It may be illegal in other countries/states as well, but who'd ever know? I'm not advocating being an out-and-out scoff-law, here, but really, if the original parts aren't available, what choices are there? Even in places with strict yearly or bi-yearly inspections, nobody is going to notice it (you can't even really see the coupling in a GTV-6) and if they did, the cars are so old that they're not really going to know what it's supposed to look like.

George Graves
'86 GTV-6 3.0 'S'




On Dec 29, 2011, at 3:24 PM, The Baylys wrote:

In my opinion this joint should not be welded. The joint forms part of the
collapsible steering column arrangement (as far as I know).  It's also
illegal, at least in Australia, to weld any part of the steering assembly.

Many other vehicles have a similar joint which is nothing more than a piece
of cloth-reinforced rubber.  i.e. a piece of conveyer belt.

It's a while since I looked at one of these joints but maybe a substitute can be fabricated from a couple of pieces of reinforced rubber cut from
radiator hose or similar.  More pieces add rotational stiffness, and
redundancy.

BTW, when the horn failed in my Alfettas I simply replaced the rigid earth strap across the joint with an earth strap fabricated out of flat braided wire. If you push the wire so it 'fattens', this allows a considerable amount of give/flex to prevent it tightening across the joint and snapping.
Beatle
Oz
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