a heluva good idea. You know right away if 
you got a good reaction without having to waste all the time energy 
and water washing and drying before doing a quality test and then 
potenially having to reprocess.
   



Before you started using this extra stage, how often did you have to 
reprocess? In your previous message it sounded like it happened 
regularly, and it still sounds that way.


 

It turns out this looks just like a two step base -base type deal. 
but more like 90% of it in one step and then a polishing step. 
Sometimes if your process was good you don't need to do it, but if 
it turns out you were not near enough to completion it's nice to 
know right away. There's still methanol in the esters at that point 
(before washing) so it's advantageous to push the process further at 
that point if it is necessary.



Joe
   



This seems to raise more questions than provide answers. There were 
also some other points in my reply to Tom, eg, how long do you let 
the glycerin settle before draining it and embarking on the second 
stage/polishing step or whatever?


I'll put the rest of my message back, below.

Please see my reply to Tom:

http://tinyurl.com/3ccqhw
[Biofuel] Glycerine Settling Time

Best

Keith


 


Hi Joe

   


Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever tried
dosing the batch again with a little methoxide?  After you remove
the glycerin it doesn't take much to get the last bit of the
reaction to go and settle out the remaining glycerin.  Of course
this is well known already.  Kenji and many others do straight base
catalysis as a two stage deal. You can do a methanol test of sorts
and the unreacted oil will settle out.  Then you can use the
measured amount of unreacted oil in the methanol test vial to
estimate the percentage unreacted oil in your batch and dose
accordingly with the stoichiometric amount of methoxide.  Assume
neutral oil for this calculation.  Rod and I do this regularly if
the batch fails the QT and it works like a charm.  Will save you
settling time in the long run.
 


Well, settling time is free.

Acid-base aside, there's the two-stage base-base process, which quite
a lot of people use and like, but otherwise why do more than one
stage? Do you mean two separate stages, with a methanol test in
between? So you process it twice? Plus extra methanol.

Why not do it in a single phase? Todd Swearingen once suggested this
here (discussing mixing pump sizes):

   


To judge an appropriate reaction time, pull an exact amount of fluid
(200 ml would suffice) out of the reaction stream every half-hour or
hour after an arbitrary initial ~1 hour reaction period.

Presuming that the contents of the reactor are kept homogenous from
the pump flow, the volume of the glycerol cocktail that settles out
of each sample will give you a fair gauge as to when your reaction
completed.

The suggestion would be to continue the reaction for ~1/2 hour
beyond the point where your glyc cocktail 

Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Joe Street

Hi Keith;

See my answers below.

Keith Addison wrote:



Well, settling time is free.

Acid-base aside, there's the two-stage base-base process, which quite 
a lot of people use and like, but otherwise why do more than one 
stage? Do you mean two separate stages, with a methanol test in 
between? So you process it twice? Plus extra methanol.
 

No,- more like aiming for a single stage and then using the methanol 
test right after the settling period (after draining the glycerol of 
course) it gives you a chance to hit the reactor with another small dose 
of methoxide if it wasn't quite a complete reaction. The test also tells 
you how much to use.  There is no standardising the process here since 
the feed is never the same twice.  Rod decided to try a methanol test 
before washing, just for giggles and it turned out to be a heluva good 
idea. You know right away if you got a good reaction without having to 
waste all the time energy and water washing and drying before doing a 
quality test and then potenially having to reprocess.  It turns out this 
looks just like a two step base -base type deal. but more like 90% of it 
in one step and then a polishing step.  Sometimes if your process was 
good you don't need to do it, but if it turns out you were not near 
enough to completion it's nice to know right away. There's still 
methanol in the esters at that point (before washing) so it's 
advantageous to push the process further at that point if it is necessary.



Joe

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Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Andres Secco
Hi all,
I just saw the tom experiment results. Think the small quantity of glycerol 
increased the viscosity and that helps to stabilize the suspension. But I don 
think this is stable for a long time or if it were an stable emulsion. More 
likely a suspension wichis like an emulsion but not stable for long time.
I did it with water and oil and some happened but nothing to say I have an 
emulsion here. After a few hours got separated.
I agree with Jan that a poorly completed reaction releases mono and 
di-glicerydes wich have a strong emulsifier capacity and can trap any polar 
substances in the BD phase, not only glycerine but also proteins and methanol.  
When I saw the firs time the BD production with a friend in israel he added 
salt to break any emulsion trace. He left the batch for several days. Now I 
left for two complete days and all passes the QT test.
  - Original Message - 
  From: Joe Street 
  To: biofuel@sustainablelists.org 
  Sent: Friday, August 10, 2007 9:45 AM
  Subject: Re: [Biofuel] Glycerine Settling Time


  Hi Jan;

  Ok your post agrees with what Andres said.  So how do we explain Tom's 
experiment then?  To recap (Tom correct me if I miss something here) he took 
washed esters that passed the methanol test and added water and (of course) no 
emulsion when agitated. Whatever mono and diglycerides were in the esters were 
small but present I assume, but yet no emusion. Then added some small quantity 
of glycerol ( which had been separated from the soaps, FFA and salts) and 
agitated again and did get an emulsion.  I have had the feeling glycerin has 
usually been the cause of emulsion problems when I have had them.  No doubt a 
poorly reacted batch is much more likely to have the problem but is that really 
due to the glycerides or is it glycerin which hasn't settled.  Remember we 
started this discussion that the glycerin settles much slower in a poorly 
completed run.

  BTW as an addition to this discussion look what someone just posted on my 
yahoo group!  Using glycerin cocktail to BREAK an emulsion.  Now that's 
radical!!?? 

  http://www.biodieselcommunity.org/breakingemulsions/

  Joe

  Jan Warnqvist wrote:

Hi evereybody. I feel obliged to enter this discussion. Pure glycerine is 
not a good emulsifier due to the fact that there are three OH-groups and 
that the carbon s in the first  and third positions are surronded by two 
hydrogene atoms. This makes the glycerine hydrophilic in five places 
alltogether. However, the mono- and diglycerides are excellent emulsifiers. 
Only small amounts of these are sufficient to create stable emulsions. Would 
somebody agree with me on that ?

Jan Warnqvist
- Original Message - 
From: Keith Addison [EMAIL PROTECTED]
To: biofuel@sustainablelists.org
Sent: Friday, August 10, 2007 9:53 AM
Subject: Re: [Biofuel] Glycerine Settling Time


  Hi Tom

Hi Keith,

  Then if you do one-litre test batches first, especially with iffy
batches of oil,
Ops.

I took Joe's point to be: If you have to re-process it is possible to
use info from the QT to determine how much (how little) methanol you'll 
need
to use.
  I also took that point, there were others though. It's a useful
method, cheaper reprocessing, but I think we all agree that
reprocessing itself is to be avoided if at all possible. Or I thought
we did anyway.

I think that both Joe and myself have standardize(d) the process
so that passing the QT is the rule, not the exception.
  That's not what Joe said:

It makes sense. Glycerin is an emulsifier.  Have you ever tried
dosing the batch again with a little methoxide?  After you remove
the glycerin it doesn't take much to get the last bit of the
reaction to go and settle out the remaining glycerin.  Of course
this is well known already.  Kenji and many others do straight base
catalysis as a two stage deal. You can do a methanol test of sorts
and the unreacted oil will settle out.  Then you can use the
measured amount of unreacted oil in the methanol test vial to
estimate the percentage unreacted oil in your batch and dose
accordingly with the stoichiometric amount of methoxide.  Assume
neutral oil for this calculation.  Rod and I do this regularly if
the batch fails the QT and it works like a charm.  Will save you
settling time in the long run.
  Rod and I do this regularly if the batch fails the QT and it works
like a charm. That if makes it a little ambiguous, but the
regularly bit puts a question-mark on what's the rule and what's
the exception.

Kenji and many others do straight base catalysis as a two stage deal.

Less methanol notwithstanding, my question remains - why reprocess,
as a standard procedure, instead of avoiding the problem in the first
place?

Could be wrong, but it sounds like Kenji and others might be doing
this rather than doing a titration - you know the old line: There's
no need for titration, just use 6.25 g. And then using the methanol
test to try

Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Jan Warnqvist
Hello Joe.
There were probably small amounts of mono- and diglycerides left in the 
biodiesel, and/or possibly soaps which together are excellent emulsifiers. A 
strong acid will divide the glycerides into fatty acids and glycerine ,and the 
soaps into salts and fatty acids, which then goes into a fat phanse and an 
aquaeus phase, possibly with the salts in the bottom.'
Best regards
Jan
  - Original Message - 
  From: Joe Street 
  To: biofuel@sustainablelists.org 
  Sent: Friday, August 10, 2007 3:45 PM
  Subject: Re: [Biofuel] Glycerine Settling Time


  Hi Jan;

  Ok your post agrees with what Andres said.  So how do we explain Tom's 
experiment then?  To recap (Tom correct me if I miss something here) he took 
washed esters that passed the methanol test and added water and (of course) no 
emulsion when agitated. Whatever mono and diglycerides were in the esters were 
small but present I assume, but yet no emusion. Then added some small quantity 
of glycerol ( which had been separated from the soaps, FFA and salts) and 
agitated again and did get an emulsion.  I have had the feeling glycerin has 
usually been the cause of emulsion problems when I have had them.  No doubt a 
poorly reacted batch is much more likely to have the problem but is that really 
due to the glycerides or is it glycerin which hasn't settled.  Remember we 
started this discussion that the glycerin settles much slower in a poorly 
completed run.

  BTW as an addition to this discussion look what someone just posted on my 
yahoo group!  Using glycerin cocktail to BREAK an emulsion.  Now that's 
radical!!?? 

  http://www.biodieselcommunity.org/breakingemulsions/

  Joe

  Jan Warnqvist wrote:

Hi evereybody. I feel obliged to enter this discussion. Pure glycerine is 
not a good emulsifier due to the fact that there are three OH-groups and 
that the carbon s in the first  and third positions are surronded by two 
hydrogene atoms. This makes the glycerine hydrophilic in five places 
alltogether. However, the mono- and diglycerides are excellent emulsifiers. 
Only small amounts of these are sufficient to create stable emulsions. Would 
somebody agree with me on that ?

Jan Warnqvist
- Original Message - 
From: Keith Addison [EMAIL PROTECTED]
To: biofuel@sustainablelists.org
Sent: Friday, August 10, 2007 9:53 AM
Subject: Re: [Biofuel] Glycerine Settling Time


  Hi Tom

Hi Keith,

  Then if you do one-litre test batches first, especially with iffy
batches of oil,
Ops.

I took Joe's point to be: If you have to re-process it is possible to
use info from the QT to determine how much (how little) methanol you'll 
need
to use.
  I also took that point, there were others though. It's a useful
method, cheaper reprocessing, but I think we all agree that
reprocessing itself is to be avoided if at all possible. Or I thought
we did anyway.

I think that both Joe and myself have standardize(d) the process
so that passing the QT is the rule, not the exception.
  That's not what Joe said:

It makes sense. Glycerin is an emulsifier.  Have you ever tried
dosing the batch again with a little methoxide?  After you remove
the glycerin it doesn't take much to get the last bit of the
reaction to go and settle out the remaining glycerin.  Of course
this is well known already.  Kenji and many others do straight base
catalysis as a two stage deal. You can do a methanol test of sorts
and the unreacted oil will settle out.  Then you can use the
measured amount of unreacted oil in the methanol test vial to
estimate the percentage unreacted oil in your batch and dose
accordingly with the stoichiometric amount of methoxide.  Assume
neutral oil for this calculation.  Rod and I do this regularly if
the batch fails the QT and it works like a charm.  Will save you
settling time in the long run.
  Rod and I do this regularly if the batch fails the QT and it works
like a charm. That if makes it a little ambiguous, but the
regularly bit puts a question-mark on what's the rule and what's
the exception.

Kenji and many others do straight base catalysis as a two stage deal.

Less methanol notwithstanding, my question remains - why reprocess,
as a standard procedure, instead of avoiding the problem in the first
place?

Could be wrong, but it sounds like Kenji and others might be doing
this rather than doing a titration - you know the old line: There's
no need for titration, just use 6.25 g. And then using the methanol
test to try to fix the regularly ensuing disaster. A different
version of that here in Japan is to put the stuff through a
centrifuge, though the product still doesn't pass any quality test or
standards test.

What you describe is much the same as what I described, doing
(whatever) tests during the processing, adjusting accordingly and
conducting the whole thing as a single stage.

From Joe's replies so far I can't tell if he (and Rod, and Kenji and
many others) are doing it that way

Re: [Biofuel] Glycerine Settling Time

2007-08-10 Thread Joe Street

Hi Jan;

Ok your post agrees with what Andres said.  So how do we explain Tom's 
experiment then?  To recap (Tom correct me if I miss something here) he 
took washed esters that passed the methanol test and added water and (of 
course) no emulsion when agitated. Whatever mono and diglycerides were 
in the esters were small but present I assume, but yet no emusion. Then 
added some small quantity of glycerol ( which had been separated from 
the soaps, FFA and salts) and agitated again and did get an emulsion.  I 
have had the feeling glycerin has usually been the cause of emulsion 
problems when I have had them.  No doubt a poorly reacted batch is much 
more likely to have the problem but is that really due to the glycerides 
or is it glycerin which hasn't settled.  Remember we started this 
discussion that the glycerin settles much slower in a poorly completed run.


BTW as an addition to this discussion look what someone just posted on 
my yahoo group!  Using glycerin cocktail to BREAK an emulsion.  Now 
that's radical!!??


http://www.biodieselcommunity.org/breakingemulsions/

Joe

Jan Warnqvist wrote:

Hi evereybody. I feel obliged to enter this discussion. Pure glycerine is 
not a good emulsifier due to the fact that there are three OH-groups and 
that the carbon s in the first  and third positions are surronded by two 
hydrogene atoms. This makes the glycerine hydrophilic in five places 
alltogether. However, the mono- and diglycerides are excellent emulsifiers. 
Only small amounts of these are sufficient to create stable emulsions. Would 
somebody agree with me on that ?


Jan Warnqvist
- Original Message - 
From: Keith Addison [EMAIL PROTECTED]

To: biofuel@sustainablelists.org
Sent: Friday, August 10, 2007 9:53 AM
Subject: Re: [Biofuel] Glycerine Settling Time


 


Hi Tom

   


Hi Keith,

 


Then if you do one-litre test batches first, especially with iffy
batches of oil,
   


Ops.

   I took Joe's point to be: If you have to re-process it is possible to
use info from the QT to determine how much (how little) methanol you'll 
need

to use.
 


I also took that point, there were others though. It's a useful
method, cheaper reprocessing, but I think we all agree that
reprocessing itself is to be avoided if at all possible. Or I thought
we did anyway.

   


   I think that both Joe and myself have standardize(d) the process
so that passing the QT is the rule, not the exception.
 


That's not what Joe said:

   


It makes sense. Glycerin is an emulsifier.  Have you ever tried
dosing the batch again with a little methoxide?  After you remove
the glycerin it doesn't take much to get the last bit of the
reaction to go and settle out the remaining glycerin.  Of course
this is well known already.  Kenji and many others do straight base
catalysis as a two stage deal. You can do a methanol test of sorts
and the unreacted oil will settle out.  Then you can use the
measured amount of unreacted oil in the methanol test vial to
estimate the percentage unreacted oil in your batch and dose
accordingly with the stoichiometric amount of methoxide.  Assume
neutral oil for this calculation.  Rod and I do this regularly if
the batch fails the QT and it works like a charm.  Will save you
settling time in the long run.
 


Rod and I do this regularly if the batch fails the QT and it works
like a charm. That if makes it a little ambiguous, but the
regularly bit puts a question-mark on what's the rule and what's
the exception.

Kenji and many others do straight base catalysis as a two stage deal.

Less methanol notwithstanding, my question remains - why reprocess,
as a standard procedure, instead of avoiding the problem in the first
place?

Could be wrong, but it sounds like Kenji and others might be doing
this rather than doing a titration - you know the old line: There's
no need for titration, just use 6.25 g. And then using the methanol
test to try to fix the regularly ensuing disaster. A different
version of that here in Japan is to put the stuff through a
centrifuge, though the product still doesn't pass any quality test or
standards test.

What you describe is much the same as what I described, doing
(whatever) tests during the processing, adjusting accordingly and
conducting the whole thing as a single stage.

From Joe's replies so far I can't tell if he (and Rod, and Kenji and
many others) are doing it that way or not, but it seems not:

Your question (and mine): Don't you have to heat up the whole batch
again? (Time and energy)

Joe's reply: This is all done right after draining the glycerin.  I
leave the heater on during this period.  Do the rough QT right away
before wash test.

Rough QT? Anyway, how long is it settling before he drains the glyc?

   


   I run a QT towards the end of the reaction because I do not want to
re-process.
 


Indeed not.

   


It takes me a few minutes and I like the certainty of knowing
the BD is good before I pump it into my

Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Joe Street

Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever tried dosing 
the batch again with a little methoxide?  After you remove the glycerin 
it doesn't take much to get the last bit of the reaction to go and 
settle out the remaining glycerin.  Of course this is well known 
already.  Kenji and many others do straight base catalysis as a two 
stage deal. You can do a methanol test of sorts and the unreacted oil 
will settle out.  Then you can use the measured amount of unreacted oil 
in the methanol test vial to estimate the percentage unreacted oil in 
your batch and dose accordingly with the stoichiometric amount of 
methoxide.  Assume neutral oil for this calculation.  Rod and I do this 
regularly if the batch fails the QT and it works like a charm.  Will 
save you settling time in the long run.


Big skies
Joe

Thomas Kelly wrote:


Joe,
 
 I took a sample from my latest batch of BD destined for my boiler 
(failed QT; but very little residue dropped out). It had settled for 
almost 10 hrs.
That was yesterday morning. Today there is a small, but noticable, 
bit of glycerine on the bottom. More settled out after the initial 10 
hrs of settling.
 
 I don't have any results with good BD to compare it with.
 
 If it turns out that glycerine settles out slower from incomplete 
vs complete reactions, it would answer the question I asked about 
getting emulsions when I washed low quality BD after letting it settle 
overnight, but not getting emulsions when it settled for a few days to 
a week.
 It would also help with a friendly disagreement I have with a 
friend. He seems to think that unreacted glycerides will settle out of 
the BD given time. He has taken to going with about 16% (vol/vol) of 
methanol in his batches.

His logic:
  Unreacted oil causes emulsions, right?
  The emulsions I get in the first wash after settling the BD 
overnight are due to the unreacted oil?
 When I let it settle for a week or more I don't get 
emulsions, therefore the unreacted oil must have settled out.
 
More likely:
 Some unreacted glycerides are still there, but after a week of 
settling more of the glycerine has settled out. Even a small amount of 
glycerine compound the emulsifying effects of the unreacted 
glycerides   .   Yes?
 
By the way, I always ask him Did you do a quality test?

  His answer:  Oops, I forgot.
 
 Thanks Joe    and Rod . for bringing this to my attention
 A push to make a lot of BD for heat is just around the corner. It 
might be best to include more settling time in the schedule.
   
Tom

 


- Original Message -
*From:* Joe Street mailto:[EMAIL PROTECTED]
*To:* biofuel@sustainablelists.org
mailto:biofuel@sustainablelists.org
*Sent:* Tuesday, August 07, 2007 3:02 PM
*Subject:* Re: [Biofuel] Biofuel Quality Test

Hey Tom;

Take a sample from your fuel after settling 6-8 hrs and set it
asside in a mason jar for the longer period and see what settles
out.  Rod believes that glycerin settles slower in a poorly
completed reaction.  I believe he is right.  And yes it only takes
a little glycerin to emulsify your wash.

Joe

Thomas Kelly wrote:


Mike,
   I let mine settle for a week when I can. It washes  much easier. I doubt 
that it does anything for an incomplete reaction though. That is to say, I 
don't think the unreacted oil will settle out.


But:
   I have been wondering about something.
   When I started making BD it would never pass the methanol quality test.
I inevitably got emulsions in the wash. Now, when I make BD for my 
oil-fired boiler, I use only about 16-17% (vol/vol) of methanol. The BD 
does not pass the quality test, but I don't have the same emulsion problems. 
Is it because I let it settle longer  (24+ hours vs 6 - 8 hrs)?
   Does the presence of a small amount of glycerine/soaps make that much of 
a difference when trying to wash BD from an incomplete reaction?


 Tom


- Original Message - 
From: Mike Weaver [EMAIL PROTECTED]

To: biofuel@sustainablelists.org
Sent: Monday, August 06, 2007 2:46 PM
Subject: Re: [Biofuel] Biofuel Quality Test


 


FWIW - I let the batch settle for a week or so (the lazy man's way) and
that also seems to help w/ this.


Thomas Kelly wrote:

   


Shawn,

   I suspect that the dense substance at the bottom of the flask was
unreacted glycerides, indicating an incomplete reaction.

   I now drain a sample of the mix towards the end of processing.
   - Shut off the pump
   - Drain a sample and turn the pump back on
   - Allow the glycerin to settle for a few minutes
   - Perform Jan W's quality test on the top (crude BD) layer

   There is still glycerin in the mix, but if I have succeeded in 
getting

a complete reaction, I do not get 

Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Thomas Kelly
Joe,

You wrote:
Have you ever tried dosing the batch again with a little methoxide?  After you 
remove the glycerin it doesn't take much to get the last bit of the reaction to 
go and settle out the remaining glycerin.
   
I've been concerned about the excess methanol and the catalytic caustic 
that will leave with the glycerin I remove. 

   You seem to be suggesting re-processing the BD using info from the QT.
Instead of adding 10% (vol/vol) methanol, use an amount that correlates to the 
volume of unreacted oil (from QT).
Ex  QT suggests 8% unreacted oil in a 100L batch = 8 L of unreacted oil in 
the batch. Add 1.6L of methanol (20% vol/vol of the unreacted oil) and 
re-process. (Much better than the 10L normally required for re-processing).
 Have I got it right?

Do you still have to add 3.5g of lye (or KOH equivalent)/L ?
If so, is it 3.5g lye per liter of unreacted oil (calculated from QT) or 
per L of batch? 

Don't you have to heat up the whole batch again? (Time and energy)

If so, I suggest my way. Towards the end of the reaction, interrupt the 
process and test the BD*. If it fails the QT add more methanol** and let the 
reaction continue for a while. 

 *  When I drain the sample to be tested, I allow some to flow before taking 
the sample. In case there was oil in my drain plug I won't get a false negative 
on the QT.
 ** I have simply added a liter or two based loosely on the QT. I will now 
quantify based on the QT and be more accurate (Thanks).

Kenji and many others do straight base catalysis as a two stage deal.

Two Stage Base/Base Method?
I know of someone who uses it; no titration  --- consistently good BD. 
It seems to be a bit more time-consuming and uses more energy and caustic than 
my simple (some would say primitive) single stage base method.

Big Lunch,
  Tom
  - Original Message - 
  From: Joe Street 
  To: biofuel@sustainablelists.org 
  Sent: Thursday, August 09, 2007 11:30 AM
  Subject: Re: [Biofuel] Glycerine Settling Time


  Tom;

  It makes sense. Glycerin is an emulsifier.  Have you ever tried dosing the 
batch again with a little methoxide?  After you remove the glycerin it doesn't 
take much to get the last bit of the reaction to go and settle out the 
remaining glycerin.  Of course this is well known already.  Kenji and many 
others do straight base catalysis as a two stage deal. You can do a methanol 
test of sorts and the unreacted oil will settle out.  Then you can use the 
measured amount of unreacted oil in the methanol test vial to estimate the 
percentage unreacted oil in your batch and dose accordingly with the 
stoichiometric amount of methoxide.  Assume neutral oil for this calculation.  
Rod and I do this regularly if the batch fails the QT and it works like a 
charm.  Will save you settling time in the long run.

  Big skies
  Joe

  Thomas Kelly wrote:

Joe,

 I took a sample from my latest batch of BD destined for my boiler 
(failed QT; but very little residue dropped out). It had settled for almost 10 
hrs. 
That was yesterday morning. Today there is a small, but noticable, bit 
of glycerine on the bottom. More settled out after the initial 10 hrs of 
settling.

 I don't have any results with good BD to compare it with. 

 If it turns out that glycerine settles out slower from incomplete vs 
complete reactions, it would answer the question I asked about getting 
emulsions when I washed low quality BD after letting it settle overnight, but 
not getting emulsions when it settled for a few days to a week.
 It would also help with a friendly disagreement I have with a friend. 
He seems to think that unreacted glycerides will settle out of the BD given 
time. He has taken to going with about 16% (vol/vol) of methanol in his batches.
His logic:
  Unreacted oil causes emulsions, right?
  The emulsions I get in the first wash after settling the BD 
overnight are due to the unreacted oil?
 When I let it settle for a week or more I don't get emulsions, 
therefore the unreacted oil must have settled out.
  
More likely:
 Some unreacted glycerides are still there, but after a week of 
settling more of the glycerine has settled out. Even a small amount of 
glycerine compound the emulsifying effects of the unreacted glycerides   .  
 Yes?

By the way, I always ask him Did you do a quality test?
  His answer:  Oops, I forgot.

 Thanks Joe    and Rod . for bringing this to my attention
 A push to make a lot of BD for heat is just around the corner. It 
might be best to include more settling time in the schedule. 

   Tom


  - Original Message - 
  From: Joe Street 
  To: biofuel@sustainablelists.org 
  Sent: Tuesday, August 07, 2007 3:02 PM
  Subject

Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Andres Secco
From the moment that I decided to left the reacted mixture to settle two days 
I never had a batch below standards.
Is a 5,000 lt reactor and the settling tank is separated.
  - Original Message - 
  From: Thomas Kelly 
  To: biofuel@sustainablelists.org 
  Sent: Thursday, August 09, 2007 1:10 PM
  Subject: Re: [Biofuel] Glycerine Settling Time


  Joe,

  You wrote:
  Have you ever tried dosing the batch again with a little methoxide?  After 
you remove the glycerin it doesn't take much to get the last bit of the 
reaction to go and settle out the remaining glycerin.
 
  I've been concerned about the excess methanol and the catalytic caustic 
that will leave with the glycerin I remove. 

 You seem to be suggesting re-processing the BD using info from the QT.
  Instead of adding 10% (vol/vol) methanol, use an amount that correlates to 
the volume of unreacted oil (from QT).
  Ex  QT suggests 8% unreacted oil in a 100L batch = 8 L of unreacted oil 
in the batch. Add 1.6L of methanol (20% vol/vol of the unreacted oil) and 
re-process. (Much better than the 10L normally required for re-processing).
   Have I got it right?

  Do you still have to add 3.5g of lye (or KOH equivalent)/L ?
  If so, is it 3.5g lye per liter of unreacted oil (calculated from QT) or 
per L of batch? 

  Don't you have to heat up the whole batch again? (Time and energy)

  If so, I suggest my way. Towards the end of the reaction, interrupt the 
process and test the BD*. If it fails the QT add more methanol** and let the 
reaction continue for a while. 

   *  When I drain the sample to be tested, I allow some to flow before taking 
the sample. In case there was oil in my drain plug I won't get a false negative 
on the QT.
   ** I have simply added a liter or two based loosely on the QT. I will now 
quantify based on the QT and be more accurate (Thanks).

  Kenji and many others do straight base catalysis as a two stage deal.

  Two Stage Base/Base Method?
  I know of someone who uses it; no titration  --- consistently good BD. 
  It seems to be a bit more time-consuming and uses more energy and caustic 
than my simple (some would say primitive) single stage base method.

  Big Lunch,
Tom
- Original Message - 
From: Joe Street 
To: biofuel@sustainablelists.org 
Sent: Thursday, August 09, 2007 11:30 AM
Subject: Re: [Biofuel] Glycerine Settling Time


Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever tried dosing the 
batch again with a little methoxide?  After you remove the glycerin it doesn't 
take much to get the last bit of the reaction to go and settle out the 
remaining glycerin.  Of course this is well known already.  Kenji and many 
others do straight base catalysis as a two stage deal. You can do a methanol 
test of sorts and the unreacted oil will settle out.  Then you can use the 
measured amount of unreacted oil in the methanol test vial to estimate the 
percentage unreacted oil in your batch and dose accordingly with the 
stoichiometric amount of methoxide.  Assume neutral oil for this calculation.  
Rod and I do this regularly if the batch fails the QT and it works like a 
charm.  Will save you settling time in the long run.

Big skies
Joe

Thomas Kelly wrote:

  Joe,

   I took a sample from my latest batch of BD destined for my boiler 
(failed QT; but very little residue dropped out). It had settled for almost 10 
hrs. 
  That was yesterday morning. Today there is a small, but noticable, 
bit of glycerine on the bottom. More settled out after the initial 10 hrs of 
settling.

   I don't have any results with good BD to compare it with. 

   If it turns out that glycerine settles out slower from incomplete vs 
complete reactions, it would answer the question I asked about getting 
emulsions when I washed low quality BD after letting it settle overnight, but 
not getting emulsions when it settled for a few days to a week.
   It would also help with a friendly disagreement I have with a 
friend. He seems to think that unreacted glycerides will settle out of the BD 
given time. He has taken to going with about 16% (vol/vol) of methanol in his 
batches.
  His logic:
Unreacted oil causes emulsions, right?
The emulsions I get in the first wash after settling the BD 
overnight are due to the unreacted oil?
   When I let it settle for a week or more I don't get emulsions, 
therefore the unreacted oil must have settled out.

  More likely:
   Some unreacted glycerides are still there, but after a week of 
settling more of the glycerine has settled out. Even a small amount of 
glycerine compound the emulsifying effects of the unreacted glycerides   .  
 Yes?

  By the way, I always ask him Did you do a quality test?
His answer:  Oops, I forgot.

   Thanks

Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Joe Street

See below

Thomas Kelly wrote:


Joe,
 
You wrote:
Have you ever tried dosing the batch again with a little methoxide?  
After you remove the glycerin it doesn't take much to get the last bit 
of the reaction to go and settle out the remaining glycerin.
   
I've been concerned about the excess methanol and the catalytic 
caustic that will leave with the glycerin I remove.


It is in the glycerin anyways, but the glycerin is stopping the reaction 
so removing it shifts the equilibrium point in favour of completion.


 
   You seem to be suggesting re-processing the BD using info from the QT.


Yep.  There will be 1-2% v/v methanol in the esters anyways and the 
remaining excess is disolved in the glycerin.


Instead of adding 10% (vol/vol) methanol, use an amount that 
correlates to the volume of unreacted oil (from QT).
Ex  QT suggests 8% unreacted oil in a 100L batch = 8 L of 
unreacted oil in the batch. Add 1.6L of methanol (20% vol/vol of the 
unreacted oil) and re-process. (Much better than the 10L normally 
required for re-processing).

 Have I got it right?


Yes

 
Do you still have to add 3.5g of lye (or KOH equivalent)/L ?
If so, is it 3.5g lye per liter of unreacted oil (calculated from 
QT) or per L of batch?


Yes 28 g or 40 etc.

 
Don't you have to heat up the whole batch again? (Time and energy)


This is all done right after draining the glycerin.  I leave the heater 
on during this period.  Do the rough QT right away before wash test.

BTW I still do the 'real' QT after all washing and drying are done.

 
If so, I suggest my way. Towards the end of the reaction, 
interrupt the process and test the BD*. If it fails the QT add more 
methanol** and let the reaction continue for a while.


Well basically yes that's what I'm doing but have drained the glycerin 
and doing the test with methanol shows you exactly what percentage 
unreacted stuff you've got so add methanol and 'X'OH for that amount of 
oil. You can add the remains to the reaction or next batch of course.


 
 *  When I drain the sample to be tested, I allow some to flow before 
taking the sample. In case there was oil in my drain plug I won't get 
a false negative on the QT.
 ** I have simply added a liter or two based loosely on the QT. I will 
now quantify based on the QT and be more accurate (Thanks).
 
Kenji and many others do straight base catalysis as a two stage deal.
 
Two Stage Base/Base Method?

I know of someone who uses it; no titration  --- consistently good BD.


I wouldn't skip the titration but rather do the base step in two stages 
and remove glycerin in between.


It seems to be a bit more time-consuming and uses more energy and 
caustic than my simple (some would say primitive) single stage base 
method.


Yes a little more time since two settling periods but it's hard to get 
it just perfect with one stage anyways so then some repro is called for 
andtime.



Big Lunch,
  Tom



LOL U funny!
Cheers
Joe

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Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Andres Secco
Joe,
For the sake of precise concepts, gliceryn is NOT an emulsifier. Emulsifiers 
contains a clear lipofilic and hidrofilic zones in the molecule. Which is an 
emulsifier is the partially reacted mono or di-glicerides, but in a crystal 
clear liquid there are not emulsions or dispersions.
Glycerin is dissolved in the BD and separates from the liquid BD phase with 
time.
  - Original Message - 
  From: Joe Street 
  To: biofuel@sustainablelists.org 
  Sent: Thursday, August 09, 2007 11:30 AM
  Subject: Re: [Biofuel] Glycerine Settling Time


  Tom;

  It makes sense. Glycerin is an emulsifier.  Have you ever tried dosing the 
batch again with a little methoxide?  After you remove the glycerin it doesn't 
take much to get the last bit of the reaction to go and settle out the 
remaining glycerin.  Of course this is well known already.  Kenji and many 
others do straight base catalysis as a two stage deal. You can do a methanol 
test of sorts and the unreacted oil will settle out.  Then you can use the 
measured amount of unreacted oil in the methanol test vial to estimate the 
percentage unreacted oil in your batch and dose accordingly with the 
stoichiometric amount of methoxide.  Assume neutral oil for this calculation.  
Rod and I do this regularly if the batch fails the QT and it works like a 
charm.  Will save you settling time in the long run.

  Big skies
  Joe

  Thomas Kelly wrote:

Joe,

 I took a sample from my latest batch of BD destined for my boiler 
(failed QT; but very little residue dropped out). It had settled for almost 10 
hrs. 
That was yesterday morning. Today there is a small, but noticable, bit 
of glycerine on the bottom. More settled out after the initial 10 hrs of 
settling.

 I don't have any results with good BD to compare it with. 

 If it turns out that glycerine settles out slower from incomplete vs 
complete reactions, it would answer the question I asked about getting 
emulsions when I washed low quality BD after letting it settle overnight, but 
not getting emulsions when it settled for a few days to a week.
 It would also help with a friendly disagreement I have with a friend. 
He seems to think that unreacted glycerides will settle out of the BD given 
time. He has taken to going with about 16% (vol/vol) of methanol in his batches.
His logic:
  Unreacted oil causes emulsions, right?
  The emulsions I get in the first wash after settling the BD 
overnight are due to the unreacted oil?
 When I let it settle for a week or more I don't get emulsions, 
therefore the unreacted oil must have settled out.
  
More likely:
 Some unreacted glycerides are still there, but after a week of 
settling more of the glycerine has settled out. Even a small amount of 
glycerine compound the emulsifying effects of the unreacted glycerides   .  
 Yes?

By the way, I always ask him Did you do a quality test?
  His answer:  Oops, I forgot.

 Thanks Joe    and Rod . for bringing this to my attention
 A push to make a lot of BD for heat is just around the corner. It 
might be best to include more settling time in the schedule. 

   Tom


  - Original Message - 
  From: Joe Street 
  To: biofuel@sustainablelists.org 
  Sent: Tuesday, August 07, 2007 3:02 PM
  Subject: Re: [Biofuel] Biofuel Quality Test


  Hey Tom;

  Take a sample from your fuel after settling 6-8 hrs and set it asside in 
a mason jar for the longer period and see what settles out.  Rod believes that 
glycerin settles slower in a poorly completed reaction.  I believe he is right. 
 And yes it only takes a little glycerin to emulsify your wash.

  Joe

  Thomas Kelly wrote:

Mike,
I let mine settle for a week when I can. It washes  much easier. I doubt 
that it does anything for an incomplete reaction though. That is to say, I 
don't think the unreacted oil will settle out.

But:
I have been wondering about something.
When I started making BD it would never pass the methanol quality test.
I inevitably got emulsions in the wash. Now, when I make BD for my 
oil-fired boiler, I use only about 16-17% (vol/vol) of methanol. The BD 
does not pass the quality test, but I don't have the same emulsion problems. 
Is it because I let it settle longer  (24+ hours vs 6 - 8 hrs)?
Does the presence of a small amount of glycerine/soaps make that much of 
a difference when trying to wash BD from an incomplete reaction?

  Tom


- Original Message - 
From: Mike Weaver [EMAIL PROTECTED]
To: biofuel@sustainablelists.org
Sent: Monday, August 06, 2007 2:46 PM
Subject: Re: [Biofuel] Biofuel Quality Test


  FWIW - I let the batch settle for a week or so (the lazy man's way

Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Thomas Kelly
Andres,

For the sake of precise concepts, gliceryn is NOT an emulsifier.

 I have used the glycerine cocktail to de-grease a barrel. Is it the 
caustic (KOH) that reacts with the grease?

Also:
 If I do a wash test on BD from a complete reaction    no mono- or di- 
glycerides, but with some glycerine cocktail still present, I get an emulsion.
Let the glycerine settle, no emulsion.

 Could you explain?

 Tom
  - Original Message - 
  From: Andres Secco 
  To: biofuel@sustainablelists.org 
  Sent: Thursday, August 09, 2007 1:55 PM
  Subject: Re: [Biofuel] Glycerine Settling Time


  Joe,
  For the sake of precise concepts, gliceryn is NOT an emulsifier. Emulsifiers 
contains a clear lipofilic and hidrofilic zones in the molecule. Which is an 
emulsifier is the partially reacted mono or di-glicerides, but in a crystal 
clear liquid there are not emulsions or dispersions.
  Glycerin is dissolved in the BD and separates from the liquid BD phase with 
time.
- Original Message - 
From: Joe Street 
To: biofuel@sustainablelists.org 
Sent: Thursday, August 09, 2007 11:30 AM
Subject: Re: [Biofuel] Glycerine Settling Time


Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever tried dosing the 
batch again with a little methoxide?  After you remove the glycerin it doesn't 
take much to get the last bit of the reaction to go and settle out the 
remaining glycerin.  Of course this is well known already.  Kenji and many 
others do straight base catalysis as a two stage deal. You can do a methanol 
test of sorts and the unreacted oil will settle out.  Then you can use the 
measured amount of unreacted oil in the methanol test vial to estimate the 
percentage unreacted oil in your batch and dose accordingly with the 
stoichiometric amount of methoxide.  Assume neutral oil for this calculation.  
Rod and I do this regularly if the batch fails the QT and it works like a 
charm.  Will save you settling time in the long run.

Big skies
Joe

Thomas Kelly wrote:

  Joe,

   I took a sample from my latest batch of BD destined for my boiler 
(failed QT; but very little residue dropped out). It had settled for almost 10 
hrs. 
  That was yesterday morning. Today there is a small, but noticable, 
bit of glycerine on the bottom. More settled out after the initial 10 hrs of 
settling.

   I don't have any results with good BD to compare it with. 

   If it turns out that glycerine settles out slower from incomplete vs 
complete reactions, it would answer the question I asked about getting 
emulsions when I washed low quality BD after letting it settle overnight, but 
not getting emulsions when it settled for a few days to a week.
   It would also help with a friendly disagreement I have with a 
friend. He seems to think that unreacted glycerides will settle out of the BD 
given time. He has taken to going with about 16% (vol/vol) of methanol in his 
batches.
  His logic:
Unreacted oil causes emulsions, right?
The emulsions I get in the first wash after settling the BD 
overnight are due to the unreacted oil?
   When I let it settle for a week or more I don't get emulsions, 
therefore the unreacted oil must have settled out.

  More likely:
   Some unreacted glycerides are still there, but after a week of 
settling more of the glycerine has settled out. Even a small amount of 
glycerine compound the emulsifying effects of the unreacted glycerides   .  
 Yes?

  By the way, I always ask him Did you do a quality test?
His answer:  Oops, I forgot.

   Thanks Joe    and Rod . for bringing this to my attention
   A push to make a lot of BD for heat is just around the corner. It 
might be best to include more settling time in the schedule. 

 Tom
  

- Original Message - 
From: Joe Street 
To: biofuel@sustainablelists.org 
Sent: Tuesday, August 07, 2007 3:02 PM
Subject: Re: [Biofuel] Biofuel Quality Test


Hey Tom;

Take a sample from your fuel after settling 6-8 hrs and set it asside 
in a mason jar for the longer period and see what settles out.  Rod believes 
that glycerin settles slower in a poorly completed reaction.  I believe he is 
right.  And yes it only takes a little glycerin to emulsify your wash.

Joe

Thomas Kelly wrote:

Mike,
I let mine settle for a week when I can. It washes  much easier. I doubt 
that it does anything for an incomplete reaction though. That is to say, I 
don't think the unreacted oil will settle out.

But:
I have been wondering about something.
When I started making BD it would never pass the methanol quality test.
I inevitably got

Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Joe Street
Ooops I gues you are right technically glycerin is not an emulsifier so 
I shouldn't have used that term.  Thanks for correcting me.  It does 
however have a big effect on the ability of water and esters to turn 
into an emulsion.  I said that because as you know when you get glycerin 
even a tiny amount on your skin and go to wash it off it has that super 
slippery feel which means the surface tension of the water has been 
reduced dramatically.  I think that's why it makes emulsions, perhaps 
the proper term is  surfactant then?


Joe

Andres Secco wrote:


Joe,
For the sake of precise concepts, gliceryn is NOT an emulsifier. 
Emulsifiers contains a clear lipofilic and hidrofilic zones in the 
molecule. Which is an emulsifier is the partially reacted mono or 
di-glicerides, but in a crystal clear liquid there are not emulsions 
or dispersions.
Glycerin is dissolved in the BD and separates from the liquid BD phase 
with time.


- Original Message -
*From:* Joe Street mailto:[EMAIL PROTECTED]
*To:* biofuel@sustainablelists.org
mailto:biofuel@sustainablelists.org
*Sent:* Thursday, August 09, 2007 11:30 AM
*Subject:* Re: [Biofuel] Glycerine Settling Time

Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever tried
dosing the batch again with a little methoxide?  After you remove
the glycerin it doesn't take much to get the last bit of the
reaction to go and settle out the remaining glycerin.  Of course
this is well known already.  Kenji and many others do straight
base catalysis as a two stage deal. You can do a methanol test of
sorts and the unreacted oil will settle out.  Then you can use the
measured amount of unreacted oil in the methanol test vial to
estimate the percentage unreacted oil in your batch and dose
accordingly with the stoichiometric amount of methoxide.  Assume
neutral oil for this calculation.  Rod and I do this regularly if
the batch fails the QT and it works like a charm.  Will save you
settling time in the long run.

Big skies
Joe

Thomas Kelly wrote:


Joe,
 
 I took a sample from my latest batch of BD destined for my

boiler (failed QT; but very little residue dropped out). It had
settled for almost 10 hrs.
That was yesterday morning. Today there is a small, but
noticable, bit of glycerine on the bottom. More settled out after
the initial 10 hrs of settling.
 
 I don't have any results with good BD to compare it with.
 
 If it turns out that glycerine settles out slower from

incomplete vs complete reactions, it would answer the question I
asked about getting emulsions when I washed low quality BD after
letting it settle overnight, but not getting emulsions when it
settled for a few days to a week.
 It would also help with a friendly disagreement I have with
a friend. He seems to think that unreacted glycerides will settle
out of the BD given time. He has taken to going with about 16%
(vol/vol) of methanol in his batches.
His logic:
  Unreacted oil causes emulsions, right?
  The emulsions I get in the first wash after settling
the BD overnight are due to the unreacted oil?
 When I let it settle for a week or more I don't get
emulsions, therefore the unreacted oil must have settled out.
 
More likely:

 Some unreacted glycerides are still there, but after a week
of settling more of the glycerine has settled out. Even a small
amount of glycerine compound the emulsifying effects of the
unreacted glycerides   .   Yes?
 
By the way, I always ask him Did you do a quality test?

  His answer:  Oops, I forgot.
 
 Thanks Joe    and Rod . for bringing this to my

attention
 A push to make a lot of BD for heat is just around the
corner. It might be best to include more settling time in the
schedule.
  
Tom

 


- Original Message -
*From:* Joe Street mailto:[EMAIL PROTECTED]
*To:* biofuel@sustainablelists.org
mailto:biofuel@sustainablelists.org
*Sent:* Tuesday, August 07, 2007 3:02 PM
*Subject:* Re: [Biofuel] Biofuel Quality Test

Hey Tom;

Take a sample from your fuel after settling 6-8 hrs and set
it asside in a mason jar for the longer period and see what
settles out.  Rod believes that glycerin settles slower in a
poorly completed reaction.  I believe he is right.  And yes
it only takes a little glycerin to emulsify your wash.

Joe

Thomas Kelly wrote:


Mike,
   I let mine settle for a week when I can. It washes  much easier. I doubt 
that it does anything for an incomplete reaction though. That is to say, I 
don't

Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Keith Addison
Hi Joe

Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever tried 
dosing the batch again with a little methoxide?  After you remove 
the glycerin it doesn't take much to get the last bit of the 
reaction to go and settle out the remaining glycerin.  Of course 
this is well known already.  Kenji and many others do straight base 
catalysis as a two stage deal. You can do a methanol test of sorts 
and the unreacted oil will settle out.  Then you can use the 
measured amount of unreacted oil in the methanol test vial to 
estimate the percentage unreacted oil in your batch and dose 
accordingly with the stoichiometric amount of methoxide.  Assume 
neutral oil for this calculation.  Rod and I do this regularly if 
the batch fails the QT and it works like a charm.  Will save you 
settling time in the long run.

Well, settling time is free.

Acid-base aside, there's the two-stage base-base process, which quite 
a lot of people use and like, but otherwise why do more than one 
stage? Do you mean two separate stages, with a methanol test in 
between? So you process it twice? Plus extra methanol.

Why not do it in a single phase? Todd Swearingen once suggested this 
here (discussing mixing pump sizes):

To judge an appropriate reaction time, pull an exact amount of fluid 
(200 ml would suffice) out of the reaction stream every half-hour or 
hour after an arbitrary initial ~1 hour reaction period.

Presuming that the contents of the reactor are kept homogenous from 
the pump flow, the volume of the glycerol cocktail that settles out 
of each sample will give you a fair gauge as to when your reaction 
completed.

The suggestion would be to continue the reaction for ~1/2 hour 
beyond the point where your glyc cocktail volume stabilized.

That works. Then, surely, you can standardise the process, with the 
only variable the amount of lye according to the titration level. 
Then if you do one-litre test batches first, especially with iffy 
batches of oil, and you have a clear idea of how your test-batch 
processing relates to your full-scale processing, life should be 
easier and there shouldn't be any batches failing the QT.

What did I miss?

Big skies

:-) And broad horizons.

Keith



Joe

Thomas Kelly wrote:

Joe,

 I took a sample from my latest batch of BD destined for my 
boiler (failed QT; but very little residue dropped out). It had 
settled for almost 10 hrs.
That was yesterday morning. Today there is a small, but 
noticable, bit of glycerine on the bottom. More settled out after 
the initial 10 hrs of settling.

 I don't have any results with good BD to compare it with.

 If it turns out that glycerine settles out slower from 
incomplete vs complete reactions, it would answer the question I 
asked about getting emulsions when I washed low quality BD after 
letting it settle overnight, but not getting emulsions when it 
settled for a few days to a week.
 It would also help with a friendly disagreement I have with a 
friend. He seems to think that unreacted glycerides will settle out 
of the BD given time. He has taken to going with about 16% 
(vol/vol) of methanol in his batches.
His logic:
  Unreacted oil causes emulsions, right?
  The emulsions I get in the first wash after settling the 
BD overnight are due to the unreacted oil?
 When I let it settle for a week or more I don't get 
emulsions, therefore the unreacted oil must have settled out.

More likely:
 Some unreacted glycerides are still there, but after a week of 
settling more of the glycerine has settled out. Even a small amount 
of glycerine compound the emulsifying effects of the unreacted 
glycerides   .   Yes?

By the way, I always ask him Did you do a quality test?
  His answer:  Oops, I forgot.

 Thanks Joe    and Rod . for bringing this to my attention
 A push to make a lot of BD for heat is just around the corner. 
It might be best to include more settling time in the schedule.
 
Tom



- Original Message -
From: mailto:[EMAIL PROTECTED]Joe Street
To: mailto:biofuel@sustainablelists.orgbiofuel@sustainablelists.org
Sent: Tuesday, August 07, 2007 3:02 PM
Subject: Re: [Biofuel] Biofuel Quality Test

Hey Tom;

Take a sample from your fuel after settling 6-8 hrs and set it 
asside in a mason jar for the longer period and see what settles 
out.  Rod believes that glycerin settles slower in a poorly 
completed reaction.  I believe he is right.  And yes it only takes 
a little glycerin to emulsify your wash.

Joe

Thomas Kelly wrote:

Mike,
I let mine settle for a week when I can. It washes  much easier. I doubt
that it does anything for an incomplete reaction though. That is to say, I
don't think the unreacted oil will settle out.

But:
I have been wondering about something.
When I started making BD it would never pass the methanol quality test.
I inevitably got emulsions in the wash. Now, when I make BD for my
oil-fired boiler, I use 

Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Thomas Kelly
Andres,
 Emulsifiers contains a clear lipofilic and hidrofilic zones in the 
molecule.

In mono- and di- glycerides the glycerin supplies the hydrophilic zone
and the fatty acid chain(s) supply the hydrophobic (lipophilic) zones.

The -OH groups in the glycerin give it regions of charge making it hydrophilic.
In an aquous solution wouldn't these groups rotate towards the water exposing  
hydrocarbons (hydrophobic) to the BD?

 I just tried forming an emulsion with veg oil and tap water. The oil rose 
to the top. 
 I added glycerine that was split from the glycerine cocktail using 
Phosphoric Acid. It has no soaps, FFA's, methanol or KOH. I shook the bottle 
and the oil and water did not separate   .  an emulsion?
I then added some vinegar. The emulsion broke.

Glycerine seems to be an emulsifier.
Am I missing something?
 Tom



  - Original Message - 
  From: Andres Secco 
  To: biofuel@sustainablelists.org 
  Sent: Thursday, August 09, 2007 1:55 PM
  Subject: Re: [Biofuel] Glycerine Settling Time


  Joe,
  For the sake of precise concepts, gliceryn is NOT an emulsifier. Emulsifiers 
contains a clear lipofilic and hidrofilic zones in the molecule. Which is an 
emulsifier is the partially reacted mono or di-glicerides, but in a crystal 
clear liquid there are not emulsions or dispersions.
  Glycerin is dissolved in the BD and separates from the liquid BD phase with 
time.
- Original Message - 
From: Joe Street 
To: biofuel@sustainablelists.org 
Sent: Thursday, August 09, 2007 11:30 AM
Subject: Re: [Biofuel] Glycerine Settling Time


Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever tried dosing the 
batch again with a little methoxide?  After you remove the glycerin it doesn't 
take much to get the last bit of the reaction to go and settle out the 
remaining glycerin.  Of course this is well known already.  Kenji and many 
others do straight base catalysis as a two stage deal. You can do a methanol 
test of sorts and the unreacted oil will settle out.  Then you can use the 
measured amount of unreacted oil in the methanol test vial to estimate the 
percentage unreacted oil in your batch and dose accordingly with the 
stoichiometric amount of methoxide.  Assume neutral oil for this calculation.  
Rod and I do this regularly if the batch fails the QT and it works like a 
charm.  Will save you settling time in the long run.

Big skies
Joe

Thomas Kelly wrote:

  Joe,

   I took a sample from my latest batch of BD destined for my boiler 
(failed QT; but very little residue dropped out). It had settled for almost 10 
hrs. 
  That was yesterday morning. Today there is a small, but noticable, 
bit of glycerine on the bottom. More settled out after the initial 10 hrs of 
settling.

   I don't have any results with good BD to compare it with. 

   If it turns out that glycerine settles out slower from incomplete vs 
complete reactions, it would answer the question I asked about getting 
emulsions when I washed low quality BD after letting it settle overnight, but 
not getting emulsions when it settled for a few days to a week.
   It would also help with a friendly disagreement I have with a 
friend. He seems to think that unreacted glycerides will settle out of the BD 
given time. He has taken to going with about 16% (vol/vol) of methanol in his 
batches.
  His logic:
Unreacted oil causes emulsions, right?
The emulsions I get in the first wash after settling the BD 
overnight are due to the unreacted oil?
   When I let it settle for a week or more I don't get emulsions, 
therefore the unreacted oil must have settled out.

  More likely:
   Some unreacted glycerides are still there, but after a week of 
settling more of the glycerine has settled out. Even a small amount of 
glycerine compound the emulsifying effects of the unreacted glycerides   .  
 Yes?

  By the way, I always ask him Did you do a quality test?
His answer:  Oops, I forgot.

   Thanks Joe    and Rod . for bringing this to my attention
   A push to make a lot of BD for heat is just around the corner. It 
might be best to include more settling time in the schedule. 

 Tom
  

- Original Message - 
From: Joe Street 
To: biofuel@sustainablelists.org 
Sent: Tuesday, August 07, 2007 3:02 PM
Subject: Re: [Biofuel] Biofuel Quality Test


Hey Tom;

Take a sample from your fuel after settling 6-8 hrs and set it asside 
in a mason jar for the longer period and see what settles out.  Rod believes 
that glycerin settles slower in a poorly completed

Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Joe Street

Kewl Tom;

You are ans experimentalist like myself.  How much oil/ water and how 
many drops of glycerol did it take to create the emulsion?


Joe

Thomas Kelly wrote:


Andres,
 Emulsifiers contains a clear lipofilic and hidrofilic zones in 
the molecule.
 
In mono- and di- glycerides the glycerin supplies the hydrophilic zone

and the fatty acid chain(s) supply the hydrophobic (lipophilic) zones.
 
The -OH groups in the glycerin give it regions of charge making it 
hydrophilic.
In an aquous solution wouldn't these groups rotate towards the water 
exposing  hydrocarbons (hydrophobic) to the BD?
 
 I just tried forming an emulsion with veg oil and tap water. The 
oil rose to the top. 
 I added glycerine that was split from the glycerine cocktail 
using Phosphoric Acid. It has no soaps, FFA's, methanol or 
KOH. I shook the bottle and the oil and water did not separate   
.  an emulsion?

I then added some vinegar. The emulsion broke.
 
Glycerine seems to be an emulsifier.

Am I missing something?
 Tom
 




- Original Message -
*From:* Andres Secco mailto:[EMAIL PROTECTED]
*To:* biofuel@sustainablelists.org
mailto:biofuel@sustainablelists.org
*Sent:* Thursday, August 09, 2007 1:55 PM
*Subject:* Re: [Biofuel] Glycerine Settling Time

Joe,
For the sake of precise concepts, gliceryn is NOT an emulsifier.
Emulsifiers contains a clear lipofilic and hidrofilic zones in the
molecule. Which is an emulsifier is the partially reacted mono or
di-glicerides, but in a crystal clear liquid there are not
emulsions or dispersions.
Glycerin is dissolved in the BD and separates from the liquid BD
phase with time.

- Original Message -
*From:* Joe Street mailto:[EMAIL PROTECTED]
*To:* biofuel@sustainablelists.org
mailto:biofuel@sustainablelists.org
*Sent:* Thursday, August 09, 2007 11:30 AM
*Subject:* Re: [Biofuel] Glycerine Settling Time

Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever
tried dosing the batch again with a little methoxide?  After
you remove the glycerin it doesn't take much to get the last
bit of the reaction to go and settle out the remaining
glycerin.  Of course this is well known already.  Kenji and
many others do straight base catalysis as a two stage deal.
You can do a methanol test of sorts and the unreacted oil will
settle out.  Then you can use the measured amount of unreacted
oil in the methanol test vial to estimate the percentage
unreacted oil in your batch and dose accordingly with the
stoichiometric amount of methoxide.  Assume neutral oil for
this calculation.  Rod and I do this regularly if the batch
fails the QT and it works like a charm.  Will save you
settling time in the long run.

Big skies
Joe

Thomas Kelly wrote:


Joe,
 
 I took a sample from my latest batch of BD destined

for my boiler (failed QT; but very little residue dropped
out). It had settled for almost 10 hrs.
That was yesterday morning. Today there is a small, but
noticable, bit of glycerine on the bottom. More settled out
after the initial 10 hrs of settling.
 
 I don't have any results with good BD to compare it with.
 
 If it turns out that glycerine settles out slower from

incomplete vs complete reactions, it would answer the
question I asked about getting emulsions when I washed low
quality BD after letting it settle overnight, but not getting
emulsions when it settled for a few days to a week.
 It would also help with a friendly disagreement I have
with a friend. He seems to think that unreacted glycerides
will settle out of the BD given time. He has taken to going
with about 16% (vol/vol) of methanol in his batches.
His logic:
  Unreacted oil causes emulsions, right?
  The emulsions I get in the first wash after
settling the BD overnight are due to the unreacted oil?
 When I let it settle for a week or more I don't get
emulsions, therefore the unreacted oil must have settled out.
 
More likely:

 Some unreacted glycerides are still there, but after a
week of settling more of the glycerine has settled out. Even
a small amount of glycerine compound the emulsifying effects
of the unreacted glycerides   .   Yes?
 
By the way, I always ask him Did you do a quality test?

  His answer:  Oops, I forgot.
 
 Thanks Joe    and Rod . for bringing this to my

Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Thomas Kelly
Come on Joe!
You're giving me more credit than I deserve. I didn't measure   .  the old 
little of this and a little of that method. I did use a graduated pipette to 
draw the glycerine out of the bottle.
If it's important I can do it again. I have plenty of tap water and quite a bit 
of veg oil.

By the way, I also tried it with isopropanol (similar in size to glycerine but 
with only one -OH group) It seemed to work there as well.

   Tom

  - Original Message - 
  From: Joe Street 
  To: biofuel@sustainablelists.org 
  Sent: Thursday, August 09, 2007 3:58 PM
  Subject: Re: [Biofuel] Glycerine Settling Time


  Kewl Tom;

  You are ans experimentalist like myself.  How much oil/ water and how many 
drops of glycerol did it take to create the emulsion?

  Joe

  Thomas Kelly wrote:

Andres,
 Emulsifiers contains a clear lipofilic and hidrofilic zones in the 
molecule.

In mono- and di- glycerides the glycerin supplies the hydrophilic zone
and the fatty acid chain(s) supply the hydrophobic (lipophilic) zones.

The -OH groups in the glycerin give it regions of charge making it 
hydrophilic.
In an aquous solution wouldn't these groups rotate towards the water 
exposing  hydrocarbons (hydrophobic) to the BD?

 I just tried forming an emulsion with veg oil and tap water. The oil 
rose to the top. 
 I added glycerine that was split from the glycerine cocktail using 
Phosphoric Acid. It has no soaps, FFA's, methanol or KOH. I shook the bottle 
and the oil and water did not separate   .  an emulsion?
I then added some vinegar. The emulsion broke.

Glycerine seems to be an emulsifier.
Am I missing something?
 Tom



  - Original Message - 
  From: Andres Secco 
  To: biofuel@sustainablelists.org 
  Sent: Thursday, August 09, 2007 1:55 PM
  Subject: Re: [Biofuel] Glycerine Settling Time


  Joe,
  For the sake of precise concepts, gliceryn is NOT an emulsifier. 
Emulsifiers contains a clear lipofilic and hidrofilic zones in the molecule. 
Which is an emulsifier is the partially reacted mono or di-glicerides, but in a 
crystal clear liquid there are not emulsions or dispersions.
  Glycerin is dissolved in the BD and separates from the liquid BD phase 
with time.
- Original Message - 
From: Joe Street 
To: biofuel@sustainablelists.org 
Sent: Thursday, August 09, 2007 11:30 AM
Subject: Re: [Biofuel] Glycerine Settling Time


Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever tried dosing 
the batch again with a little methoxide?  After you remove the glycerin it 
doesn't take much to get the last bit of the reaction to go and settle out the 
remaining glycerin.  Of course this is well known already.  Kenji and many 
others do straight base catalysis as a two stage deal. You can do a methanol 
test of sorts and the unreacted oil will settle out.  Then you can use the 
measured amount of unreacted oil in the methanol test vial to estimate the 
percentage unreacted oil in your batch and dose accordingly with the 
stoichiometric amount of methoxide.  Assume neutral oil for this calculation.  
Rod and I do this regularly if the batch fails the QT and it works like a 
charm.  Will save you settling time in the long run.

Big skies
Joe

Thomas Kelly wrote:

  Joe,

   I took a sample from my latest batch of BD destined for my 
boiler (failed QT; but very little residue dropped out). It had settled for 
almost 10 hrs. 
  That was yesterday morning. Today there is a small, but 
noticable, bit of glycerine on the bottom. More settled out after the initial 
10 hrs of settling.

   I don't have any results with good BD to compare it with. 

   If it turns out that glycerine settles out slower from 
incomplete vs complete reactions, it would answer the question I asked about 
getting emulsions when I washed low quality BD after letting it settle 
overnight, but not getting emulsions when it settled for a few days to a week.
   It would also help with a friendly disagreement I have with a 
friend. He seems to think that unreacted glycerides will settle out of the BD 
given time. He has taken to going with about 16% (vol/vol) of methanol in his 
batches.
  His logic:
Unreacted oil causes emulsions, right?
The emulsions I get in the first wash after settling the 
BD overnight are due to the unreacted oil?
   When I let it settle for a week or more I don't get 
emulsions, therefore the unreacted oil must have settled out.

  More likely:
   Some unreacted glycerides are still there, but after a week of 
settling more

Re: [Biofuel] Glycerine Settling Time

2007-08-09 Thread Thomas Kelly
Hi Keith,

 Then if you do one-litre test batches first, especially with iffy
 batches of oil,

Ops.

 I took Joe's point to be: If you have to re-process it is possible to 
use info from the QT to determine how much (how little) methanol you'll need 
to use.

 I think that both Joe and myself have standardize(d) the process
so that passing the QT is the rule, not the exception.
 I run a QT towards the end of the reaction because I do not want to 
re-process. It takes me a few minutes and I like the certainty of knowing 
the BD is good before I pump it into my settling tank.
 If the test should fail when I'm making a batch for my car, I could use 
Joe's suggestion to help me better approximate the amount of methanol to 
add.

 If the process has been standardized, why bother? As you say:

there shouldn't be any batches failing the QT.

 I've had a few failed batches in the past year. It seems to happen when 
I think I have it all figured out; standardized; can't fail. On one occasion 
the pump was making a bit of a funny noise when I came back to turn it 
off. Turned out a bit of paper towel or something had gotten into the 
impeller; inadequate agitation? Had I tested the BD before pumping it into 
the settling tank I could have avoided re-processing.
 While condensed water in bottom-of-the-barrel methanol or recovered 
methanol, contaminated caustic, etc may rear their ugly head in 1L test 
batches prior to running a batch, I think I would still run a QT prior to 
settling.

Big skies

 :-) And broad horizons.

Big  lunch to you,
I just had a garden pizza with Brocolli, zucchini, green peppers, sliced 
tomato, and chopped (v. mild) hot peppers.


MMm Mm
Tom

- Original Message - 
From: Keith Addison [EMAIL PROTECTED]
To: biofuel@sustainablelists.org
Sent: Thursday, August 09, 2007 3:36 PM
Subject: Re: [Biofuel] Glycerine Settling Time


 Hi Joe

Tom;

It makes sense. Glycerin is an emulsifier.  Have you ever tried
dosing the batch again with a little methoxide?  After you remove
the glycerin it doesn't take much to get the last bit of the
reaction to go and settle out the remaining glycerin.  Of course
this is well known already.  Kenji and many others do straight base
catalysis as a two stage deal. You can do a methanol test of sorts
and the unreacted oil will settle out.  Then you can use the
measured amount of unreacted oil in the methanol test vial to
estimate the percentage unreacted oil in your batch and dose
accordingly with the stoichiometric amount of methoxide.  Assume
neutral oil for this calculation.  Rod and I do this regularly if
the batch fails the QT and it works like a charm.  Will save you
settling time in the long run.

 Well, settling time is free.

 Acid-base aside, there's the two-stage base-base process, which quite
 a lot of people use and like, but otherwise why do more than one
 stage? Do you mean two separate stages, with a methanol test in
 between? So you process it twice? Plus extra methanol.

 Why not do it in a single phase? Todd Swearingen once suggested this
 here (discussing mixing pump sizes):

To judge an appropriate reaction time, pull an exact amount of fluid
(200 ml would suffice) out of the reaction stream every half-hour or
hour after an arbitrary initial ~1 hour reaction period.

Presuming that the contents of the reactor are kept homogenous from
the pump flow, the volume of the glycerol cocktail that settles out
of each sample will give you a fair gauge as to when your reaction
completed.

The suggestion would be to continue the reaction for ~1/2 hour
beyond the point where your glyc cocktail volume stabilized.

 That works. Then, surely, you can standardise the process, with the
 only variable the amount of lye according to the titration level.
 Then if you do one-litre test batches first, especially with iffy
 batches of oil, and you have a clear idea of how your test-batch
 processing relates to your full-scale processing, life should be
 easier and there shouldn't be any batches failing the QT.

 What did I miss?

Big skies

 :-) And broad horizons.

 Keith



Joe

Thomas Kelly wrote:

Joe,

 I took a sample from my latest batch of BD destined for my
boiler (failed QT; but very little residue dropped out). It had
settled for almost 10 hrs.
That was yesterday morning. Today there is a small, but
noticable, bit of glycerine on the bottom. More settled out after
the initial 10 hrs of settling.

 I don't have any results with good BD to compare it with.

 If it turns out that glycerine settles out slower from
incomplete vs complete reactions, it would answer the question I
asked about getting emulsions when I washed low quality BD after
letting it settle overnight, but not getting emulsions when it
settled for a few days to a week.
 It would also help with a friendly disagreement I have with a
friend. He seems