o if they could get it to talk!

On Sun, 23 Sep 2007, Boyce, Ray wrote:

> Wixey Website -
> http://www.wixey.com
>
> Digital Angle Gauge
> Wixey Digital Angle Gauge
> Review
>
> The Wixey Digital Angle Gauge has been a welcome addition to the woodworkers 
> tool kit for machine setup and accuracy. These new angle measuring tools are
> simple to use, and best of all, very cost effective.
> Let's take a closer look...
>
> The Wixey Digital Angle Gauge
> This small tool measures just 2" x 2" x 1.3" deep and is constructed with a 
> combination of hardened plastic (front and back faces) and aluminum casing
>
> It runs off a small 3.0v CR2032 button-type watch battery and the battery 
> life is promised as being up to 6 months. This is quite reasonable given the 
> size
> of the battery. In fact, the digital angle gauge is always turned ON, i.e. it 
> is always measuring electronically. It is just the digital display that can
> be turned off to further extend battery life. The tool features an Auto Shut 
> Off function in case you forget to turn it off. A handy feature for the 
> forgetful
> among us.
>
> The LCD display is clear and easy to read. The gauge has a resolution of 0.1 
> of a degree, so it will provide sufficient accuracy for just about all 
> woodworking
> tasks. Certainly more accuracy than you can get by eye, or that provided by 
> most measuring angle tapes or angle scales on power tools, which can be 
> notoriously
> inaccurate at times, or only marked at 1 degree increments, meaning you have 
> to guess if you want anything finer. Why would you want anything finer? Well,
> if you get into trim work or cutting for multiple-sided forms, then less than 
> 1 degree accuracy can mean the difference between roughly acceptable and
> perfection. I know which I would choose if both options are readily 
> available! Accuracy is specified at +/- 0.1 degrees as well.
>
> On the bottom of the unit are three small round magnets. These allow the 
> gauge to attach securely to any magnetic surface, which means most tool table 
> tops
> (unless they are aluminum), all steel body cutting blades, and most tool 
> fences. If you have all cast iron tool surfaces, you will have no issues at 
> all
> attaching the tool securely. But what if you have a basic table saw with an 
> aluminum table surface, like a job-site saw for example? Well, you can just
> sit the gauge directly on top of the table, magnetic or not. You do need to 
> provide a reference surface to measure off for accurate angle readouts, so
> the tool is generally set flat on the table first, zeroed, then set of the 
> saw blade body, and you will have no trouble attaching to the blade (since 
> most
> are steel bodied), no matter what type of table surface you have.
>
> Below the LCD display are two buttons, and this alone signifies the 
> simplicity of this tool, and equally, how easily it is to use. The ON/OFF 
> button turns
> the display on or off... simple. The ZERO button zeroes the tool to the 
> surface it is currently rested on, or magnetically attached to. As mentioned 
> above,
> the general procedure for accurate angle measurement is to zero the tool on 
> the static reference surface, i.e. the surface that will not move (generally
> the tool table) then place the Wixey gauge on the blade or secondary surface 
> that does move to set your angle, or correct a badly set angle! So how does
> it actually work?
>
> Well the best description of the science behind it is given by the 
> manufacturer...
>
> How does it read?
>
> "All of our readouts use what's called capacitive measuring technology. This 
> is the exact same system that is used in almost all digital calipers that have
> been on the market for at least 20 years. There is a circuit board on a 
> rotating counterweight that has a repeating pattern etched on it. There is a 
> second
> fixed circuit board with a similar pattern and the rest of the electronics. 
> As the 2 patterns pass over each other there is an electronic signal generated
> that is converted to rotation angle. The only moving part is the circuit 
> board with counterweight passing over the fixed circuit board. There is no 
> electrical
> connection between the 2 circuits boards and they do not even touch each 
> other. There are no other mechanical moving parts."
>
> The good thing is that you don't even have to worry about all the scientific 
> and electronics jargon to make use of the tool! The gauge also has a huge 
> working
> range of 150 degrees, but rarely will you require more than 90 degree range 
> in the woodshop.
>
> In Use
> The Wixey Digital Angle Gauge is a great tool for workshop machine and tool 
> setup. It can be used to set table saw blades square to the table, or to set
> virtually any angle to make perfect bevel angle cuts. On the miter saw, you 
> can again set the blade square to the table for accurate and square crosscuts,
> or set the blade at any angle, again, for bevel cuts. You can attach a larger 
> drill bit in the drill press, secure the angle gauge to the bit and check
> how square the drill press table is to the drill bit/spindle, or set the 
> table for angled drilling. You can do the same on the bandsaw, setting table 
> square
> to the blade, or setting table at an angle to the blade with 0.1 degree 
> accuracy. Your jointer fence can be set perfectly square for perfection in 
> edge/face
> angles or squaring up bowed edges or faces. These are just a few of the 
> possibilities. I am sure you could think of more, or situations in the past 
> where
> this tool would have come in handy. You can use it for accurately measuring 
> just about any angle with reference to another fixed angle. Handy for builders
> too no doubt, although it might be harder to secure to non-magnetic surfaces 
> without some other attachment method.
>
> If you still are having trouble visualizing the use of the angle gauge, take 
> a look at these basic use images from the manufacturer, or view our video in
> the right hand column:
>
> Table with 2 columns and 5 rows
>
> Step 1. Calibrate
>
> Set the gauge flat on the tool reference surface and press the ZERO to set 
> the gauge to 0.0 degrees.
>
>
>
> Step 2. Attach
>
> Attach the gauge to the perpendicular blade and leave at 90.0 degrees or 
> re-set to 0.0 degrees if desired.
>
>
>
> Step 3. Read
>
> Bevel the saw blade and read the precise bevel angle.
>
>
> table end
>
> To put things in perspective, let me describe the exact use of the gauge for 
> setting a table saw blade, say, at 30 degrees. First the Wixey gauge is placed
> on the table surface, close to the blade and set to Zero. Next, place the 
> gauge on the saw blade with the blade set at its square setting (usually 
> referred
> to as 0 degrees). You will note that when you do this that the display will 
> now show 90.0 degrees. If it does not, your blade is not exactly parallel to
> the saw table! It is important to ensure it does read 90.0 degrees because if 
> you now start winding/tilting the blade, the measurements will read as degrees
> subtracted from 90. I.e. as you tilt the blade you will see it counting down, 
> 90, 85, 80 etc (all in small 0.1 degree steps of course). So to set a 30
> degree bevel, the gauge will actually read 60 degrees. It can be confusing. 
> But the best option is to reset the gauge to zero when it is attached to the
> saw blade, after you have check the blade is actually 90 degrees to the 
> table. With the gauge reset to zero when attached to the saw blade body, now 
> when
> you tilt the blade, the gauge reads up from 0.0 degrees to whatever setting 
> you require. Much simpler, and the gauge remains on the "upper" side of the
> tilting blade, i.e. with no chance of the blade getting stuck between the 
> underside of the blade body and the table surface as it is tilted.
>
> Accuracy
> Unfortunately I do not have all the ideal tools for testing and measuring 
> accuracy, but I do have some very good squares and 45 degree measure guides by
> Incra which are guaranteed to be highly accurate. When used along with these 
> tools, the Wixey digital angle guide indeed proved accurate. I also tested
> it against the Beall Tilt Box, which we have also reviewed on this site, and 
> both products delivered pretty much the same results. The Beall does have
> 0.05 resolution and in one or two cases this was the difference between the 
> two measurements, but basically, both tools delivered the same results. The
> Wixey unit is a little smaller than the Beall Tilt Box, so it is a little 
> easier to handle. There are some other small differences, but you can read 
> about
> those in the other review. Ultimately, it appears, to the best of my testing 
> ability and resources, that the Wixey is indeed accurate to the claims made
> by the manufacturer, i.e. within +/- 0.1 degrees.
>
> Durability
> Well, I hadn't planned on including this section, but while taking photos of 
> the tool for this review, I dropped the gauge from my miter saw blade. Long
> story short... the spring loaded blade guard on the saw slipped out of my 
> fingers and retracted quickly knocking the gauge off the blade, fell a metre
> or more onto bare concrete. Ouch! Thankfully, when I picked up the gauge and 
> set it back on the table, I had zeroed it to before, it again read a perfect
> 0.0 degree setting! So, there appears to be some resistance to hard knocks 
> and damage, which is a great thing!
>
> Conclusion
> Priced at US$39.99 the Wixey Digital Angle Gauge makes an excellent power 
> tool accessory in the woodshop. You will be cutting more accurately, spending
> less time setting up, and ensuring your tool returns to square every time. 
> Great little tool that no woodshop or anyone that owns power tools or 
> cutting/drilling
> machines should be without.
>
>
>
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