Hello Graeme,

Monday, August 25, 2014, 8:17:03 AM, you wrote:

> I do have a spare element and measured the
> resistance on it and it is
> sitting at 44Ohms so not much different from the element in the boiler
> (47Ohms).

> I reckon I am going to have to take it in tomorrow to get it checked
> by a proffessional to find out what I am missing out.

You obviously have an ohm meter so let's go through the steps you need to do to 
fix this.

Disconnect the heater an tie up the wires so they don't short out.

1. Measure the heater resistance end to end(47 ohms) and end to 
boiler(infinite) If thaose are the readins all is well with the heater.

Make sure the plus and minus or ground out from the PID goes to the plus and 
minus inputs on the SSR.

Make sure the PID is properly getting power and lights up

Make sure the temperature probe into the boiler is properly connected to the 
PID.

Turn on the machine.

Measure the voltage across the input of the SSR. I would guess it to be 
something between 5 and 25V DC. Make sure the plus side is actually going to 
the plus of the SSR. 

If that worked then we'll need to hook up the heater. It will look something 
like this:

One side of the SSR goes to the boiler
The other side goes to one side of the power line
The other side of the power line goes to the other side of the heater.

One or more of those wires will be interrupted by:

the on/off swittch
the pressurestat
some other overpressure/overheat switch I don't know of.

Test the voltage across the heater, if it's 220(110?), you should be golden.

If not, attach one probe to one terminal of the boiler and then follow the 
other wire all the way back to the power switch, testing both sides of ever 
device in the way. If you never see 220, switch terminals and follow the other 
side all the way to the power switch.

At some point during the last test you should find 220 on one side of something 
but not on the other. Whatever that is, is keeping the boiler from getting hot.

You need to be methodical. The wiring of Espresso machines is quite simplistic. 
If it's not obvious what I'm suggesting, unplug the machine and follow all the 
wires until you're clear what I'm asking you to do, and hopefully you 
understand where the power runs.

-- Ira

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