Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont (aaron Moore)

2008-05-25 Thread aaron Moore
Dan Thanks. Yes I did isolate logic and power cablesit looks much neater but did not seem to make any difference to the results - Original Message - From: Organic Engines [EMAIL PROTECTED] To: emc-users@lists.sourceforge.net Subject: Re: [Emc-users] Micro stepper driver MSD542

[Emc-users] Micro stepper driver MSD542 / KL-5042 cont

2008-05-25 Thread Ian W. Wright
Hi Aaron, I've recently been messing about with microstepping drivers trying to get precise rotation and some speed out of a little lathe head. I found that microstepping gave me all sorts of problems and that, at 1/8 steps - the limit of the drive I had, the highest possible speed was much

[Emc-users] Micro stepper driver MSD542 / KL-5042 cont

2008-05-24 Thread aaron Moore
Hi agian If anyone can bear to listen to my woes I am still having problems configuring my stepper machine. As someone suggested, the problem seems to be with the rapid moves. I have got one good result with Velocity @ 20mm acceleration @ 10 with micro stepping set @ 16 with the motors wired

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont

2008-05-24 Thread Jim Coleman
I'm not really experienced with steppers at all, most all of my knowledge is just from reading, and not actual experience, but if I were faced with your problem, I would try reducing the microstepping in your drives and see how well that works for you. to me it seems like yo might be at the limit

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont

2008-05-24 Thread John Thornton
Aaron, Micro stepping works better at slow speeds. In my Gecko 203v drive it morphs from 10 microsteps to none as the rpm goes up. I'm guessing your just trying to go to fast for your hardware. If a G0 move goes bad then your max velocity is set to high. If you lose steps or stall the motor

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont (aaron Moore)

2008-05-24 Thread John Kasunich
Organic Engines wrote: Aaron, One other thought. If your drives are in that plywood box with the smoked plexiglass cover they could be overheating. I had a test rig that was on plywood and it would act weird because it was overheating. All the problems went away when I installed it

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont (aaron Moore)

2008-05-24 Thread Organic Engines
Aaron, If you are using feed override at any percentage, it can sometimes affect your rapids, it. the rapid speed is also overridden, exceeding the machine's capabilities. Run some handwritten g code tests. g0 x10 f1 g0 x0 f1 g0 x10 f2 g0 x0 f2 I use inches, so adjust your

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont (aaron Moore)

2008-05-24 Thread Organic Engines
Aaron, One other thought. If your drives are in that plywood box with the smoked plexiglass cover they could be overheating. I had a test rig that was on plywood and it would act weird because it was overheating. All the problems went away when I installed it in a metal box with an

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-22 Thread Kirk Wallace
] Micro stepper driver MSD542 / KL-5042 cont. Date: Wed, 21 May 2008 17:38:54 -0600 They came out fine. I see your using a center pull on the Y, novel idea. Keep in your mind that the Y motor sees a substantial load compared to the X as it it carrying the weight and drag of both

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-22 Thread Organic Engines
Hi Aaron, In your control box, your step and direction have to be kept well away from all your drive power and motor cables. Ghost step and direction signals can be INDUCED in your step and direction lines if the motor or drive power cables run parallel to them. I would try to run

[Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread aaron Moore
I think I would like to clear a few miss understandings here. I am not an engineer and will never be one. I am a furniture maker/designer with a keen interest in digital technologies and linux. I have built a 1.5m x 1.5m gantry style router table with high spec rails, carriages and

[Emc-users] Micro stepper driver MSD542 / KL-5042 cont

2008-05-21 Thread Dave Engvall
Aaron, Other responders have indicated they needed more infomation. If you can fill in the blanks and confirm or correct assumptions then someone has a real chance of providing concrete help. It won't be me as I'm a servo person. Sorry. OK, lets gather some more information here: Stated or

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread Organic Engines
Hi Aaron, Do you have some pictures of your system on the net for us to look at? A shot of the Machine and one of the control in particular? Dan - This SF.net email is sponsored by: Microsoft Defy all challenges.

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont

2008-05-21 Thread aaron Moore
(EMC) emc-users@lists.sourceforge.net Subject: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont Date: Wed, 21 May 2008 13:26:15 -0700 Aaron, Other responders have indicated they needed more infomation. If you can fill in the blanks and confirm or correct assumptions then someone

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread aaron Moore
Dan Not sure where i could upload pictures to Aaron - Original Message - From: Organic Engines [EMAIL PROTECTED] To: emc-users@lists.sourceforge.net Subject: Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont. Date: Wed, 21 May 2008 16:35:01 -0400 Hi Aaron, Do you

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont

2008-05-21 Thread Kenneth Lerman
Controller (EMC) emc-users@lists.sourceforge.net Subject: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont Date: Wed, 21 May 2008 13:26:15 -0700 Aaron, Other responders have indicated they needed more infomation. If you can fill in the blanks and confirm or correct assumptions

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont

2008-05-21 Thread John Kasunich
Kenneth Lerman wrote: One of the problems with a gantry style machine is that unless you are careful, the gantry will skew with respect to the other axis. Skewing can cause uneven motion and/or distorted motion. There are a variety of ways to prevent that. Ken brings up a good point,

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont

2008-05-21 Thread aaron Moore
Machine Controller (EMC) emc-users@lists.sourceforge.net Subject: Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont Date: Wed, 21 May 2008 16:56:59 -0400 It appears from previous posts, that the gantry is about 1.5 meters long and rides on rails. What is the support/bearing mechanism

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread John Thornton
When I built my stepper powered plasma cutter I did some basic tests to see if I was loosing steps. I mounted a dial indicator and jogged to a known point on the dial then did some G0 moves out and about then back to the known point. If I didn't return to the exact spot or as good as the

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread Kenneth Lerman
I really think we need some pictures and/or details. Instead of using letters for a test case, could you try using short lines? First plot a set of parallel lines about 5 cm long and 2 cm apart, parallel to the X axis and centered on the Y axis. Then do the same thing parallel to the Y axis

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread John Kasunich
aaron Moore wrote: I think I would like to clear a few miss understandings here. I am not an engineer and will never be one. I am a furniture maker/designer with a keen interest in digital technologies and linux. I have built a 1.5m x 1.5m gantry style router table with high spec rails,

[Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread aaron Moore
Thanks for you interest everyone. I have tried to post images here http://s297.photobucket.com/albums/mm226/Skinnybottom/ Cheers Aaron -- Powered by Outblaze - This SF.net email is sponsored by: Microsoft Defy all

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread Organic Engines
Hi Aaron, Flickr, Photobucket Myspace. Heh. Dan - This SF.net email is sponsored by: Microsoft Defy all challenges. Microsoft(R) Visual Studio 2008. http://clk.atdmt.com/MRT/go/vse012070mrt/direct/01/

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread John Thornton
They came out fine. I see your using a center pull on the Y, novel idea. Keep in your mind that the Y motor sees a substantial load compared to the X as it it carrying the weight and drag of both. Do you know the timing settings you used in Mach? John On 21 May 2008 at 21:43, aaron Moore

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread Jon Elson
Kenneth Lerman wrote: I really think we need some pictures and/or details. Instead of using letters for a test case, could you try using short lines? First plot a set of parallel lines about 5 cm long and 2 cm apart, parallel to the X axis and centered on the Y axis. Then do the same

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread Jon Elson
John Kasunich wrote: It sounds like you are losing position during rapid moves only. The move between letters is probably a G0 rapid, which goes as fast as EMC thinks the machine can go, while the moves within the letters are G1 lines or G2/G3 arcs, both at some specified feedrate. A

Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont.

2008-05-21 Thread aaron Moore
Actually am having similar problems with mach but not as pronounced Aaron - Original Message - From: John Thornton [EMAIL PROTECTED] To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Subject: Re: [Emc-users] Micro stepper driver MSD542 / KL-5042 cont. Date: Wed, 21