Hi John,

Only things left then are the p-stat switch and the element.  I suggest you 
power off, disconnect a leg of the element and measure ohms across the element. 
 You shoud have something like 20-40 ohms (not sure what power the element is).

Graeme

On 24 Aug 2014, at 9:32 pm, John Brinkman <[email protected]> wrote:

> Hi Graeme
> 
> The steam boiler is working 100%, heats up no problem, no heat however
> at the brew boiler.
> 
> The machine is a Brewtus III-R with the blue PID.
> 
> PID appears to be indicating the correct brew group temp and has the
> light on to indicate it is requesting heater to work.
> 
> When the machine initially went faulty the brew temp went up to 99C, I
> assume because the relay got suck on, I switched the machine off and
> the temp then dropped. I am not sure if perhaps something else was
> damaged
> 
> I replaced the PID and SSR but it is still not working.
> 
> 
> 
> On Sun, Aug 24, 2014 at 3:20 PM, Graeme Burton <[email protected]> wrote:
>> Hi John,
>> 
>> I guess you are sure there is no relay between PID output and the brew 
>> boiler?
>> 
>> Contacts on the steam boiler p-stat enable and disable the brew element as I 
>> am sure you know.  Are you able to confirm this is working properly - ie you 
>> have mains voltage on the p-stat normally open contact when the steam boiler 
>> has heated up?
>> 
>> If you have mains voltage at one side of the element then if element OK you 
>> will have mains voltage at the other side.  Can also measure resitivity of 
>> the element (disconnect a leg first and with power off of course).
>> 
>> Graeme
>> 
>> On 24 Aug 2014, at 4:49 am, John Brinkman <[email protected]> wrote:
>> 
>>> Will check it out Benjamin
>>> d
>>> On Sat, Aug 23, 2014 at 10:14 PM, Benjamin McCafferty <[email protected]> 
>>> wrote:
>>>> I guess I'd check at the inputs to the boiler--if there's current there, 
>>>> and no heat, then my thought is that the element is bad.
>>>> Kitt?
>>>> 
>>>> b
>>>> Sent from my apple IIe
>>>> 
>>>> On Aug 23, 2014, at 13:06, John Brinkman <[email protected]> wrote:
>>>> 
>>>>> Hi All
>>>>> 
>>>>> So I swapped a new PID in place of the old one and the brew boilder is
>>>>> still not heating up.
>>>>> Temp is displaying correctly and the dot is lighting up to indicate it
>>>>> should be heating up the boiler but no change in temp.
>>>>> 
>>>>> Obviously there is a problem somewhere else. What can I check to try
>>>>> and problem solve this, any suggestions?
>>>>> 
>>>>> I do have a multimeter.
>>>>> 
>>>>> JohnB
>>>>> 
>>>>> 
>>>>> 
>>>>> On Fri, Aug 22, 2014 at 6:34 PM, Michael Endacott
>>>>> <[email protected]> wrote:
>>>>>> I've got wiring diagrams for the pid upgrade from WLL, I used them to
>>>>>> understand the wiring but it's pretty simple stuff.
>>>>>> 
>>>>>> the thing that confuses me is I thought all Gicar pids have to use the
>>>>>> external SSR to control the boilers due to the amp requirement?
>>>>>> 
>>>>>> 
>>>>>> 
>>>>>> 
>>>>>> On 22 August 2014 15:08, John Brinkman <[email protected]> wrote:
>>>>>>> 
>>>>>>> Thanks Michael
>>>>>>> 
>>>>>>> what a coincidence, I have one of those on order from eBay already as
>>>>>>> I am building a sous-vide cooker for home using it :-)
>>>>>>> 
>>>>>>> The one they gave me however is a 90-240AC input voltage, so I am
>>>>>>> assuming that they connected it to the PID instead of the element
>>>>>>> connection somehow. Just not sure exactly how to do it and don't want
>>>>>>> to blow things up messing with the 220V if I don't know what I am
>>>>>>> doing.
>>>>>>> 
>>>>>>> JohnB
>>>>>>> 
>>>>>>> On Fri, Aug 22, 2014 at 2:21 PM, Michael Endacott
>>>>>>> <[email protected]> wrote:
>>>>>>>> This is the one I bought when I upgraded to Gicar PID and SSR
>>>>>>>> 
>>>>>>>> 
>>>>>>>> http://www.ebay.co.uk/itm/400380577295?_trksid=p2059210.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT
>>>>>>>> 
>>>>>>>> Key spec is
>>>>>>>> 
>>>>>>>> Items: Solid State Relay
>>>>>>>> 
>>>>>>>> Model: SSR-25 AA
>>>>>>>> 
>>>>>>>> Input voltage: 80-250VAC
>>>>>>>> 
>>>>>>>> Output voltage: 24-380VAC
>>>>>>>> 
>>>>>>>> Output current: 25A
>>>>>>>> 
>>>>>>>> Working voltage: 250V
>>>>>>>> 
>>>>>>>> 
>>>>>>>> 
>>>>>>>> On 22 August 2014 12:54, John Brinkman <[email protected]> wrote:
>>>>>>>>> 
>>>>>>>>> They gave me a Crouzet SSR, I believe this is the one that is supplied
>>>>>>>>> by WLL as well.
>>>>>>>>> 
>>>>>>>>> Does anyone have the WLL installation sheet?
>>>>>>>>> 
>>>>>>>>> JohnB
>>>>>>>>> 
>>>>>>>>> On Fri, Aug 22, 2014 at 1:34 PM, John Brinkman
>>>>>>>>> <[email protected]>
>>>>>>>>> wrote:
>>>>>>>>>> Interesting, I went to the suppliers to pick up a replacment Gicar
>>>>>>>>>> PID
>>>>>>>>>> and they advised that I install an external SSR as well to take over
>>>>>>>>>> from the one in the PID.
>>>>>>>>>> 
>>>>>>>>>> Unfortunately non of their techies were there so not sure exactly how
>>>>>>>>>> to install it. Also trying to work out if I can just desolder the
>>>>>>>>>> faulty SSR on the existing one and wire in the new one for that (much
>>>>>>>>>> bigger than the small existing chip)
>>>>>>>>>> 
>>>>>>>>>> Any suggestions?
>>>>>>>>>> 
>>>>>>>>>> JohnB
>>>>>>>>>> 
>>>>>>>>>> On Fri, Aug 22, 2014 at 8:33 AM, John Brinkman
>>>>>>>>>> <[email protected]>
>>>>>>>>>> wrote:
>>>>>>>>>>> Ahhh, will take it apart and have a look Graeme.
>>>>>>>>>>> 
>>>>>>>>>>> Thanks for the suggestion.
>>>>>>>>>>> 
>>>>>>>>>>> JohnB
>>>>>>>>>>> 
>>>>>>>>>>> On Fri, Aug 22, 2014 at 4:17 AM, Graeme Burton
>>>>>>>>>>> <[email protected]>
>>>>>>>>>>> wrote:
>>>>>>>>>>>> Hi John, I think all b3 came with an external ssr‎ in Australia.
>>>>>>>>>>>> You
>>>>>>>>>>>> may be able to replace the relay in the PID if you can find one
>>>>>>>>>>>> that matches
>>>>>>>>>>>> the pcb holes.
>>>>>>>>>>>> 
>>>>>>>>>>>> Graeme
>>>>>>>>>>>> Original Message
>>>>>>>>>>>> From: John Brinkman
>>>>>>>>>>>> Sent: Friday, 22 August 2014 01:21
>>>>>>>>>>>> To: [email protected]
>>>>>>>>>>>> Reply To: [email protected]
>>>>>>>>>>>> Subject: Re: Suspected Brew Group Boiler Element
>>>>>>>>>>>> 
>>>>>>>>>>>> I think you are right Graeme, any way to fix a faulty relay in the
>>>>>>>>>>>> PID
>>>>>>>>>>>> or must I just replace?
>>>>>>>>>>>> 
>>>>>>>>>>>> When I spoke to the local agent they said that they are installing
>>>>>>>>>>>> an
>>>>>>>>>>>> external SSR on the PID's as they have had quite a lot of them
>>>>>>>>>>>> failing.
>>>>>>>>>>>> 
>>>>>>>>>>>> JohnB
>>>>>>>>>>>> 
>>>>>>>>>>>> 
>>>>>>>>>>>> 
>>>>>>>>>>>> On Thu, Aug 21, 2014 at 4:37 PM, Graeme Burton
>>>>>>>>>>>> <[email protected]> wrote:
>>>>>>>>>>>>> Sounds more like a u/s solid state relay - sticking off and on?
>>>>>>>>>>>>> Could
>>>>>>>>>>>>> also be the relay in the pid controller sticking.
>>>>>>>>>>>>> 
>>>>>>>>>>>>> Graeme
>>>>>>>>>>>>> Original Message
>>>>>>>>>>>>> From: John Brinkman
>>>>>>>>>>>>> Sent: Thursday, 21 August 2014 22:26
>>>>>>>>>>>>> To: [email protected]
>>>>>>>>>>>>> Reply To: [email protected]
>>>>>>>>>>>>> Subject: Suspected Brew Group Boiler Element
>>>>>>>>>>>>> 
>>>>>>>>>>>>> Hi Guys
>>>>>>>>>>>>> 
>>>>>>>>>>>>> I have a Brewtus III PID with a rotary pump/
>>>>>>>>>>>>> 
>>>>>>>>>>>>> Woke up this morning to my brew group boiler showing 99C, started
>>>>>>>>>>>>> pulling a shot to check and was flash steaming as the water came
>>>>>>>>>>>>> out
>>>>>>>>>>>>> so suspect the reading was correct (set temp is 90c).
>>>>>>>>>>>>> 
>>>>>>>>>>>>> Pulled some water through it for about 60 seconds and the temp
>>>>>>>>>>>>> started
>>>>>>>>>>>>> dropping. I switched my machine off left it for about 30 minutes
>>>>>>>>>>>>> and
>>>>>>>>>>>>> switched it on again. Steam pressure came up and the light for the
>>>>>>>>>>>>> steam boiler went of, brew temp was sitting at 70c and the light
>>>>>>>>>>>>> on
>>>>>>>>>>>>> the PID was indicating that it was powering the brew element but
>>>>>>>>>>>>> there
>>>>>>>>>>>>> is no rise in temp. I switched the machine off altogether and left
>>>>>>>>>>>>> it
>>>>>>>>>>>>> the whole day, brew temp has dropped down to 30c when I switch it
>>>>>>>>>>>>> on
>>>>>>>>>>>>> and does not rise at all.
>>>>>>>>>>>>> 
>>>>>>>>>>>>> Would I be correct in assuming that this is probably a faulty brew
>>>>>>>>>>>>> group element?
>>>>>>>>>>>>> Anything else I should heck before dismantelling?
>>>>>>>>>>>>> 
>>>>>>>>>>>>> Thanks JohnB
>>>>>>>>>>>>> 
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>>>>>>>> Mike
>>>>>>>> 
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>>>>>> 
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